Tally T2265 SprintPro Maintenance Manual
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Tally T2265 SprintPro Maintenance Manual

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See also: Reference Manual , Operator's Manual
Maintenance Manual
Matrix Printer
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T2265
SprintPro
T2280
SprintPro
T2155
T2170

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Summary of Contents for Tally T2265 SprintPro

  • Page 1 ® T2265 SprintPro T2280 SprintPro T2155 T2170 Maintenance Manual Matrix Printer...
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  • Page 3: Table Of Contents

    Table of contents Table of contents Chapter 1 Introduction ......... . . 1-1 Chapter 2 Specifications .
  • Page 4 Table of contents 3.3.14 Paper Thickness Motor ....... . . 3-32 3.3.15 Function Select Motor .
  • Page 5 Table of contents 5.3.3 Dismount Main Electronic ....... . 5-9 5.3.4 Replacing the AGA Assy .
  • Page 6 Table of contents Chapter 7 Spare Parts and Schematics ....... . 7-1 Housing .
  • Page 7 Table of contents Chapter 10 Rear Tractor (Option, 2T Model) ......10-1 10.1 Specifications .
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  • Page 9: Introduction

    Introduction Introduction The Matrix Printers have been developed for professional applications in all environments. They meet the highest possible technical standards, and with proper use, they should provide many years of trouble-free operation. High-performance print qualities as well as operation with fanfold paper and cut sheets from front can be chosen.
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  • Page 11: Specifications

    Specifications Printer Specifications Specifications Printer Specifications Printer system Serial impact matrix printer 1800 Hz Printhead with 24 needles 0.25 mm bidirectional printing Print speed and T2155 T2170 T2265 T2280 character matrices matrix 10,0 12 x 10 (High Speed Quality) 12,0 12 x 10 1100 15,0...
  • Page 12 US-Postnet Barcode Royal Mail Customer Barcode Large Character Printing (LCP) * HRI = human readable index Emulations Standard – MTPL (Tally Printer Language) – Epson LQ-2550/LQ-2170 – IBM Proprinter XL24e/IBM XL24e + AGM Optional on request Resolution 60 to 360 dpi horizontal...

  • Page 13: Printer Specifications

    Specifications Printer Specifications Paper feed Feed speed 10"/sec 1/6" (line feed) 35 ms View position 10"/sec Reverse motion Up to max. form length (22 inch), max. 1/6 inch for automatic single sheet feeder Printhead gap Standard Automatic gap adjustment Paper transport T2155/T2265 T2170/T2280 Standard...
  • Page 14 Printer Specifications Specifications Dimensions Width 623 mm (25.52 inches) Height 277 mm (10.9 inches) Depth 430 mm (16.92 inches) Weight 19 kg (38 pounds) Environmental conditions Operation Temperature +10° to +35°C Rel. humidity 16 to 73% Climate IEC 721-3-7, class 7K1 Storage Temperature -5°...

  • Page 15: Interface Specifications

    Specifications Interface Specifications Interface Specifications Parallel interface bidirectional Type of data transmission 8-bit parallel interface (Centronics compatible) IEEE-1284; Nibble mode Transmission rate Max. 30 KHz Signal status Low: 0.0 V to +0.4 V High: +2.4 V to +5.0 V Connection cable Material AWG no.

  • Page 16: Paper Specifications

    Paper Specifications Specifications Paper Specifications Continuous paper tractor 1, Single part forms Weight 60 to 120 g/m Width 3 to 16.5 inches 76 to 420 mm Form length 3 to 22 inches 76 to 559 mm Continuous paper, Multi part forms, tractor 1 (to be tested individually) Number of copies 1 + 6 Weight of original...
  • Page 17 Specifications Paper Specifications Multi part forms (to be tested individually!) Number of copies Standard printer 1 + 6 2T model 1 + 1 Weight of original 50 to 60 g/m Weight of copies 45 to 56 g/m Weight of bottom sheet 50 to 60 g/m Thickness (max.) 0.024 inches...

  • Page 18: Printer Dimensions

    Printer Dimensions Specifications Printer Dimensions...

  • Page 19: Functional Description

    Functional Description General Functional Description General 3.1.1 Printhead The printhead is rated to more than 300.000 standard pages. The printer is economical too: 12.000 standard letters are printed with one ribbon. With our own word-wide patented 24 needle technology the printer also in speed reaches the top region of its class, with its noise level being in the lower range.

  • Page 20: Data Transfer

    General Functional Description 3.1.4 Data Transfer The main difference between the serial and parallel interface is the form in which the data bytes are transfered. The serial interface transfers bits in a row, one after the other. Theoretically you only need three connections for this form of data transfer. In the parallel interface the data transfer of the 8 bits (1 byte) is completed simultaneously through 8 parallel connections.

  • Page 21: Mechanical Functions

    Functional Description Mechanical Functions Mechanical Functions 3.2.1 Head/Platen The worm gear (see principle drawing) determine the basic head distance. You can imagine the worm gear as a mechanical memory. During initialisation (power up) of Clearance the printer the head distance stepper moves the toothed segment on block at the worm gear.
  • Page 22 Mechanical Functions Functional Description Mechanic Rotation Platen Mean point carriage axle Bearing point ca. 1.4 mm Movement of Carriage...

  • Page 23: Shift Friction ➜ Tractor

    Functional Description Mechanical Functions 3.2.2 Shift The function of the tractor and the friction drive is controlled by a stepper motor. By changing from Friction to Tractor drive the wheels are moving as shown in the Friction Tractor schematic below. Gear Function Select Description Explosion view function unit Tractor wheel 1...
  • Page 24 Mechanical Functions Functional Description Principle 1. The sliding sleeve is pushed by turning of the switching gear over the tractor gear on the revolving sleeve 2. The revolving gear is pushed over the guide line of the turret 3. The pressure spring, the slope at the sliding sleeve and the revolving sleeve, the revolving sleeve is turned into next position of the sliding sleeve 4.
  • Page 25 Functional Description Mechanical Functions Position 1 intermediate Drive Switching wheel is turned on level 7mm, Gear wheel sliding sleeve and revolving sleeve are turned Tractor 2 in intermediate position. Tractor wheel 1 and revolving sleeve are not locked in the turret Revolving Sleeve Tractor 1...
  • Page 26 Mechanical Functions Functional Description Position 3 / ASF Gear wheel Drive Switching wheel turned back; tractor wheels, sliding sleeve and revolving sleeve are pushed Tractor 2 back by means of a spring until the revolving sleeve is engaged in the turret. No power transmission through the tractor wheels (idling).
  • Page 27 Functional Description Mechanical Functions Position 5 / Tractor 2 Drive Switching wheel on level 7mm Gear wheel Revolving wheel locked in sliding sleeve Tractor 2 Power transmission Drive - tractor wheel 1 - tractor wheel 2 - gear wheel - tractor 2 Revolving Sleeve Tractor 1...

