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Table of Contents
Related Manuals for AEG Protect D. 6000 (BP)
Summary of Contents for AEG Protect D. 6000 (BP)
- Page 1 OPerating instructiOns Protect D. Protect D. 6000 (BP) Protect D. 10000 (BP)
- Page 3 Protect D. uPs from aeg Power solutions. the following safety precautions are an important part of these operating instructions. they are designed to help you avoid problems caused by operating errors and to protect you against any possible hazards. Please...
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Page 4: Table Of Contents
Contents 1. notes on these operating instructions ..........6 2. General Information ................8 2.1 technology ......................8 2.2 system description ....................9 2.3 technical data ....................11 3. safety Regulations ................16 3.1 general safety instructions ................16 3.2 safety instructions for the Protect D..............16 3.3 ce certificate ....................20 4. - Page 5 7.3.2 event log ....................49 7.3.3 Measurements ..................50 7.3.4 control ....................50 7.3.5 identification ...................51 7.3.6 settings ....................51 8. Interfaces and communication ............56 8.1 rs232 and usB computer interfaces .............56 8.2 communications slot ..................56 8.3 shutdown and uPs management software ..........57 8.4 ePO (emergency Power off) .................58 8.5 change-over contact ..................59 9.
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Page 6: Notes On These Operating Instructions
repair. - Page 7 +49 (0)180 5 234 789 internet: www.aegps.com cOPyright any forwarding, reproduction and / or storage, using electronic or mechanical means in whole or in part, of these operating instructions requires the express prior written consent of aeg. © copyright aeg 2012. all rights reserved.
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Page 8: General Information
2. GeneRAl InfoRMAtIon 2.1 tEchNOlOgy Protect D. is an uninterruptible power supply (uPs) for rack mounted loads such as Pcs, workstations, servers, network components and similar devices, consisting of: • network filter with surge protection (device protection / class D) and mains back-feed protection •... -
Page 9: System Description
Fig. 1: Component diagram 2.2 systEm DEscriPtiON the uPs is connected between the public network and the power load segment to be protected. the rectifier is powered from the mains and converts the ac voltage into a stabilized Dc voltage to feed the inverter. the circuitry technology used (PFc), enables sinusoidal current consumption, thus allowing a low circuit feedback operation. - Page 10 in the event of mains problems (e.g. power outages), power is supplied to the load segment without an interruption from the inverter, which now uses the battery. since no switching is required, the load segment experiences no power supply interruption at all. the automatic bypass provides increased power supply security for single installations in particular by switching the public network, e.g.
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Page 11: Technical Data
2.3 tEchNical Data type rating 6000 Va (cos ϕ = 0.9 lag) 5400 W Protect D. 6000 10000 Va (cos ϕ = 0.9 lag) 9000 W Protect D. 10000 uPs input 1ph~ / n / Pe (DuaL inPut) nominal input voltage 200 / 208 / 220 / 230 / 240 Vac Rectifier voltage range 176 Vac –... - Page 12 to 102 % continuously; overload behavior with existing network ≥ 102 % – <130 % for 2 min. ≥ 130 % – <150 % for 30 s automatic seamless transfer to bypass mode (sBs) overload behavior to 130 % continuously; Bypass ≥ 130 % – <180 % for 1 min. to 102 % continuously;...
- Page 13 Visual and audible alarm at 1.90 V / cell Battery voltage type of battery sealed lead-acid battery (VrLa) spec. type for high-current discharge Protect D. 6000 15 blocks at 12 V 5 ah Protect D. 6000 BP 15 blocks at 12 V 9 ah Protect D.
- Page 14 0 - 95 % (non-condensing) humidity Installation height up to 1000 m at nominal power (for use above 1000 m, power loss is equal to 1 % per 100 m) Protection iP20 Connections Fixed connection (separate connections for Mains connections (DuAl or sInGle) gr and bypass (bridged)) Consumer connections Protect D.
- Page 15 Protect D. 6000 W 580 mm x D 800 mm x Dimensions (gross (packaged)) H 540 mm Protect D. 10000 W 580 mm x D 800 mm x H 675 mm Protect D. 6000 BP W 580 mm x D 800 mm x H 355 mm Protect D.
