Table of Contents
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Chase
F r a m i n g
¥ Block-In Fireplace
¥ Masonry Fireplace
36 E
LITE
B l o c k - I n
I
-BI
NSTALLATION
- November, 1995 -
10850 117th Place N.E. Kirkland, WA 98033
Factory-Built
Chimney with
Chimney Adapter
B l o c k - I n
F a c i n g
Fireplace
Placement
H e a r t h
Chase
F r a m i n g
B l o c k - I n
B l o w e r
Listed
Tested to:
U.L. 127 and portions
of U.L. 1482 & 907
M
ANUAL
TM
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Table of Contents
Related Manuals for Travis Industries 36 ELITE-BI Xtrordinair
Summary of Contents for Travis Industries 36 ELITE-BI Xtrordinair
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Page 1: Masonry Fireplace
Chase F r a m i n g Factory-Built Chimney with Chimney Adapter B l o c k - I n Chase F r a m i n g B l o c k - I n F a c i n g Fireplace Placement B l o w e r... -
Page 2: Table Of Contents
ABLE OF ONTENTS Features & Specifications Features & Specifications ................1 Installation Options..................1 Heating Specifications ..................1 Dimensions...................... 1 Block-In Installation Installation Preparation ..................2 Packing List ..................... 2 Installation Overview ..................2 Chase Framing....................3 Fireplace Placement Requirements ..............4 Facing ...................... -
Page 3: Features & Specifications
EATURES AND PECIFICATIONS Features: Installation Options: ¥ Block-In or Masonry Installation ¥ EPA Phase II approved (2.3 g/hr.) ¥ Straight or Corner Placement ¥ Maximum Log Length of 24" ¥ Flush or Recessed Face ¥ Large firebox capacity - 3.7 cu. ft. ¥... -
Page 4: Block-In Installation
Modifications of the fireplace (doors, blower, air inlet systems, damper control, or any other component supplied by Travis Industries) or use of any component part not approved by Travis Industries in combination with this fireplace system will void the listing and warranty. -
Page 5: Chase Framing
LOCK NSTALLATION ONTINUED Chase Framing ¥ The chase framing must be framed to the minimum dimensions shown in the illustration below. + The shaded framing in the illustration below be framed in after the fireplace is installed to ease chimney installation. If this framing must be installed prior to the fireplace installation be sure to account for the hearth height (if greater than 11") before determining the header height. -
Page 6: Fireplace Placement Requirements
LOCK NSTALLATION ONTINUED Fireplace Placement Requirements Floor Load ¥ The fireplace and block-in (60 4x8x16 nominal size blocks) weigh approximately 1200 lbs., or 130 lbs. per square foot. Heavy facing, such as brick or stone, will increase the floor load. ¥... -
Page 7: Facing
LOCK NSTALLATION ONTINUED Corner Installation (minimum framing dimensions at 45°) Required 6" Cooling Vent (Optional Location) 2" Min. Clearance From 19 1/2" Masonry Block to Wall 60 3/4" Min. 43" 25 " Edge of Faceplate Min. Block-In Drying Time ¥ The block-in must dry for one month before using the fireplace. - Page 8 LOCK NSTALLATION ONTINUED + The facing must be determined prior to installation because it determines the size of other construction. The facing depth determines where the block and the framing will end up in relation to the face plate of the fireplace. When calculating the facing depth, take into consideration any masonry that will be included.
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Page 9: Block-In
LOCK NSTALLATION ONTINUED Block-In ¥ This fireplace requires a masonry block-in to surround the fireplace and act as a thermal barrier. It must be made of lightweight concrete blocks.. It must be a minimum of 3 1/2" thick on all sides and extend over the top of the fireplace with a minimum of 7 1/2"... -
Page 10: Hearth Requirements
LOCK NSTALLATION ONTINUED Hearth Requirements ¥ A hearth is required to protect the floor in front of the fireplace. ¥ The hearth must be a minimum 1/2" thick of non-combustible material ¥ The hearth must extend 18" from the front of the faceplate and 8" to each side (52" wide) Fireplace 18"... -
Page 11: Blower Requirements
LOCK NSTALLATION ONTINUED Blower Requirements This fireplace utilizes an external blower and blower duct to direct air to the fireplace. The air is heated inside the fireplace and pushed out the vents along the faceplate, heating the home. The blower may be located to draw air from the exterior (recommended) or interior of the home. ¥... - Page 12 LOCK NSTALLATION ONTINUED Blower Electrical Connection ¥ Connect the electrical conduit to an electrical supply 110-115 Volts at 60 Hz (2 Amps). Use a junction box to protect the electrical connection ¥ Connect the blower conduit to the blower box by attaching the two molex connectors together. Insert the molex connectors into the blower box.