  • Page 28: Monitoring Light Barrier ,,Path Selection"

    Mechanical Functions Functional Description 3.2.3 Monitoring Light FSS1 FSS2 Description Barrier ,,Path Tractor 1 (front) Selection“ Tractor 2 (optional front) Tractor 3 (Rear) or single (front) Values in Volt 3-10...

  • Page 29: Position Of The Wheels

    Functional Description Mechanical Functions 3.2.4 Position of the To make sure that the printer works without any problems the wheels, curves, dampers and eccenters have to be mounted in the correct positions (marks). Wheels There are several marks on both side walls and the corresponding wheels and dampers.
  • Page 30 Mechanical Functions Functional Description mark right mark mark 3-12...

  • Page 31: Paperways

    Functional Description Mechanical Functions 3.2.5 Paperways Standard Printer 1st Tractor ASF-R 3-13...
  • Page 32 Mechanical Functions Functional Description Cutter Manual Single 3rd Tractor + 2nd Tractor + 1st Tractor 3-14...

  • Page 33: Electronic Functions

    Functional Description Electronic Functions Electronic Functions The control electronic consists of up to 19 different units: – Main Board – Panel – Connection Board – Printhead Sensor/Timing Belt Station – Interlock Sensor – Sensor Paper Position/Front Insertion – Sensor Sheetfeeder/Rear Tractor –...
  • Page 34 Electronic Functions Functional Description T2170 Electronic groups 3-16...
  • Page 35 Functional Description Electronic Functions T2265/T2280 Electronic groups 3-17...

  • Page 36: Main Board

    Electronic Functions Functional Description 3.3.1 Main Board The main board can be deviced into the following parts. – Mains Input/Power Supply – Driver section – Needle drivers – Printhead Thermo Control – Logic part 3.3.1.1 Description of the To switch over from e.g. 120 V to 230 V the user only has to move the power selection bar.

  • Page 37: Driver Section

    Functional Description Electronic Functions How to test the printer’s There is the possibility to run a test procedure without line voltage. To perform this function without Mains run following steps: Input – Disconnect printer from outlet and switch printer off –...
  • Page 38 Electronic Functions Functional Description Relation of the voltage/current needle magnet 3-20...

  • Page 39: Panel

    Functional Description Electronic Functions 3.3.2 Panel The panel consists of 2 Function Keys (Online, Setup) and 4 situation dependent softkeys. Online Trac1 Online Tear Setup It will be plugged in via x6 connection board SCLI TXD0 RXD0 CT50 3-21...

  • Page 40: Bidirectional Centronics Interface

    Electronic Functions Functional Description 3.3.3 Bidirectional Centronics Interface Overview This SIDM printer is equipped with a parallel Centronics interface which is located on the main electronic pcb. The data transfer handshake (with some smaller exceptions) has been implemented according IEEE1284 standard. Up to now (13.12.95) only the Nibble Mode was implemented (Bytemode, ECP-Mode and EEP mode may follow later per request).
  • Page 41 Functional Description Electronic Functions 2.2 Phase 2, Data transmission phase This phase is activated even after phase 1. A string of characters is transferred from the printer to the PC, which immediately describes the printer type, the manufacturer, the device class and some sort of compatibility. Procedure –...

  • Page 42: Interface Board Option/Modular

    Electronic Functions Functional Description 3.3.3.1 Interface Board There are several I/O Boards available as option. They are designed as modules and easily changed within few seconds. Option/Modular It is plugged in at the Main Board X5. Input/Output wired to GND with 1nF. DONEN READYN RTSN...
  • Page 43 Functional Description Electronic Functions General infomation This printer has a bi-directional parallel Centronics type interface (according IEEE1284) which is mounted on the printer’s main board. As an option, the plug-in about external interfaces of other pay be used. E.g. if someone wants to use an (optional) RS232 interfaces (V24) I/O he has to use the combined MT3x0 serial/parallel I/O.

  • Page 44: Shared Interface

    Electronic Functions Functional Description 3.3.3.2 Shared Interface Your printer can be configured in such a way, so that it uses only one interface or both alternatively. If only one interface is used, this is only monitored by the printer. If the printer is configured in such a way that both interfaces are used simultaneously, it alternately accesses the interfaces to see whether there are any incoming data.

  • Page 45: Tty Interface 20 Ma

    Functional Description Electronic Functions 3.3.3.3 TTY Interface 20 mA The interface signals generated in the microprocessor and in the application’s specified IC are connected to the interface optocoupler IC1 (Type SFH 618). This IC switch the TTL-signals on the microprocessor side to the level of the current loop without any galvanical contact.

  • Page 46: Rs422/V11, Ss97

    Electronic Functions Functional Description 3.3.3.4 RS422/V11, SS97 RS422 The interface signals generated in the microprocessor and in the application’s specified IC are connected to the driver IC1. This IC converts the TTL signals on the microprocessor side to the RS422 / V.11 levels on the I/O side and vice versa. On the I/O side the signals are connected to the I/O plug X2 via coils.

  • Page 47: Connection Board

    Functional Description Electronic Functions 3.3.4 Connection Board The Connection Board has the task to interface the main logic to sensors and actuators. Therefore it owns no logic or active elements. More details about this board you will find in chapter 7.5 and 7.11. A fuse for “UN” is built in : 5AT “Slow Blow”.

  • Page 48: Printhead Sensor Board

    Electronic Functions Functional Description 3.3.5 Printhead Sensor This Board is mounted inside the carriage. It contains connectors for fan (X1) and AGA-Sensor connector (X2). X3 and X4 will take the printhead cables. X7 is provided Board for the clock station. Details in chapter 7.25 3.3.6 Interlock Switch This switch is necessary to prevent injuring the operator if the top flap is open.

