Blastrac BDC 1216 Operating Manual
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Blastrac BDC 1216 Operating Manual

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Operating Manual
BDC 1216
MAN-BDC-1216-EN

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Summary of Contents for Blastrac BDC 1216

  • Page 1 Operating Manual BDC 1216 MAN-BDC-1216-EN...
  • Page 3 Blastrac B.V. Utrechthaven 12 3433 PN Nieuwegein THE NETHERLANDS T +31(0)30 - 601 88 66 F +31(0)30 - 601 83 33 E info@blastrac.nl I www.blastrac.com Technical data Safety instructions Nieuwegein General Transport Initial operation Operation Maintenance Electrical systems Fault diagnosis...
  • Page 5 BDC 1216 Operating Manual Technical Data Contents Chapter 1 1.1 Rating 1.2 Unit specifications 1.3 Operative range and correct usage 1.4 Stand-by power supply 1.5 Machine type designation...

  • Page 6: Unit Specifications

    Operating Manual BDC 1216 Technical Data 1.1 Rating Unit / designation: Blastrac Dust collector Machine type: BDC 1216 Manufacturer: Blastrac BV Utrechthaven 12 NL-3433PN Nieuwegein THE NETHERLANDS 1.2 Unit specifications Technical data Dust collector BDC 1216 Power consumption Motor 1600...

  • Page 7: Operative Range And Correct Usage

    1.3 Operative range and correct usage The dust collector BDC 1216 is exclusively designed to be used with Blastrac machines. It is only allowed to vacuum dry dust. The manufacturer will not be liable for damage resulting from such incorrect...

  • Page 8: Stand-By Power Supply

    Operating Manual BDC 1216 Technical Data 1.4 Stand-by power supply (Generator) If the dust collector BDC 1216 is operated using a generator, this generator must be operated in accordance with the current VDE directives (this applies protective earth conductor particular) in order to ensure that all safety devices are functioning and to eliminate possible damage to electrical components.

  • Page 9: Table Of Contents

    BDC 1216 Operating Manual Safety advice Contents Chapter 2 2.1 Warnings and symbols 2.2 Organisational measures 2.3 Personnel selection and qualification 2.4 Safety precautions applicable to normal operation 2.5 Special work within the scope of use of the dust collector and maintenance activities as well as repairs during operation 2.6 Safety off position...

  • Page 10: Warnings And Symbols

    Operating Manual BDC 1216 Safety advice 2.1 Warnings and symbols The following denominations and symbols are used in the Operating Instructions to highlight areas of particular importance: Symbol of operational safety. In these Operating Instructions this symbol will be shown next to all safety precautions that are to be taken in order to ensure prevention to life and injury.

  • Page 11: Organisational Measures

    BDC 1216 Operating Manual Safety advice Warning against dangerous voltages. Indications relating to protective devices in electrical appliances. Indications where consultation with manufacturer of the dust collector is required. Instructions relating to periodical checks. Reference to important instructions contained in the Operating Instructions.
  • Page 12 Operating Manual BDC 1216 Safety advice The Operating Instructions must be supplemented by instructions including the duty to supervise and report relating to particular working practices, for example work organisation, work procedures and personnel allocation. Personnel entrusted with working with the dust collector must have read the Operating Instructions before starting work, in particular the Safety Instructions chapter.

  • Page 13: Personnel Selection And Qualification

    BDC 1216 Operating Manual Safety advice To perform maintenance work correctly it is imperative to be equipped with the proper tools for the task in question. The location and the operation of fire extinguishers must be made known on each building site! Take note of the facilities for reporting and fighting fires! 2.3 Personnel selection and qualification...

  • Page 14: Special Work Within The Scope Of Use Of The Dust Collector And

    Operating Manual BDC 1216 Safety advice Only operate the dust collector when all safety devices and related safety equipment, e.g. detachable safety devices, emergency stops, sound insulations and suction devices are present and operational! Check the dust collector visually for any damage and defects at...
  • Page 15 BDC 1216 Operating Manual Safety advice Please follow any special safety instructions in the various chapters on servicing the machine. See chapter 7. Adjustment, servicing and inspection work and time limits specified in these Operating Instructions as well as any information...