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Page 13: Chimney Requirements
(with air space) directly above the block-in. Most chimneys will attach directly. If having difficulty, use the Travis Industries chimney adapter built specifically for the 36 Elite-BI. This chimney adapter accommodates the chimney brands listed in this section. Follow the directions below for attaching the chimney adapter. - Page 14 LOCK NSTALLATION ONTINUED Chimney Height Rain Cap ¥ Minimum 15' 2' Min. system height (measured from the base of the 3' Min. Storm fireplace) Collar Flashing ¥ Maximum 35' system height Roof Framing (See Roof Opening (measured from the Table) Attic Firestop base of the fireplace)
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Page 15: Using Offsets
LOCK NSTALLATION ONTINUED Using Offsets ¥ 30° Elbows may be used to offset the chimney (to align the chimney or gain clearance to combustibles ¥ A maximum four 30° elbows may be used ¥ Each elbow must be used in conjunction with a return elbow (so the chimney returns to a vertical direction) ¥... -
Page 16: Clearances To Combustibles
LOCK NSTALLATION ONTINUED Clearances to Combustibles Follow the clearances listed below - do not follow the clearances listed in the chimney instructions ¥ Maintain a 2" clearance from the chimney to combustibles (measured horizontally) ¥ Use offsets, if necessary, to maintain clearances ¥... -
Page 17: Framing The Roof
LOCK NSTALLATION ONTINUED Framing the Roof ¥ Follow the manufacturer's instructions for the use of flashing and an adjustable storm collar at the roof line to prevent water from entering the house. ¥ The table below may be used to determine the appropriate framing size. -
Page 18: Block-In Installation
LOCK NSTALLATION ONTINUED Block-In Installation This section is a step-by-step overview on how to construct a block-in installation. It is for review only and is not the only method of installation. Make sure all requirements listed in this manual are met. Carefully plan the installation prior to starting. 1) Laying the Vapor Barrier The vapor barrier must be made of a minimum 26 gauge galvanized tin, 36"... - Page 19 LOCK NSTALLATION ONTINUED 3) Place the First Course of Blocks Place the block on top of the mesh as shown in the illustration below. It is not necessary to mortar to the mesh unless required by local building codes. Make sure to line the blocks up against the 2 x 4 guide, working towards the back.
- Page 20 LOCK NSTALLATION ONTINUED 5) Place the Fireplace Position the fireplace so the faceplate will align with the facing. Make sure the fireplace is level and centered. Install the chimney adapter (if used). See the Section "Factory-Built Chimney" For Details on the Chimney Adapter 6) Install the Insulation Place the insulation included with the fireplace over the fireplace (cover the sides and back) Place Insulation Over Fireplace...
- Page 21 LOCK NSTALLATION ONTINUED 7) Install the First Course of Blocks Mortar the first course of vertical block to the base along the sides and back maintaining a 1" minimum clearance to the fireplace and a 2" minimum clearance to combustible wall. When mortaring the vertically stacked courses of block that surround the fireplace, take into consideration the total height that will need to be obtained to reach the height of the fireplace.
- Page 22 LOCK NSTALLATION ONTINUED 9) Install the Vertical Courses of Block Continue with mortaring each course of block staggering the joints until the top of the fireplace is reached (See illustration below). Be sure to keep the front of the enclosure level with the faceplate of the fireplace when aligning each course of block.
- Page 23 LOCK NSTALLATION ONTINUED 10) Install the Block-In Top (continued) The last course of brick will look like the illustration below. Course Below Top Course Fill With Mortar Flue Cut as Flue Pipe Pipe needed to fit Top Course The last course of block should seal the enclosure, but still allow the chimney adapter to have air enter the outside portion.
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Page 24: Masonry Installation
Modifications of the fireplace (doors, blower, air inlet systems, damper control, or any other component supplied by Travis Industries) or use of any component part not approved by Travis Industries in combination with this fireplace system will void the listing and warranty. - Page 25 ASONRY NSTALLATION ONTINUED Installation Overview Rain Cap Required Extend Flue 2" Min. Above Conc. Wash Grout Fill Min. 5" thick Apply Rebar as 2 x 4 Stud Wall Required by Local Min.17 1/2" Building Clearance to Codes Header Bottom of Header 4"...
