Blastrac BDC 1216 Operating Manual
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Blastrac BDC 1216 Operating Manual

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Operating Manual
BDC 1216
MAN-BDC-1216-EN

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Summary of Contents for Blastrac BDC 1216

  • Page 1 Operating Manual BDC 1216 MAN-BDC-1216-EN...
  • Page 3 Technical data Safety instructions General Transport Initial operation Operation Maintenance Electrical systems Fault diagnosis Spare parts Design and specifications are subject to change without notice - September 2007...
  • Page 5 BDC 1216 Operating Manual Technical Data Contents Chapter 1 1.1 Rating 1.2 Unit speci cations Operative range and correct usage Stand-by power supply Machine type designation...

  • Page 6: Unit Speci Cations

    Operating Manual BDC 1216 Technical Data 1.1 Rating Unit / designation: Blastrac Dust collector Machine type: BDC 1216 Manufacturer: Blastrac BV Nieuwegein NETHERLANDS 1.2 Unit speci cations Technical data Dust collector BDC 1216 Power consumption Motor 1600 power (with 2 turbines) Input current max.

  • Page 7: Operative Range And Correct Usage

    Dust collector BDC 1216 Length Width Height 1000 Weight Operative range and correct usage The dust collector BDC 1216 is exclusively designed to be used with Blastrac m achines. It is only allowed to vacuum dry dust. The manufacturer will not be liable for damage resulting from such incorrect usage.
  • Page 8 Operating Manual BDC 1216 Technical Data Stand-by pow er supply (Generator) If the dust collector BDC 1216 is operated using a generator, this generator must be operated in accordance with the curre nt VDE directives (this applies to the protective earth conductor in...

  • Page 9: Safety Advice

    BDC 1216 Operating Manual Safety advice Contents Chapter 2 Warnings and symbols 2.2 Organisational measures Personnel selection and quali cation Safety precautions applicable to normal operation Special work within the scope of use of the dust collector and maintenance activities as well as repairs during operation...
  • Page 10 Operating Manual BDC 1216 Safety advice Warnings and sy mbols The following denominations and symbol s are used in the Operating Instructions to highlight areas of particular importance: Sy mbol of operational safety In these Operating Instructions this sy mbol will be...
  • Page 11 BDC 1216 Operating Manual Safety advice Warning against dangerous voltages. Indications relating to protective devices in electrical appliances. Indications where consultation with manufacturer of the dust collector is required. Instructions relating to periodical checks. Reference to important instru ctions contained in the Operating Instructions.
  • Page 12 Operating Manual BDC 1216 Safety advice The Operating Instructions must be supplemented by instructions including the duty to supervise and report relating to particular working practices , for example work organisation, work procedures and personnel allocation. Personnel entrusted w ith w orking w ith the dust collector must...

  • Page 13: Personnel Selection And Quali Cation

    BDC 1216 Operating Manual Safety advice To perform maintenance work correctly it is imperative to be equipped with the proper tools for the task in question. The location and the operation of re extinguishers must be made known on each building site!

  • Page 14: Safety O Position

    Operating Manual BDC 1216 Safety advice Only operate the dust collector when all safety devices related safety equipment, e.g. detachable safety devices, emergency stops, sound insulati ons and suction devices are present and operational ! Check the dust collector visually for any damage and defects at...
  • Page 15 BDC 1216 Operating Manual Safety advice Please follow any special safety instructions in the various chapters on servicing the machine. See chapter 7. Adjustment, servicing and insp ection w ork and time limits speci ed in these Operating Instru ctions as well as any information...

  • Page 16: Particular Dangerous Aspects Of The Equipment

    Operating Manual BDC 1216 Safety advice Safety o position De nition: The dust collector is in a safe condition when it cannot generate any hazard. Putting the equipment in the Safety o position means: Switch o the dust collector. Wait for standstill of all drives.