  • Page 49: Motor Driver

    Functional Description Electronic Functions 3.3.9 Motor Driver These boards are controlling: – Multi Color Option – Sheetfeeder Option (mounted in Gear Block) They are connected to the Connector Board via X12 (Color) and X10 (ASF). Stepper Controller: Connector Bord out Driver board out Color Motor Sheetfeeder Motor +...

  • Page 50: Carriage Motor

    Electronic Functions Functional Description 3.3.10 Carriage Motor This motor is directly connected to the connector board via X15. The DC-Motor is controlled by the main logic (IC7, L6203) and the signals from the timing station. Horizontal Motor 3.3.11 Vertical Motor This motor is controlled by driver circuit L 298 (IC18) on the main board and it is connected to the paper motor via plug X11 on the connector board.

  • Page 51: Function Select Motor

    Functional Description Electronic Functions 3.3.15 Function Select This motor switches from fanfold paper (tractor) to single sheet (friction) and vice versa. Motor It is controlled by IC26 (L 6219) on the main board. The motor is plugged directly in X4 on the connection board. Remark: For testing it’s possible to exchange the –...

  • Page 52: Paper Thickness Sensor (Aga)

    Electronic Functions Functional Description 3.3.16 Paper Thickness Sensor (AGA) 3-34...

  • Page 53: Optional Rear Tractor

    Functional Description Electronic Functions 3.3.17 Optional Rear This connector leads to the external driver board. For standard assembly this connector (X16) is not mounted. Tractor PGNG PGND TRSB 3.3.18 Paper Motion Sensor T = Transmit R = Receive 3.3.19 Function Select This sensor monitors the position of the ,,function select gears“.

  • Page 54: Option Recognition

    Electronic Functions Functional Description 3.3.20 Option Recognition Whether an 2nd Front Tractor, a ASF-Front or no Front option is mounted is monitored by this Sensor. It is connected to X17 of the Connection Board. OPTIONSENS XTSFR GREEN Table Option Recognition 48022 Value Description TSFR...

  • Page 55: Printhead

    Functional Description Electronic Functions 3.3.22 Printhead There are two different printheads available: – NDK9/24 (approx. 1800 Hz max) – NDK11/24 (approx. 2400 Hz max) This modern ballistic printhead is driven by the needle driver section on the main board (FT5763M, signals N1x–N24x). The needle control is performed by the PPU96 (47537).

  • Page 56: Additional Fonts

    Electronic Functions Functional Description 3.3.23 Additional fonts At the Main Board there is a possibility to load additional fonts (up to 8 MB depending on printer type). They are accessable by means of ESC-Sequences and by using the printer’s menu. It makes sense to put different fonts together in one Eprom. The following list includes all the character sets you can select from the control panel or via ESC sequences and specifies the fonts in which they are available.
  • Page 57 Functional Description Electronic Functions High Draft Sans Character set Speed Draft Copy Roman serif Courier OCR-B OCR-A Prestige Script Orator Gothic Souvenir CP737 Greek – – – – – – – – – CP850 Latin 1 CP851 Greek – – –...

  • Page 58: Scalable Fonts

    Electronic Functions Functional Description 3.3.23.2 Scalable fonts Character set Roman Roman T Sans Serif Sans Serif H ISO USA – – – – ISO UK – – – – ISO France – – – – ISO Germany – – – –...
  • Page 59 Functional Description Electronic Functions Character set Roman Roman T Sans Serif Sans Serif H CP857 Turkish – – – – CP858 (IBM with ) CP860 Portugal CP861 Icelandic CP863 French Canada CP864 Arabic – – – – CP864 Arab. Extended –...

  • Page 60: Barcodes

    Electronic Functions Functional Description 3.3.23.3 Barcodes Resident Barcodes Code 2/5 Matrix (default) Code 2/5 Industrial Code 2/5 Interleaved Code 11 Code BCD Matrix Code 39 Codabar Code EAN 8 with clear text line Code EAN 8 without clear text line Code EAN 13 (with HRI) Code EAN 13 (without HRI) Code MSI/modified PLESSEY...

  • Page 61: Theory Of Adjusting Print- Head Temperature T2170 And T2280 Only

    Functional Description Electronic Functions 3.3.24 Theory of The resistance of each coil of the printhead is proportional to its internal temperature. The temperature will change almost linear to the measured coil resistance. The Adjusting Print- resistance is measured continuously. Therefore it is possible to monitor the printhead head Temperature for highest performance but to protect it in case of overheating.

  • Page 62: Loading Firmware (Principle)

    Loading Firmware (principle) Functional Description Loading Firmware In the very first beginning a Firmware is released by development. After that the Alpha test will check the firmware in a Flash controller. Since Eprom controller are (principle) not supported only the Flash version will be checked and released by Alpha test department.

  • Page 63: Testmodes And Troubleshooting

    Testmodes and Troubleshooting Test Functions Testmodes and Troubleshooting The following internal printer tests are available: ASCII tree 8 Inch ASCII tree 13.6 Inch Hex-Dump capability Monitoring function For better understanding it is recommended to read also chapter 3 “Functional Description”. Test Functions In order to test whether your printer is functioning properly, you can choose from a selection of different test functions.

  • Page 64: Ascii Tree

    Test Functions Testmodes and Troubleshooting Note: The printer is equipped with the option of locking the menu, for example to prevent others from accessing it. You can do this using the MenLock parameter from within the menu itself. (The MenLock parameter is described in detail in the menu description table of the Operators Manual).

  • Page 65: Troubleshooting

    Testmodes and Troubleshooting Troubleshooting Troubleshooting Many errors and problems that occur during printer operation have a simple cause and can be easily solved. So if you have a few problems with your printer, you do not need to phone the manufacturer right away. The following chapter will help you to differentiate between real printer defects and simple operating errors.
  • Page 66 Troubleshooting Testmodes and Troubleshooting Error message Cause Removing the error Load error The printer cannot Check: draw in the loaded whether the paper path is blocked by paper. an object. whether the paper is damaged. whether the tractors were properly closed and locked into position.
  • Page 67 Testmodes and Troubleshooting Troubleshooting Error message Cause Removing the error Check if new options are built in previously. Wrong Board Wrong logic board Remove logic board or Assy. Replace it with correct one. Wrong Head Wrong Head Remove head. Replace it with correct mounted head.

  • Page 68: Further Messages In The Lcd Display

    Troubleshooting Testmodes and Troubleshooting 4.2.2 Further Messages The messages in the table below are not error messages, but operating steps to be mentioned. in the LCD Display Message Meaning Head Hot The printhead is hot. The printer reports that the temperature of the printhead is becoming too high and that print speed is being reduced for this reason.