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Page 16: Safety Regulations
3. sAfety ReGulAtIons 3.1 gENEral safEty iNstructiONs read these operating instructions carefully before using the uPs Protect D. and its external battery modules (special accessories) for the first time; pay careful attention to the safety precautions! use this device for its intended purpose only and in accordance with the safety instructions and danger warnings in this instruction manual! the device is to be used only when it is in perfect working condition;... - Page 17 the uPs is an electrical device that can be dangerous. the device should only be opened by qualified personnel. repairs should only be carried out by qualified service personnel! the output can also be electrically charged, even if the uPs is not connected to the mains power supply.
- Page 18 When replacing the batteries, please note: use only identical, maintenance-free, valve regulated lead acid batteries with exactly the same specification as the original batteries. ask your aeg dealer for the appropriate battery tray. Danger of explosion! Do not dispose of batteries in an open fire.
- Page 19 Whenever you work with batteries, please take the following precautions: • remove all watches, rings and any other metallic jewelry! • use only tools with insulated handles! Do not use connecting blocks with central on / off switches to prevent switch-on current peaks.
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Page 20: Ce Certificate
3.3 cE cErtificatE... -
Page 21: Installation
Check the contents for completeness: after opening, the top level of the carton contains: •... - Page 22 • Middle level 1 Protect D. 6000 () or Protect D. 10000 () Fig. 3: Removal of the UPS and it’s accessories Lower level • 1 connection unit (the bar containing the terminals, the manual bypass and iec outlet distribution) •...
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Page 23: Installation
4.2 iNstallatiON the Protect D. is designed to be installed in a protected environment. When choosing the location, make sure that there is adequate ventilation and any other environmental requirements deemed appropriate. the Protect D. is air-cooled. Do not block vents or openings! the uPs and its battery modules in particular, should preferably be operated at room temperature (between 15°c and 25°c). - Page 24 • Protect the units from external environmental influences (particularly moisture and dust). Please pay special attention to the information in chapter 3, starting on page 16 of this manual. • if the device is taken from a cold room and brought into a warm room or if the room temperature suddenly drops, condensation may occur within the device.
- Page 25 5. now insert the trays into the side rack rails previously installed in the cabinet. Fig. 4: Left, the mounting of a Protect D. 6000, right, an illustration of a Protect D. 10000 with details of the side-mounting brackets 6. repeat the process with the optional battery packs. these can then be screwed in flush with the rack.
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Page 26: Overview Of Connections, Operating / Display Elements
5. oveRvIeW of ConneCtIons, oPeRAtInG / DIsPlAy eleMents 5.1 frONt viEW Fig. 5: UPS Protect D. 6000 Fig. 6: UPS Protect D. 10000... - Page 27 Fig. 7: Front view of the external optional battery unit ExPlaNatiONs: uPs model series plate with power rating in Va status display (different colored LeDs) graphical LcD display for alphanumeric display D Operating keys for menu navigation a detailed explanation of the operating panel can be found in chapter 7.2 on page 43.
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Page 28: Rear-Panel View (Connections)
5.2 rEar-PaNEl viEW (cONNEctiONs): 2 2 . Fig. 8: Rear view of the Protect D. 6000 17 12 14 15 2 1 . 2 2 . Fig. 9: Rear view of the Protect D. 10000... - Page 29 ExPlaNatiONs: Locking screws for the removable connection unit Power input – separate connection of bypass (2.1) and rectifier unit (2.2) is possible (dual input) the feed can be run either from the rear-side or from the top of the cable glands (illustration shows rear-side).
- Page 30 11 emergency power off contact, can be configured as open or closed 12 Fans (caution: maintain a minimum of 100mm free space around the fans for free movement of air) 13 changeover contact, potential free, programmable via the uPs control panel 14 Housing earth potential connection via additional screw(s) 15 sticker with barcodes for article (gLn) and serial number (s/n) identification 16 connector for parallel operation (separate Bus line required –...