  • Page 17: Operating Manual

    BDC 1216 Operating Manual Safety advice The electrical equipment for the plant must be inspected regularly Please note in particular the speci ed recurring inspections according VBG 4 . Defects such as loose connections or scorched cables must be recti ed immediately . Call a skilled electrician or our Customer Services.
  • Page 18 BDC 1216 Operating Manual General Contents Chapter 3 3.1 Operating Manual Care and maintenance Scope of supply 3.4 Description 3.5 Control box The suction air system...

  • Page 19: Care And Maintenance

    Blastrac o ers a course on the use of the dust collector in order to make the operating and maintenanc e personnel familiar with all elements of the dust collector.

  • Page 20: Scope Of Supply

    BDC 1216 Operating Manual General Scope of supply Scope of supply of the dust collector: Dust collector (BDC 1216) Operating Manual 1 x 3.4 Description Fig. 3.1 Manual lter dedusting Filter house On - O Switch (2x.) Aspiration port Control lamps...
  • Page 21 BDC 1216 General 3.5 Control ON – OFF Switch There are installed 2 aspirating engi nes in the dust collector BDC 1216. Each motor can be individually s witched on or o . The selector switches has two positions: ON =...
  • Page 22 BDC 1216 Operating Manual General All connection points must be seal ed carefully and the dust hose must be xed w ith hose clamps! The lter housing must be sealed properly and all sealings must be in good condition! If dust leaves the dust collector instead...
  • Page 23 Operating Manual BDC 1216 General...
  • Page 24 BDC 1216 Operating Manual Transport Contents Chapter 4 4.1 General information 4.2 Transport 4.3 Operation 4.4 Unit speci cations...
  • Page 25 Transport 4.1 General information Before the dust collector is used for the rst time, Blastrac authorised dealers o er a course to fam iliarise maintenance and operating personnel with all elements of the dust collector. We are not liable for...

  • Page 26: Initial Operation

    BDC 1216 Operating Manual Initial operation Contents Chapter 5 5.1 Preparations for initial operation 5.2 Initial operation...
  • Page 27 Operating Manual BDC 1216 Initial operation 5.1 Preparations for initial operation Before switching on make sure that all existing protective housings are mounted and that the dust collector is connected correctly. Handle all plugs, cables, hoses and operating devices with care.
  • Page 28 BDC 1216 Operating Manual Initial operation Connect the Blastrac dust collector and the Blastrac machine with the dust hose. Use hose clamps at the connections. Check that the dust bin of the dust collector is empty. Put the dust collector near the working place and press down the lever in order to lock up the front wheels.

  • Page 29: Operation

    BDC 1216 Operating Manual Operation Contents Chapter 6 6.1 Operation Switching-o the dust collector Emptying the dust bin 6.4 Trouble shooting 6.5 Safety shutdown Restarting after a fault Proceedings-prior and after a stationary period...
  • Page 30 BDC 1216 Operation 6.1 Operation Normal start-up and operation of the dust collector BDC 1216 is no di erent from the procedure described in Chapter 5 “Initial operation”. Make sure that no vehicles, su ch as forklift trucks and other equipment run over the electr ic cable and the dust hose.
  • Page 31 BDC 1216 Operating Manual Operation Fig. 6.1 Put the switch in the "OFF" posit ion in order to switch o the aspirating engines. Pull up and press down forceful the star grip (Item 1) several times, in order to liberat e the lter bag from dust.
  • Page 32 Operating Manual BDC 1216 Operation 6.5 Safety shutdow n The dust collector has to be into its “Safety o position” before starting repair works. See Chapter 2 “Safety advice”. Restarting after a fault See Chapter 5 “Initial operation“. Proceedings-prior and after a stationary...