  • Page 16: Particular Dangerous Aspects Of The Equipment

    Operating Manual BDC 1216 Safety advice 2.6 Safety off position Definition: The dust collector is in a safe condition when it cannot generate any hazard. Putting the equipment in the Safety off position means: Switch off the dust collector. Wait for standstill of all drives.
  • Page 17 BDC 1216 Operating Manual Safety advice The electrical equipment for the plant must be inspected regularly. Please note in particular the specified recurring inspections according VBG 4. Defects such as loose connections or scorched cables must be rectified immediately. Call a skilled electrician or our Customer Services.
  • Page 18 BDC 1216 Operating Manual General Contents Chapter 3 3.1 Operating Manual 3.2 Care and maintenance 3.3 Scope of supply 3.4 Description 3.5 Control box 3.6 The suction air system...
  • Page 19 Blastrac offers a course on the use of the dust collector in order to make the operating and maintenance personnel familiar with all elements of the dust collector.
  • Page 20 BDC 1216 Operating Manual General 3.3 Scope of supply Scope of supply of the dust collector: Dust collector (BDC 1216) Operating Manual 1 x 3.4 Description Fig. 3.1 Manual filter dedusting 4 Filter house On - Off Switch (2x.) 5 Aspiration port...
  • Page 21 BDC 1216 General 3.5 Control ON – OFF Switch There are installed 2 aspirating engines in the dust collector BDC 1216. Each motor can be individually switched on or off. The selector switches has two positions: ON = Motor ON...
  • Page 22 BDC 1216 Operating Manual General All connection points must be sealed carefully and the dust hose must be fixed with hose clamps! The filter housing must be sealed properly and all sealings must be in good condition! If dust leaves the dust collector instead of clean air, this is a sign that the Filter bag is either damaged or not fixed correctly inside the filter housing.
  • Page 23 Operating Manual BDC 1216 General...
  • Page 24 BDC 1216 Operating Manual Transport Contents Chapter 4 4.1 General information 4.2 Transport 4.3 Operation 4.4 Unit specifications...
  • Page 25 BDC 1216 Transport 4.1 General information Before the dust collector is used for the first time, Blastrac authorised dealers offer a course to familiarise maintenance and operating personnel with all elements of the dust collector. We are not liable for damage caused by incorrect use of the dust collector by personnel not trained by Blastrac.
  • Page 26 BDC 1216 Operating Manual Initial operation Contents Chapter 5 5.1 Preparations for initial operation 5.2 Initial operation...
  • Page 27 Operating Manual BDC 1216 Initial operation 5.1 Preparations for initial operation Before switching on make sure that all existing protective housings are mounted and that the dust collector is connected correctly. Handle all plugs, cables, hoses and operating devices with care.
  • Page 28 BDC 1216 Operating Manual Initial operation þ Connect the Blastrac dust collector and the Blastrac machine with the dust hose. Use hose clamps at the connections. þ Check that the dust bin of the dust collector is empty. þ Put the dust collector near the working place and press down the lever in order to lock up the front wheels.
  • Page 29 BDC 1216 Operating Manual Operation Contents Chapter 6 6.1 Operation 6.2 Switching-off the dust collector 6.3 Emptying the dust bin 6.4 Trouble shooting 6.5 Safety shutdown 6.6 Restarting after a fault 6.7 Proceedings-prior and after a stationary period...
  • Page 30 BDC 1216 Operation 6.1 Operation Normal start-up and operation of the dust collector BDC 1216 is no different from the procedure described in Chapter 5 “Initial operation”. Make sure that no vehicles, such as forklift trucks and other equipment run over the electric cable and the dust hose.
  • Page 31 BDC 1216 Operating Manual Operation Fig. 6.1 Put the switch in the "OFF" position in order to switch off the aspirating engines. Pull up and press down forceful the star grip (Item 1) several times, in order to liberate the filter bag from dust.
  • Page 32 Operating Manual BDC 1216 Operation 6.5 Safety shutdown The dust collector has to be into its “Safety off position” before starting repair works. See Chapter 2 “Safety advice”. 6.6 Restarting after a fault See Chapter 5 “Initial operation“. 6.7 Proceedings-prior and after a stationary period Before a long standstill period Clean the machine and cover it with a plastic foil.
  • Page 33 BDC 1216 Operating Manual Maintenance Contents Chapter 7 7.1 Recommendations 7.2 Maintenance and inspection liste 7.3 Repairing 7.4 Replacing the Filter bag...
  • Page 34 Operating Manual BDC 1216 Maintenance 7.1 Recommendations Pay attention to Chapter 2 "Safety information" during maintenance and repair works. Failures due to inadequate or incorrect maintenance may generate very high repair costs and long standstill periods of the dust collector. Regular maintenance therefore is imperative.
  • Page 35 As already mentioned in Chapter 5 “Initial operation” we recommend to execute the first repair works on the dust collector having support of Blastrac personnel. Doing this together, your maintenance personnel gets the opportunity to be trained intensely. We will describe only regular maintenance works that could occur within the bounds of regular maintenance or work that is required to replace wear parts.
  • Page 36 Operating Manual BDC 1216 Maintenance You should also stock all spare or wear parts that cannot be supplied quickly. As a rule, production standstill periods are more expensive than the cost for the corresponding spare part. Screws that have been removed must be replaced with those of the same quality (strength, material) and design.
  • Page 37 BDC 1216 Operating Manual Maintenance Notice to Blastrac - Dust collector BDC 1216. Replace the damaged filter bags only by genuine parts. Warranty can only be assigned when genuine Blastrac parts are used.
  • Page 38 BDC 1216 Operating Manual Electrical system Contents Chapter 8 8.1 Electric circuit diagrams BDC 1216...
  • Page 39 Operating Manual BDC 1216 Electrical system 8.1 Electric circuit diagrams BDC 1216...
  • Page 40 BDC 1216 Operating Manual Fault diagnosis Contents Chapter 9 9.1 Fault diagnosis - Dust collector...
  • Page 41 Operating Manual BDC 1216 Fault diagnosis 9.1 Fault diagnosis - Dust collector Prior to any repair works on the equipment or its drives the equipment must be secured against unintentional switching- on. Put the machine to its Safety off position.
  • Page 42 BDC 1216 Operating Manual Spare Parts Contents Chapter 10 10.1 Spare parts...
  • Page 43 Operating Manual BDC 1216 Spare Parts Frame Fig. 1 Item Part-No. Qty. Description CF836362 CF840395 Wheel CFBROB20ZB Washer CFBDAB08ZB CF838008 Circlip CF840889 Wheel 1 - 4 CF836513 Compl. car...
  • Page 44 BDC 1216 Operating Manual Spare Parts Container unit Fig. 2...