  • Page 69: Printer Malfunctions Without Any Message At The Lcd Display

    Testmodes and Troubleshooting Troubleshooting 4.2.3 Printer Malfunctions This table deals with possible errors not reported in the LCD display. without any Message at the LCD Display Problem Possible causes Printer has been switched Check whether the power cord is properly on but nothing happens.
  • Page 70 Troubleshooting Testmodes and Troubleshooting Problem Possible causes Paper Jam Open upper flap. Switch printer off. Close upper flap. (Fanfold Paper) Remove the jammed paper by tearing it off on the tearing edge and then open the tractors and pull out the paper in your direction (to the front).
  • Page 71 Testmodes and Troubleshooting Troubleshooting Problem Possible causes The printed image is too The printhead distance is too small. Increase dark or smudged printhead distance (AGA: go to plus direction). Check/adjust AGA option. Install ribbon correctly (correct fitting). Check the thickness of the used paper (inhomogeneous?).

  • Page 72: Failure Analysis

    Troubleshooting Testmodes and Troubleshooting 4.2.4 Failure Analysis Are you sure the printer is the problem? Selftest (ASCII Test) ok? Printout from host not ok ! No printout Defective printout Defective interface Wrong or incompatible Printout problem – Missing or – Check interface driver/Wrong emulation defective characters ? –...

  • Page 73: Monitoring Functions

    Testmodes and Troubleshooting Monitoring Functions Monitoring Functions To get the actual values (4 digits) of head/platen clearance printhead and CR motor temperature horizontal carriage position position of AGA-Flag during normal ONLINE condition, a special monitoring function has been implemented. The head/platen clearance will be displayed in a relative range of to 100. It doesn’t matter if AGA option switched on or not.

  • Page 74: Monitoring Functions

    Monitoring Functions Testmodes and Troubleshooting – Control the display. DDDD XAAABCCC Online EEEE LF/FF Setup A head/platen clearance B Do not care C head temperature X if ,,M“ is displayed, CR motor is too hot D horizontal position CR E horizontal position AGA-Flag Examples Head/platen gap = 8 steps 00680...

  • Page 75: Caring, Lubrication And Maintenance

    Testmodes and Troubleshooting Caring, Lubrication and Maintenance Caring, Lubrication The printer needs only very little cleaning maintenance. When cleaning the printer, observe the following points: and Maintenance – Before cleaning, turn off the printer and disconnect the power cable. Never use strong detergents or alcohol-based cleaners.

  • Page 76: Monitoring Of Thermo-Asic And Printhead

    Monitoring of Thermo-ASIC and Printhead Testmodes and Troubleshooting Monitoring of After Power On the Thermo-ASIC will be tested. Is there a ASIC bug the display will show a bitcoded message THS ERROR XXX (XXX = Failure number from 1 trough Thermo-ASIC and 16).

  • Page 77: Display Message "Hardware Alarm

    Testmodes and Troubleshooting Display Message “Hardware Alarm” Display Message To analyse failures much more easier, an extended failure report has been implemented. The messages described below will only occur in “Hardware Alarm” “Hardware Alarm” state. If this message occures the printer must be repaired before switching on again. Please take care about the fact that in “Hardware Alarm”...
  • Page 78 Display Message “Hardware Alarm” Testmodes and Troubleshooting 6. Task Control Codes Task Control Code Meaning / Description Horizontal Task – active Horizontal Task – Motor is accelerating Horizontal Task – Motor Break on Vertical Movement – active Color Motor – active Motor Function Select –...

  • Page 79: Ignore Printhead

    Testmodes and Troubleshooting Ignore Printhead Phenomena Countermeasure No clocks from incremental stripe – check whether the stripe positiones in the barrier – check whether the stripe is damaged or lose – check whether the barrier is plugged in correctly – substitute the sensor (light barrier) Missing clocks from incremental stripe –...

  • Page 80: Printing Without Top Cover

    Printing without Top Cover Testmodes and Troubleshooting Printing without Top Sometimes it is usefull to look into the printer while the printer is working. (Normally this is prevented by means of an interlock sensor.) Cover Caution: Take care when the printer is operating: danger of injury! –...

  • Page 81: Loading Optional Firmware Or Character Generator

    Testmodes and Troubleshooting Loading optional firmware or character generator Loading optional If you download new firmware as described below, all menu settings will be STOP overwritten. For this reason you should print a menu dump in order to be able to firmware or reestablish the previous settings if necessary (see menu description table).
  • Page 82 Loading optional firmware or character generator Testmodes and Troubleshooting DOWNLOAD OK is displayed briefly when the procedure has been completed successfully. The printer then runs through its initialisation routine, after which it is ready for use. It is possible to repeat the download separately, e.g. firmware followed by character generator.

  • Page 83: Instructions For Disassembly And Assembly

    Instructions for Disassembly and Assembly Instructions for Disassembly and Assembly This chapter provides the necessary information about disassembly and assembly of the printer components and parts. Caution: Switch off the printer, wait a few seconds and remove the power cord. Attention: Give special attention on how the printer parts were mounted before.

  • Page 84: Replacing Casing

    Replacing Casing Instructions for Disassembly and Assembly Replacing Casing 5.1.1 Replacing Top Case – First remove noise preventer “A”. – Remove Top Cover “B” and Rear Cover “C”. – Remove the front cover ,,A“. – Remove the bottom cover tractor 1 ,,B“.
  • Page 85 Instructions for Disassembly and Assembly Replacing Casing – Use a screwdriver to unlock the casing aperture as shown in the illustration and remove it. Caution: Be carefull while doing the above mentioned step. You may damage the panel cable. – Disconnect the panel cable by pulling it out of the plug.
  • Page 86 Replacing Casing Instructions for Disassembly and Assembly – Use a screwdriver to unlock the upper casing as shown in the illustration, lift it upward and remove it. Caution: Be carefull about the panel cable. Assembly: For reassembling the Top Case run the procedure backwards. Use a screwdriver to make sure that the snap lock on the rear side engages correctly on both sides.