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Page 31: Electrical Connection
6. eleCtRICAl ConneCtIon WarNiNg Before beginning work, please ensure that cables are disconnected and that power is turned off. in order to simplify assembly and to avoid deformation of the connector unit, secure in and output cables only with separate connection units. use only highly flexible fine-stranded cables. -
Page 32: Safety Of Personnel
6.1 safEty Of PErsONNEl When fitting the connecting cables, please not the following: • switch off power • secure against being switched on again • Verify that equipment is isolated • earth and short circuit • cover or fence off nearby live parts the uPs may retain residual voltage, which can be dangerous. - Page 33 (dual-input) all connected from one single power supply. if you require connection from two power supplies, they must be from the same network with identical reference potential. For other network connections, please contact aeg Power solutions. Fig.10: Supply with separate leads (DUAL-INPUT) Fig.11: Central supply with one lead (SINGLE-INPUT)
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Page 34: Mains And Consumer Connection
6.3 maiNs aND cONsumEr cONNEctiON the in- and output cables are installed as follows: • connect the unit directly from the packaging for easier assembly, unscrew the rear strain relief screw. Depending on the desired cable entry (from the top or rear, e.g. - Page 35 Fig.14: Connection unit with mounting bracket(s) for final assembly at the rear of Protect D. in the case of a joint distribution box. (circuits with both network as well as uPs power), you must identify each respective circuit power supply (ac or uPs). the load of the uPs should not exceed the specified maximum capacity of the device at any time.
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Page 36: Contacting The Battery Modules
a flashing LeD in conjunction with a fault signal indicates a disconnection fault. Follow the instructions in chapter 9.1 Finally check the seating of the emergency shutdown connector and the cable bridge. check that the two outer screws of the plug are firmly seated (refer to page 30 item 11) if you would like to use the emergency function, refer to chapter 8.4 on page 58. - Page 37 • Move the front panel a few millimeters to the left. the locking mechanism should now be released how to proceed D. 6000 how to proceed D. 10000 • … you can flip up the entire font. • … you can move the entire front Do not disconnect the ribbon cable panel forwards.
- Page 38 • connect the internal battery system • the battery modules automatically using the two battery connectors contact the rear part of the uPs via (each consisting of a black and a red a special connector. to ensure plug) connect: black to black and a proper connection, press the red to red.
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Page 39: Connecting External Battery Extension(S)
• as a final step, remember to tighten the four centrally positioned cross-head screws in the center to lock the panel into place. • Finally, slide the uPs completely into the rack and attach the uPs on the side with the supplied screws. 6.4.2 cONNEctiNg ExtErNal battEry ExtENsiON(s) the connection of the optional external battery unit(s) for the Protect D. - Page 40 Make sure to press the connectors quickly and firmly into one another (green to green, black to black, red to red). if you see a small electric arc while doing this, this is no cause for concern. automatic detection takes place via a detection line, whose small transparent rJ11 plugs are to be inserted in the sockets provided for this purpose.
- Page 41 PrOtEct D. 10000 as mentioned, the connection for the external battery pack(s) takes place at the rear of the unit. Opening the front panel(s) is not required here. next, start with the contact for the first external unit. remove the battery connector cover from the back side of the uPs (see no.17 on page 28).
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Page 42: Operation Mode And Operating
5 seconds. after that, you will see the following... -
Page 43: Usage Table
to enable you to find the “uPs On” or “uPs Off” menu item more easily, the following symbol appears above the “” key: complete shutdown of the system, i.e., taking out of service occurs after shut-off of the uPs via separation of the public power supply connected on the input side. 7.2 usagE tablE 7.2.1 OvErviEW the main feature of the operating panel is its graphical, LcD display. -
Page 44: Operating Keys (Navigation)
7.2.3 OPEratiNg kEys (NavigatiON) the 4 keys for navigation control the following functions: “” key: Press this key to scroll upwards in the menu levels or to alter a value you want to set. if you press this key in the status display, you will access the “uPs On or Off”... -
Page 45: Display (Main Menu)
7.3 DisPlay (maiN mENu) Press “esc” to access the main menu. M e n u H a u p t m e n ü U P S S t a t u s U S V S t a t u s E v e n t l o g E r e i g n i s p r o t o k o l l M e a s u r e m e n t s... - Page 46 the display indicates the current uPs status in the top middle section. Here is a list of the symbols used and what they mean: Display status uPs is in normal / continuous double-conversion mode. Power supply is available and within the acceptable tolerance range (Mode: “High performance”).
- Page 47 uPs is operating in economical mode (ecO mode). uPs is testing the battery. Display for 10 seconds after a successful battery test. uPs reports a defective or disconnected battery system. uPs is overloaded.