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Page 26: Chimney Requirements
ASONRY NSTALLATION ONTINUED Chimney Requirements ¥ Minimum 15' system height (measured from the floor) ¥ Maximum 35' system height (measured from the floor) ? In some problematic situations, additional chimney height above the specified minimums may be necessary to reduce wind-induced down drafting and back puffing, or to increase draft, thereby improving fireplace operating characteristics. -
Page 27: Blower Requirements
ASONRY NSTALLATION ONTINUED Blower Requirements This fireplace utilizes an external blower and blower duct to direct air to the fireplace. The air is heated inside the fireplace and pushed out the vents along the faceplate, heating the home. The blower may be located to draw air from the exterior (recommended) or interior of the home. ¥... - Page 28 ASONRY NSTALLATION ONTINUED Blower Electrical Connection ¥ Connect the electrical conduit to an electrical supply 110-115 Volts at 60 Hz (2 Amps). Use a junction box to protect the electrical connection ¥ Connect the blower conduit to the blower box by attaching the two molex connectors together. Insert the molex connectors into the blower box.
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Page 29: Masonry Installation
ASONRY NSTALLATION ONTINUED Masonry Installation This section is a step-by-step overview on how to construct a masonry installation. It is for review only and is not the only method of installation. Because of the vast difference between masonry installations, this section will be handled in a generalized format. Carefully plan the installation prior to starting. This installation should only be performed by a qualified mason familiar with constructing fireplaces and the codes and requirements that apply. - Page 30 ASONRY NSTALLATION ONTINUED Step #3 - Masonry Hearth and Fireplace Placement. The masonry hearth is now ready to be constructed. It must extend a minimum of 18" from the front of the fireplace. When placing the fireplace on top of the finished hearth, double check its alignment and make sure it meets all of the specifications.
- Page 31 ASONRY NSTALLATION ONTINUED Step #7 - Finish the Masonry. Complete the masonry and attach the flue liner as needed. 12" x 12" Flue lining may be placed directly over mortar bed around flue collar. Step in the sides to flue lining. Keep mortar from falling into flue when building chimney.
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Page 32: Finalizing The Installation
INALIZING THE NSTALLATION Finalizing the Installation ACID WASH WARNING: Before installing the faceplate, make sure any masonry that has been treated with acid wash has been properly neutralized (this is used primarily with brick faces). Acid wash (muriatic acid) is used to remove excess mortar. If not properly neutralized with an ammonia solution, the gold face may develop a permanent tarnish when the acid evaporates over time. - Page 33 INALIZING THE NSTALLATION ONTINUED 5 If installing a catalyst temperature meter, do so now (see the instructions included with the temperature meter). 6 The faceplate is packaged with the faceplate attachment screws (NOTE: there are two extra screws that may be discarded). Use the included #3 square driver to install the faceplate - do not pinch any of the wires in the lower right between the faceplate and the fireplace.
- Page 34 INALIZING THE NSTALLATION ONTINUED 8a Double Door Installation - Determining the Correct Door Latch Because of design changes from the 36A to the 36-Elite, the door latch and heat shield on the double doors has been changed. 36A doors have latches that are 2-1/2" long. 36-Elite doors have latches 3-1/8" long. See the illustration below to determine the correct door latch and how to switch latches.
- Page 35 INALIZING THE NSTALLATION ONTINUED 8c Install the doors by sliding the door over the hinge pins. Check the vertical alignment. Check the position of the doors for horizontal alignment (the doors in this picture are out of alignment). Add washers to the hinge pins on this side to make the doors align horizontally.
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Page 36: Optional Gas Log Lighters
PTIONAL ATURAL IGHTERS Optional Natural Gas Log Lighters This fireplace is designed to accept a 1/2" gas line for a natural gas log lighter. The gas line should be installed by a qualified plumber in accordance with all building codes. The gas connection may enter from the left side only. -
Page 37: Listing Information
ISTING NFORMATION The listing label is shown below. It can be found on the base of the fireplace behind the faceplate. -
Page 38: Index
NDEX 36A Doors ..............32 Gas Log Lighter ............34 Acid Wash Warning ............. 30 Grate Installation ............30 Baffle Installation............30 Header (see framing dimensions) ........ 3 Block-In Drying Time............ 5 Hearth Requirements (Block-In)........8 Block-In Installation (step-by-step) ....... 16 Hearth Requirements (Masonry Fireplace) ....
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