  • Page 87: Replacing Bottom Case

    Instructions for Disassembly and Assembly Replacing Casing 5.1.2 Replacing Bottom – For first steps see section 5.1.1 – Disconnect Panel Case – Remove optional Interface Board if present (see section 5.3) – Remove Main Electronic “A” (see section 5.3.3) – Release the 4 rubber snaps “B”...
  • Page 88 Printhead Instructions for Disassembly and Assembly Printhead 5.2.1 Removing the – Remove the top cover – Lift upper friction Printhead – Unlock the screws “A” at the printhead – Now lift the printhead carefully.

  • Page 89: Printhead

    Instructions for Disassembly and Assembly Printhead 5.2.2 Installing the – Install the printhead by pressing it carefully downwards. Printhead – Be sure the head connector fits correctly. – Lock the printhead “C”. Caution (T2170/T2280 only): After installing printhead make sure to calibrate the temperature of the head. For further details see chapter 6 “Adjustments”.

  • Page 90: Replacing Electronic Parts

    Replacing Electronic Parts Instructions for Disassembly and Assembly Replacing Electronic Parts 5.3.1 Replacing – Push lever “A” in right direction (view from the rear) – Take the Interface cover and pull it in left direction “B” Optional Interface Attention: Do not buckle the spring inside the board space of the bottom case when you assemble the interface board again.

  • Page 91: Replacing Main Board

    Instructions for Disassembly and Assembly Replacing Electronic Parts 5.3.2 Replacing Main – Disconnect Mains Voltage. – Run steps 5.3.1 and 5.3.2. Board – Remove Top Case (see section 5.1.1). – Turn the lock “A” on the back of the printer indicated by the arrow. –...

  • Page 92: Replacing The Aga Assy

    Replacing Electronic Parts Instructions for Disassembly and Assembly 5.3.4 Replacing the – Unplug AGA Cable “A” AGA * Assy – Unplug AGA unit “B” by prying the hooks “C” outwards. Attention When installing AGA you must run an adjustment procedure (see chapter 6, “Adjustments”) 5.3.5 Replacing Carriage...
  • Page 93 Instructions for Disassembly and Assembly Replacing Electronic Parts – Push Cable holder “F” into the left direction. – Release Cable holder to upper direction. – Remove Cable Cover “A” by pulling downwards. – Release the flat cable out of the given Cable guide “B” (front) and cable holder “C”...

  • Page 94: Replacing Motor Driver (Color Option)

    Replacing Electronic Parts Instructions for Disassembly and Assembly 5.3.6 Replacing Motor – Remove Top Case (section 5.1.1) – Unplug the two cables “A” Driver (Color – Release the Board by pressing the snap in clamps up - and downwards “B” Option) 5.3.7 Replacing...

  • Page 95: Replacing Motors

    Instructions for Disassembly and Assembly Replacing Motors Replacing Motors 5.4.1 Replacing Carriage – Remove Top and Bottom Case as seen in section 5.1 – Release the tension of the horizontal belt by turning the tightener in upward (DC) Motor direction “A” –...

  • Page 96: Replacing Sensor Parts

    Replacing Sensor Parts Instructions for Disassembly and Assembly Replacing Sensor Parts 5.5.1 Replacing Double – Remove upper part of Casing (section 5.1) – Remove upper friction (section 5.9) Sensor: Front – Remove carriage system (section 5.8) Insertion / Paper – Remove Transverse Paper Guide (section 5.6) Position and Paper –...

  • Page 97: Replacing Sheetfeeder Sensor

    Instructions for Disassembly and Assembly Replacing Sensor Parts 5.5.2 Replacing – Remove Optional Interface (section 5.3.1). – Remove Main Board (section 5.3.2). Sheetfeeder – Remove Housing (section 5.1). Sensor – Remove Sensor “A” at the bottom side of the printer’s chassis. 5-15...

  • Page 98: Replacing Interlock Sensor

    Replacing Sensor Parts Instructions for Disassembly and Assembly 5.5.3 Replacing Interlock – Remove Housing (section 5.1) – Remove Main Board (section 5.3.3) Sensor – Unplug X8 from Connector Board – Unplug the two hall sensors “A” by prying the catches 5-16...

  • Page 99: Replace Transverse Paper Guide

    Instructions for Disassembly and Assembly Replace Transverse Paper Guide Replace – Remove the housing (section 5.1) – Remove upper Friction assy (section 5.9) Transverse – Remove carriage system (section 5.8) Paper Guide – Remove Platen (section 5.16) – Pry the two hooks (on both side walls) to inner direction “A” and move the whole transverse paper guide “B”...

  • Page 100: Ribbon Drive

    Ribbon Drive Instructions for Disassembly and Assembly Ribbon Drive 5.7.1 Replacing Ribbon – Remove the upper part of casing (section 5.1.9) – Remove the color ribbon if installed Drive – Remove the lid “A” – Remove the circlip above the toothed wheel in the middle “B” –...

  • Page 101: Installing Ribbon Drive Set

    Instructions for Disassembly and Assembly Ribbon Drive 5.7.2 Installing Ribbon – Remove old Ribbon Drive. – Put the washer “A” on the axle and the two other washers “B” and “C” on the Drive Set toothed wheel “D”. – Lubricate the shown positions. –...

  • Page 102: Remove Carriage System

    Remove Carriage System Instructions for Disassembly and Assembly Remove – Remove the casing (section 5.1) – Remove Upper Friction Drive (section 5.9) Carriage System – Release the Belt thightener on the left side “A” / Toothed Belt – Unlock Carriage Motor. Place it on a safe position not to damage the cables. –...

  • Page 103: Replacing Upper Friction Drive

    Instructions for Disassembly and Assembly Replacing Upper Friction Drive Replacing Upper – Remove Upper part of Casing (Section 5.1.1) – Unlock the Friction by moving the colored lever “A” to the left and lift the friction Friction Drive upwards. (Shutter) –...

  • Page 104: Replacing The Tractor Assy

    Replacing the Tractor Assy Instructions for Disassembly and Assembly 5.10 Replacing the – Remove Casing (section 5.1) – Remove 2nd Tractor Drive “A” Tractor Assy – Remove Support “B” by pressing the two notches ,,B1" – Spread Part “C” of the side wall outwards and pry the catch “D”. Simultaneously pull the Tractor ASSY carefully outwards.

  • Page 105: Replacing Lower Friction Drive

    Instructions for Disassembly and Assembly Replacing Lower Friction Drive 5.11 Replacing Lower – Remove the casing (section 5.1) – Remove Upper Friction Drive (section 5.9) Friction Drive – Remove Carriage System (section 5.8) – Remove Transverse Paper Guide (section 5.6) –...