- Page 48 uPs indicates a critical error and has Input Output switched off the uPs output. general uPs alarm. Details can be Input Output found in the alarm messages and entries in the event log. the "input" display changes periodically every few seconds between the “mains rectifier”...
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Page 49: Event Log
Battery status display Description Battery charge Batteries are currently charging with constant current. Batteries are currently being supplied with constant Battery float charge voltage. Battery resting Batteries on standby, but in “sleep” mode (part of the battery standby cycle mode). Battery discharge Batteries are currently discharging, e.g. -
Page 50: Measurements
7.3.3 mEasurEmENts select this menu item to find the following measurements in this order: Power usage efficiency [W] & [Va] output power (active and apparent power) output power (current and power factor) output (voltage and frequency) [V] & [Hz] Input (voltage and frequency) [V] &... -
Page 51: Identification
”Control” / Command Description Go to Bypass / normal Possibility to change operation mode. Menu item visible only when the uPs is currently in Bypass or normal Mode. conducts battery test after confirmation. Battery test cancellation possible at any time as needed. Reset error state resets alarm messages Manually clears any active alarms, such as battery fault... - Page 52 Description Adjustable parameters Presetting Audible Alarms [enabled], [disabled] enabled nOte. the setting takes place immediately and will remain permanently stored, even in the case of power failures. this differs from the mute feature where the horn is temporarily silenced on any button press, but turns on again if a new alarm is triggered.
- Page 53 Description Adjustable parameters Presetting load Alarm level [10 %], [20 %], [30 %], ... [100 %] 100 % (overload) nOte: the adjustment is configurable in 10 % increments so a possible uPs overload can be detected early. [High performance mode (normal)], normal Power strategy [economical mode (ecO)], [converter] - setting only available in uPs stand-by mode.
- Page 54 the “uPs on Battery” notice and the “Battery Low” alarm do not activate during a battery test. a battery test can only be run under the following conditions: • the uPs must be in normal mode • there can be no active alarms •...
- Page 55 Description Adjustable parameters Presetting Auto reboot [enabled], [disabled] enabled "enabled " means the uPs outputs are automatically reconnected after ensuing switch-off, e.g. due to low battery voltage after power is restored. Auto bypass [enabled], [disabled] enabled “enabled” means uPs will have bypass output when utility power on.
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Page 56: Interfaces And Communication
“compuWatch”, the shutdown and uPs management software from aeg. use the rs232 or usB communication cable that comes with the device to connect your uPs to a Pc. -
Page 57: Shutdown And Ups Management Software
8.3 shutDOWN aND uPs maNagEmENt sOftWarE “compuWatch”, the aeg software developed specially for these purposes, continuously checks the mains power supply and the status of the uPs. in combination with the “intelligent” uPs, this ensures that the data-processing components and data backup are available. -
Page 58: Epo (Emergency Power Off)
8.4 EPO (emErgENcy POWEr off) all the devices in the Protect D. series are equipped with a connection that allows the immediate shutdown of the uPs output to deactivate any connected devices and does not follow the control software shutdown process. note: Once the emergency power off has been activated, the uPs outputs are voltage-free. -
Page 59: Change-Over Contact
8.5 chaNgE-OvEr cONtact a potential-free change-over contact is located on the rear panel of the Protect D. series to provide for external, potential-free signaling. For the exact pin allocation, refer to the label next to the base. the contact load is 250V ac 3 a, respectively 30 V dc 3 a. -
Page 60: Troubleshooting
9. tRouBleshootInG 9.1 malfuNctiONs the Protect D. issues detailed error messages to help you or the maintenance staff to localize and interpret any malfunctions that may occur quickly and with high precision. in the following, please find process / solution suggestions to eliminate the problem that has occurred. -
Page 61: Alarm / Error Messages
9.1.1 alarm / ErrOr mEssagEs Alarm or notice Possible cause Remark / Action uPs has been manually or the load is supplied with uPs on Bypass automatically switched to voltage through the bypass (notice #169) bypass operation. network. system disturbances are attenuated by passive filter elements, but there is no active control by the inverter,... - Page 62 Alarm or notice Possible cause Remark / Action low Battery the battery time remaining or Warning signal as a last Warning battery capacity is lower than warning to the impending (Alarm #56) the battery low warning level switch-off. the actual time to that is defined for this uPs.
