Checking The Transmission; Assembling The Main Axle And Drive Axle - Yamaha FZ6RC Service Manual

EAS26300

CHECKING THE TRANSMISSION

1. Measure:
Main axle runout
G
(with a centering device and dial gauge "1")
Out of specification → Replace the main axle.
Main axle runout limit
0.02 mm (0.0008 in)
2. Measure:
Drive axle runout
G
(with a centering device and dial gauge "1")
Out of specification → Replace the drive axle.
Drive axle runout limit
0.02 mm (0.0008 in)
3. Check:
Transmission gears
G
Blue discoloration/pitting/wear → Replace
the defective gear(s).
Transmission gear dogs
G
Cracks/damage/rounded edges → Replace
the defective gear(s).
a
c
b
5-82
TRANSMISSION
4. Check:
Transmission gear engagement
G
(each pinion gear to its respective wheel
gear)
Incorrect → Reassemble the transmission
axle assemblies.
5. Check:
Transmission gear movement
G
Rough movement → Replace the defective
part(s).
6. Check:
Circlips
G
Bends/damage/looseness → Replace.
EAS20S13007
ASSEMBLING THE MAIN AXLE AND DRIVE
AXLE
1. Install:
Toothed washer "1"
G
Circlip "2"
New
G
TIP
Be sure the circlip sharp-edged corner "a" is
G
positioned opposite side to the toothed washer
and gear. (For main axle)
Install the circlip so that both ends "b" rest on
G
the sides of a spline "c" with both axles aligned.
2
New
1
2
a