  • Page 33: Maintenance

    BDC 1216 Operating Manual Maintenance Contents Chapter 7 7.1 Recommendations Maintenance and inspection liste 7.3 Repairing Replacing the Filter bag...
  • Page 34 Operating Manual BDC 1216 Maintenance 7.1 Recommendations Pay attention to Chapter 2 "Safety information" during maintenance and repair works. Failures due to inadequate or inco rrect maintenance may generate very high repair costs and long standstill peri ods of the dust collector.
  • Page 35 BDC 1216 Operating Manual Maintenance Maintenance and inspection liste Operating hours/ Inspection points, maintenance time period instructions 12 h after repairing Check all safety devices working adequate. Check all accessible screw connections for tight seat. Daily and prior to Check the hose connections for tightness and starting work xed seat.
  • Page 36 Operating Manual BDC 1216 Maintenance You should also stock all spare or wear parts that cannot be supplied quickly. As a rule, production stands till periods are more expensive than the cost for the corresponding spare part. Screws that have been removed must be replaced with those of the same quality (strength, material) and design.
  • Page 37 BDC 1216 Operating Manual Maintenance Notice to Blastrac - Dust collector BDC 1216. Replace the damaged lter bags only by genuine parts. Warranty can only be assigned w hen genuine Blastrac parts are used.

  • Page 38: Electrical System

    BDC 1216 Operating Manual Electrical sy stem Contents Chapter 8 Electric circuit diagrams BDC 1216...
  • Page 39 Operating Manual BDC 1216 Electrical sy stem Electric circuit diagrams BDC 1216...
  • Page 40 BDC 1216 Operating Manual Fault diagnosis Contents Chapter 9 Fault diagnosis - Dust collector...
  • Page 41 Operating Manual BDC 1216 Fault diagnosis Fault diagnosis - Dust collector Prior to any repair w orks on th e equipment or its drives the equipment must be secured ag ainst unintentional sw itching- on. Put the machine to its Safety o position .
  • Page 42 BDC 1216 Operating Manual Spare Parts Contents Chapter 10 10.1 Spare parts...
  • Page 43 Operating Manual BDC 1216 Spare Parts Frame Fig. 1 Item P art-No. Qty . Des c ription C F 836362 C ar C F 840395 Wheel C F B R OB 20ZB Was her C F B DAB 08ZB C F 838008...
  • Page 44 BDC 1216 Operating Manual Spare Parts Container unit Fig. 2...
  • Page 45 Operating Manual BDC 1216 Spare Parts Item P art-No. Qty . Des c ription C F 831690 C hamber C F 836028 Lock C F 818010 P laque C F B V T B C E 0825ZB S crew C F B R O0832ZB...
  • Page 46 BDC 1216 Operating Manual Spare Parts Filter unit Fig.3...
  • Page 47 Operating Manual BDC 1216 Spare Parts Item P art-No. Qty . Des c ription C F A8170069 S eal C F 833093 C age C F 840027 K nob C F 817767 F ilter C F 815003 R ing C F 817026...
  • Page 48 BDC 1216 Operating Manual Spare Parts Suction unit Fig.4...
  • Page 49 Operating Manual BDC 1216 Spare Parts Item P art-No. Qty . Des c ription C F B V T E 0616ZB S crew C F B R O06ZB Was her C F B R O05ZB 37 Was her C F B DN05ZB...
  • Page 50 BDC 1216 Operating Manual Spare Parts Kit absolute lter Fig.5 Item P art-No. Qty . Des c ription C F B R O18ZB Was her C F 814621 S pacer C F 817455 Hepa filter C F 838054 Was her...

  • Page 51: Product Warranty

    90 days from the date of delivery or, in the case of Rental Fleet Machines, from the date of assignment to a Rental Fleet. Blastrac makes this warranty only to the buyer who purchases the products directly from Blastrac or its authorized distributor. This warranty does not include expendable parts such as blades.
  • Page 52 Blastrac Returned Merchandise Authorization (RMA) Form. Blastrac will then send the RMA form to the customer authorizing the return of the parts for warranty evaluation. The parts must be received within sixty (60) days following the RMA origination date or the warranty claim will be denied.
  • Page 53 ® the information recorded here by registering online at blastrac.com, or complete this page and fax to 866-485-1046, or if you prefer, detach and mail to: Blastrac, 13201 North Santa Fe Avenue, Oklahoma City, OK 73114-9901...
  • Page 54 Contact Blastrac Canada 5125 Timberlea Blvd. Mississauga, Ontario, Canada L4W 2S3 Tel: 1-866-669-6643 Fax: 866-669-6644 www.blastrac.ca...

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