  • Page 106: Remove Incremental Stripe

    Remove Incremental Stripe Instructions for Disassembly and Assembly 5.12 Remove Attention: Incremental First of all remove the protection foil (blue transparent color) from both sides of the Stripe Incremental Stripe. – Open Top Cover – Open Front Cover – Remove Color Ribbon if neccessary –...

  • Page 107: Replacing Side Walls

    Instructions for Disassembly and Assembly Replacing Side Walls 5.13 Replacing Side – Remove all parts as described in sections 5.1 to 5.13 – Unlock the screws Walls – Unlock hook “A” – Press hook “B” – Press hook “C” – Remove Side Wall 5-25...

  • Page 108: Mounting Drive Wheel

    Mounting Drive Wheel Instructions for Disassembly and Assembly 5.14 Mounting – Remove Housing as described in section 5.1 – Release circlip “A” Drive Wheel – Move Drive Wheel “B” outwards 5-26...

  • Page 109: Remove Platen

    Instructions for Disassembly and Assembly Remove Platen 5.15 Remove Platen – Remove casing (section 5.1) – Remove upper friction assy (section 5.9) – Remove carriage system (section 5.8) – Release clip “A” by means of a screwdriver – Move platen to the front as shown in the picture “B” –...
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  • Page 111: Chapter 6 Adjustments

    Adjustments Mechanical Adjustments Adjustments Depending on the actual state of the printer, you have to carry out the following adjustments: Mechanical Adjustments Gap Printhead/Platen Parallelism between Printhead and Platen Tension of the Horizontal Drive Toothed Belt ➜ must be carried out if replacing Carriage System or Toothed Belt Setting the physical Top of Form Electrical Adjustments Interface Jumper Settings...

  • Page 112: Adjustment Of Head / Platen Gap

    Mechanical Adjustments Adjustments – Loose the belt by turning the eccentric pulley in upward direction. Tension the belt by turning the pulley downwards. Caution: Do not bend the cables “A” while turning the eccentric pulley. – The point of measure is within the range of 150 mm to 200 mm from the left side wall.
  • Page 113 Adjustments Mechanical Adjustments – Remove the transparent Paper Guide from carriage. – Adjust a clearance printhead (D)/Platen (E) of = 1.4 mm by means of a feeler gauge. Use your hand to move the Toothed Segment (C). – Adjust worm gear (A) by moving Gear on block at the Toothed Segment (B). –...

  • Page 114: Adjusting Parallelism Printhead/Platen

    Mechanical Adjustments Adjustments 6.1.3 Adjusting Parallelism You must adjust parallism of printhead and platen if the printout is not satisfactory (one side of the printed matter is smudged or too light) or in case of Printhead/Platen changing/replacing the horizontal system (carriage etc.) Necessary tool: Feeder gauge 0.05 -1.5 mm –...
  • Page 115 Adjustments Mechanical Adjustments...

  • Page 116: Electrical Adjustments

    Electrical Adjustments Adjustments Electrical Adjustments 6.2.1 Interface Jumper Settings 6.2.1.1 Shared Interface Serial Interface (Option) (046 752) open closed S1 – 3 – Ready on Pin 19 * S1 – 4 – * Ready on Pin 25 S1 – 5 –...
  • Page 117 Adjustments Electrical Adjustments...

  • Page 118: Tty-Interface 20 Ma Current Loop (Option) (046 755)

    Electrical Adjustments Adjustments 6.2.1.2 TTY-Interface 20 mA Current Loop (Option) (046 755) Jumper OPEN CLOSE Connector Female X2 Standard PASSIVE +TXLOOP –TXLOOP via switch TX ACTIVE +TXLOOP –TXLOOP via switch TX to GNDLI Jumper OPEN CLOSE Connector Female X2 PASSIVE +RXLOOP via switch RX –RXLOOP ACTIVE...

  • Page 119: Interface Rs422 (047 144) Ss 97 (047 145) (Option)

    Adjustments Electrical Adjustments 6.2.1.3 Interface RS422 (047 144) SS 97 (047 145) (Option) open closed Function * B1 Chassis/GND via R11//C1 and L5 on Logic/GND B1/B8 Chassis/GND via L5 on Logic/GND * B2 X2/Pin 1 potential-free Chassis/GND on X2/Pin 1 TXD to Interface TXD on B TXD/RDY TXD on A TXD/RDY...

  • Page 120: Main Controller

    Electrical Adjustments Adjustments 6.2.1.4 Main Controller Jumpers R250 R241 R247 R253 R252 C174 C162 R134 Jumper settings Jumper Function closed open DTR → on pin 4 RDY → on pin 4 B19/B23 B18/B20/B22 RDY → on pin 4 B20/B23 B18/B19/B22 TXD →...

  • Page 121: Firmware

    Adjustments Electrical Adjustments 6.2.1.5 Firmware Spare Name T2155 T2170 T2265 T2280 Class. depot Qty. Firmware Standard 048 042 048 042 048 431 048 431 — — Korea 048 063 048 513 — — China Mainland 048 061 048 061 048 512 048 512 —...

  • Page 122: Soft Adjustments

    Soft Adjustments Adjustments Soft Adjustments 6.3.1 Setting of Head Necessary tools: Temperature Thermometer (Reference value) (T2170/T2280 only) Caution: Make sure the printhead has room temperature. – Make sure the printhead has room temperature – Keep Top Cover Closed – Press keys ONLINE and SETUP simulaneously while Power On until TESTMODE is displayed shortly –...

  • Page 123: Adjustment Of Aga

    Adjustments Soft Adjustments 6.3.2 Adjustment of AGA There is no special adjustment procedure necessary. The printer has to be powered on once without paper. This has to be performed after replacing of the carriage system and after substituting of the AGA itself. Also after replacing of the main logic the printer has to be switched on once without paper loaded.
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  • Page 125: Chapter 7 Spare Parts And Schematics

    6. Recommended location where the parts ought to be available: depot c - central repair facility - (includes t and s) depot t - Tally Field Service - (includes s) depot s - Authorised Service / Dealer When ordering parts it is essential to specify a part number and designation.