- Page 63 Alarm or notice Possible cause Remark / Action Input frequency deviation the utility power Operating phase related, (Alarm #8) frequency is out of uPs switches to battery Intermittent Alarm usable frequency range. power and shuts down. Phase and neutral check / correct the Phase error (error in conductors interchanged connection of phase and...
- Page 64 Alarm or notice Possible cause Remark / Action output short the uPs has detected an uPs tried to delete the short Circuit extremely low "consumer" circuit and functions as a (Alarm #58) and regarded it as a short constant current source circuit.
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Page 65: Parallel Operation
10. PARAllel oPeRAtIon 10.1 fuNctiON the concept of the Protect D. parallel operation requires the parallel operation of max. 2 units of the same type. this yields the following feasible constellations: 1 + 0 use of 1 device max. 6 or 10 kVa no redundancy 1 + 1 use of 2 devices... -
Page 66: Installation / Connection Of Parallel Field Operation
Optionally, such a supply and paralleling field is available in the rack-mount (3u) version including external manual bypass, from aeg Power solutions through your dealer (article-no. 6000012436). 10.2 iNstallatiON / cONNEctiON Of ParallEl fiElD OPEratiON the power supply of each uPs is analogous to the description in chapter 6. -
Page 67: Maintenance
11. MAIntenAnCe the Protect D. is constructed using modern, low-wear components. nevertheless, in order to maintain constant availability and operating reliability, it is advisable to make visual checks (of the battery and the vents in particular) at regular intervals (but at least every 6 months). CAutIon! always make sure to secure the working area and carefully follow all safety instructions! -
Page 68: Battery Check
CAutIon! Before performing the next step, make sure to switch off the voltage supply to the Protect D. if a large amount of dust has accumulated, the device should be carefully cleaned with dry compressed air to allow for better heat exchange. the time intervals of the visual checks to be performed largely depend on where the devices are installed and the environmental conditions at these locations. - Page 69 note: the uPs internal batteries are heavy. use caution when handling the heavy batteries. the internal batteries are located behind the uPs front cover (behind the LcD control panel). the internal batteries are packaged together as one unit for easier handling.
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Page 70: Storage, Dismantling And Disposal
12. stoRAGe, DIsMAntlInG AnD DIsPosAl 12.1 stOragE Long storage times without occasionally recharging or discharging can lead to permanent damage to the battery. if the battery is stored at room temperature (20°c to 30°c), there will be a spontaneous self-discharge due to inner reactions of 3 to 6 % a month. Please avoid storage at temperatures above room temperature. - Page 71 By ensuring this product is disposed of correctly, you will help prevent potential negative consequences for the environment and human health. Material recycling helps to reduce the consumption of raw materials. For more detailed information about recycling of this product, please contact your local...
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Page 72: Appendix
13. APPenDIx 13.1 tEchNical tErmiNOlOgy Dc / Dc Booster circuit technology for increasing a Dc voltage to a higher voltage level Measure to increase system efficiency efficiency corrective Optimizer Device for emergency shutdown emergency Power Off Device protection term from surge technology: the classic mains overload protection consists of lightning arrester (class B), surge protection (class c) and the so-called protective devices (class D) - Page 73 Output Voltage independent from mains supply the uPs output is dependent on mains frequency fluctuations, but the mains voltage is prepared by electronic / passive voltage regulation devices. Formerly known as: Line interactiVe Output Voltage and Frequency independent from mains supply.
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Page 74: Keyword Register
13.2 kEyWOrD rEgistEr assembly ..........23 normal operation ......10, 44 autonomy time ........12 Operating states ........9 Battery extension ....... 39 Overload ..........12 Battery mode ........10 Battery test ......47, 51, 53 Power supply ........34 Bypass operation ......10, 44 rack / 19"... -
Page 75: Notes
13.3 NOtEs... -
Page 76: Serial Number
WarraNty mODEl: sErial NumbEr: PurchasE DatE: DEalEr stamP/sigNaturE errOrs anD tecHnicaL MODiFicatiOn suBJect tO cHange. OPerating instructiOns 8000042546_01 BaL, en Emil-siepmann-str. 32 59581 Warstein-belecke – germany tel.: +49 180 523 4787 – fax: +49 180 523 4789 www.aegps.com...