  • Page 45: Spare Parts

    Operating Manual BDC 1216 Spare Parts Item Part-No. Qty. Description CF831690 Chamber CF836028 Lock CF818010 Plaque CFBVTBCE0825ZB Screw CFBRO0832ZB Washer CFBDC08ZB CFBRO0824ZB Washer CF830332 Container CFBVTBCE1035ZB Screw CFBOR1030ZB Washer CF814619 Bushing CF814618 CFN1407204510 Filler CFBVTEZ0612ZB Screw CF817007 Seal CF818967 Handle...
  • Page 46 BDC 1216 Operating Manual Spare Parts Filter unit Fig.3...
  • Page 47 Operating Manual BDC 1216 Spare Parts Item Part-No. Qty. Description CFA8170069 1 Seal CF833093 1 Cage CF840027 1 Knob CF817767 1 Filter CF815003 1 Ring CF817026 1 Seal CF818079 1 Tie CF833331 Complete filter...
  • Page 48 BDC 1216 Operating Manual Spare Parts Suction unit Fig.4...
  • Page 49 Operating Manual BDC 1216 Spare Parts Item Part-No. Qty. Description CFBVTE0616ZB Screw CFBRO06ZB Washer CFBRO05ZB 37 Washer CFBDN05ZB 16 Nut CF816382 CF816386 Engine cover CF814052 CF816384 Engine holder CF814032 Spacer CF814051 Bushing CF816385 Motor fixing device CFBVTE0516ZB 16 Screw CFBDN05ZB...
  • Page 50 BDC 1216 Operating Manual Spare Parts Kit absolute filter Fig.5 Item Part-No. Qty. Description CFBRO18ZB Washer CF814621 Spacer CF817455 Hepa filter CF838054 Washer CF815168 Disc CF814052 CF560357 Kit absolute filter...

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