  • Page 126: Housing

    Housing Spare Parts and Schematics Housing...
  • Page 127 Spare Parts and Schematics Housing Spare Item Name T2155 T2170 T2265 T2280 Class. depot Qty. Remark Front Flap Assy 061 293 061 293 061 293 061 293 Front Flap Assy (US version) 061 091 061 091 061 091 061 091 Panel Assy 060 014 060 009...

  • Page 128: Basic Printer

    Basic Printer Spare Parts and Schematics Basic Printer...
  • Page 129 Spare Parts and Schematics Basic Printer Basic Printer...
  • Page 130 Basic Printer Spare Parts and Schematics Basic Printer...
  • Page 131 Spare Parts and Schematics Basic Printer Spare Item Name T2155 T2170 T2265 T2280 Class. depot Qty. Remark Electronic Parts Main Board Complete Standard Spare Assy 048 232 048 240 048 576 048 502 Connection PCB 448 006 448 006 448 006 448 006 Carriage Adapter 447 575...
  • Page 132 Basic Printer Spare Parts and Schematics Spare Item Name T2155 T2170 T2265 T2280 Class. depot Qty. Remark Mechanical Parts II Leaf Spring Indicator Axle 054 974 054 974 054 974 054 974 Belt Tightener 060 740 060 740 060 740 060 740 Lever, Parallelity 053 213...
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  • Page 134: Standard Tractor Assy

    Standard Tractor Assy Spare Parts and Schematics Standard Tractor Assy 7-10...
  • Page 135 Spare Parts and Schematics Standard Tractor Assy Spare Item Name T2155 T2170 T2265 T2280 Class. depot Qty. Remark Standard Tractor Parts Tractor Assy Complete 460 037 460 037 460 037 460 037 Tractor LE/RI Complete 061 064 061 064 061 064 061 064 132 Sensor Option Recognition 061 523...

  • Page 136: Aga

    Spare Parts and Schematics Spare Item Name Part No Class depot Qty. AGA Assy 048 030 AGA Flag 054 616 Indicator Axle 054 765 AGA Sensor Holder 054 614 “/”: no item number available. Please see details in according chapters; “na”: no spare part Connection Board/Cables 7-12...

  • Page 137: Spare Parts And Schematics

    Spare Parts and Schematics Connection Board/Cables A1 / LP 48005 Spare Item Name T2155 T2170 T2265 T2280 Class. depot Qty. Remark Connection Board 448 006 448 006 448 006 448 006 Carriage Adapter I 047 575 047 575 047 575 047 575 Carriage Adapter II 047 575...
  • Page 138 Connection Board/Cables Spare Parts and Schematics “/”: no item number available. Please see details in according chapters; “na”: no spare part Part ID-No Class. Power Switch Assy 047 526 Part ID-No Class. Cable Power Supply 047 522 7-14...

  • Page 139: Electronic Parts And Sensors

    Spare Parts and Schematics Electronic Parts and Sensors Electronic Parts and Sensors 7.6.1 Mainboard Complete Standard Spare Assy Spare Item Name T2155 T2170 T2265 T2280 Class. depot Qty. Remark Main Board Complete Standard Spare Assy 048 232 048 240 048 576 048 502 7-15...

  • Page 140: Carriage Adapter Assy

    Electronic Parts and Sensors Spare Parts and Schematics 7.6.2 Carriage Adapter Assy B-Seite Darstellung ohne A2/A3/A4 Kabelführung A4 L-Seite (A1) B-Seite (ohne Bestückung) Kabel B-Seite A3 Kabel L-Seite A2 Spare Item Name T2155 T2170 T2265 T2280 Class. depot Qty. Remark Carriage Adapter 447 575 447 575...

  • Page 141: Sensor Papermotion/End

    Spare Parts and Schematics Electronic Parts and Sensors 7.6.3 Sensor Papermotion/End LP. 48023 LP.48026 PMS (PT6) AFI1 PSE2 (PT7) PSE1 (PT3) Paper End 615 mm Spare Item Name T2155 T2170 T2265 T2280 Class. depot Qty. Remark Sensor Papermotion/end 061 312 061 312 061 312 061 312...

  • Page 142: Sensor Funciton Selection

    Electronic Parts and Sensors Spare Parts and Schematics 7.6.6 Sensor Funciton Selection LP. 47684 FSS2 FSS1 250 mm Spare Item Name T2155 T2170 T2265 T2280 Class. depot Qty. Remark Sensor Function Selection 061 523 061 523 061 523 061 523 7.6.7 AGA Sensor Spare...

  • Page 143: Panel

    Spare Parts and Schematics Panel Panel Spare Item Name T2155 T2170 T2265 T2280 Class. depot Qty. Remark Panel complete 060 014 060 009 061 618 061 619 Switch Unit 070 109 070 109 070 109 070 109 Panel Logic Clamp 054 589 054 589 054 589...

  • Page 144: Pms + Double Sensor

    PMS + Double Sensor Spare Parts and Schematics PMS + Double Sensor PMS mechanic 7-20...

  • Page 145: Sensor Sheet Feeder And Rear Tractor

    Spare Parts and Schematics Sensor Sheet Feeder and Rear Tractor Sensor Sheet Feeder and Rear Tractor GP2S07C 7-21...

  • Page 146: Option Recogition

    Option Recogition Spare Parts and Schematics 7.10 Option Recogition 7-22...

  • Page 147: Sens Function Select

    Spare Parts and Schematics Sens Function Select 7.11 Sens Function Select 7-23...

  • Page 148: Afi Automatic Front Insertion

    AFI Automatic Front Insertion Spare Parts and Schematics 7.12 AFI Automatic Front Insertion 7-24...

  • Page 149: Modular Interfaces

    Spare Parts and Schematics Modular Interfaces 7.13 Modular Interfaces 7.13.1 Shared Interface Cx/RS232 (Option) Part. No.: 046 752 7-25...
  • Page 150 Modular Interfaces Spare Parts and Schematics 7-26...

  • Page 151: Current Loop Interface 20 Ma (Option 046 755)

    Spare Parts and Schematics Modular Interfaces 7.13.2 Current Loop Interface 20 mA (Option 046 755) 7-27...

  • Page 152: Serial Interface

    Serial Interface Spare Parts and Schematics 7.14 Serial Interface RS422/V11 Interface (Option) Part No.: 047 144 SS97 Interface (Option) Part No.: 047 145 7-28...

  • Page 153: Sheet Feeder Mechanic

    Specifications Sheet Feeder Mechanic Sheet Feeder Mechanic This chapter provides the necessary information on disassembly of the different sheet feeder components and elements. Note: STOP ASF will not fit on T2170-2T and T2280-2T. Specifications Dimensions hight of printer with sheet feeder installed: 350 mm Weight Autom.
  • Page 154 Sheet Feeder Mechanic Specifications Paper Specifications Single sheet Paper weight: 60 - 90 g/m (For sheets with the paper weight beyond this range a functional test should be performed) Paper width: 100 - 369 mm (format selection range) Paper length: 100 - 356 mm Multilayer forms Paper weight:...

  • Page 155: Assembly/Disassembly

    Assembly/ Disassembly Sheet Feeder Mechanic Assembly/ Disassembly 8.2.1 Sheetfeeder The Sheetfeeder is easily disassembled by unhooking the four snaplocks as shown in the picture “A”. 8.2.2 Mounting Gear Block – Guide the Gear Block carefully in direction to the left side wall till the electrical contact is automatically performed.

  • Page 156: Spare Parts And Schematics

    Sheet Feeder Mechanic Spare Parts and Schematics Spare Parts and Schematics...
  • Page 157 Spare Parts and Schematics Sheet Feeder Mechanic Spare Item Name T2155 T2170 T2265 T2280 Class. depot Qty. Remark File Support 053 492 053 492 053 492 053 492 Toothed Wheel Z35 053 489 053 489 053 489 053 489 Cover Left 053 491 053 491 053 491...

  • Page 158: Asf/Sheetfeeder, Gear Block

    Sheet Feeder Mechanic ASF/Sheetfeeder, Gear Block ASF/Sheetfeeder, Gear Block (3x) (2x) (2x)
  • Page 159 ASF/Sheetfeeder, Gear Block Sheet Feeder Mechanic Spare Item Name T2155 T2170 T2265 T2280 Class. depot Qty. Remark ASF Gear block Assy 054 484 054 484 054 484 054 484 Gear Cover Motor ASF Logic Motor Control Gear Housing Toothed Wheel Z33 Toothed Wheel Z33 Washer A3 DIN 137 Screw EJOT-PT-kA30x6-1442...
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  • Page 161: Face Down (Option)

    Specification Face Down (Option) Face Down (Option) Specification Please see section 8.1 Functional Description The face down option is an additional module which can be used in connection with the automatic sheet feeder as well as with the manual paper insertion at the front of the printer.

  • Page 162: Spare Parts

    Face Down (Option) Spare Parts Spare Parts Spare Item Name T2155 T2170 T2265 T2280 Class. depot Qty. Remark Face Down Assy 054 807 054 807 054 807 054 807 Carrier Plate Assy Paper Guide Bearing Left Pressure Foil Axle Shaft Bearing Right Toothed Wheel Z25 Toothed Wheel Z22...

  • Page 163: Rear Tractor (Option, 2T Model)

    Specifications Rear Tractor (Option, 2T Model) Rear Tractor (Option, 2T Model) (not field montable) Paper feed for fanfold paper is either – from the front via the tractor 1 or – from the rear via the tractor 3 – optional feed from tractor 2 (front) Paper feed for single sheets is from the front via manual single sheet feed.

  • Page 164: Tractor Complete

    Rear Tractor (Option, 2T Model) Tractor Complete 10.2 Tractor Complete 10-2...
  • Page 165 Tractor Complete Rear Tractor (Option, 2T Model) Spare Item Name T2155 T2170 T2265 T2280 Class. depot Qty. Remark Drive Wheel in 453 986 Side Plate in 453 986 Tractor Set Assy in 453 986 Paper Guide 1 in 453 986 Paper Guide 1 Axle, Round in 453 986...
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  • Page 167: Cutting Device (Option)

    Specifications Cutting Device (Option) Cutting Device (Option) Safety notes: – If you have any short pieces of paper remaining in the device, turn off the printer first. – Do not stick unsuitable materials or tools – such as screw drivers etc. – into the device openings as this may damage the mechanical system.
  • Page 168 Cutting Device (Option) Specifications 11-2...

  • Page 169: Spare Parts And Schematics

    Spare Parts and Schematics Cutting Device (Option) 11.2 Spare Parts and Schematics 11.2.1 Mechanical Components Spare Item Name T2155 T2170 T2265 T2280 Class. depot Qty. Remark Connection Cable 395 076 395 076 395 076 395 076 Controller PCB 395 077 395 077 395 077 395 077...
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  • Page 171: 2Nd- (Front-) Tractor (Option)

    2nd- (Front-) Tractor (option) 2nd- (Front-) Tractor (option) 12-1...
  • Page 172 2nd- (Front-) Tractor (option) Spare Item Name T2155 T2170 T2265 T2280 Class. depot Qty. Remark 2nd Supplemental Tractor Assy 061 218 061 218 061 218 061 218 Tractor LE/RI Complete 061 064 061 064 061 064 061 064 Bearing Toothed Wheel Z=50 M=0.7 Side Panel Tractor 2 Right Side Panel Tractor 2 Left Axle Tractor 2 Square...
  • Page 173 Color Option Color Option 13-1...

  • Page 174: Color Option

    Color Option Spare Item Name T2155 T2170 T2265 T2280 Class. depot Qty. Remark Color Parts Standard Color Motor Controller 046 760 ColorMotor Cable 046 809 Motor Color 053 510 Switch Shaft 053 315 Bearing 053 314 6/7/8 Ribbon Carrier + 2x Springs 054 471 Curve (Inner) 053 321...

  • Page 175: Printer Stand

    Printer Stand Printer Stand For mounting / dismounting see Installation Sheet which comes with the Pedestal 14-1...
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  • Page 177 “All rights reserved. Translations, reprinting or copying by any means of this manual complete or in part or in any different form requires our explicit approval. The manufacturer reserves the right to make changes to this manual without notice. All care has been taken to ensure accuracy of information contained in this manual. However, we cannot accept responsibility for any errors or damages resulting from errors or inaccuracies of information herein.”...
  • Page 178 Phone:+7 095 956 56 40 Fax: +1 905 8904567 Fax: +7 095 956 55 41 SINGAPORE http://www.Tally.com http://www.Tally.ru Tally AMT Printers Pte. Ltd 63 Hillview Avenue #08-22, Lam Soon Industrial Building Singapore 669569 Phone:+65 760 8833 Fax: +65 760 1066 http://www.Tally.com.sg ©...

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