Assembling Your Bowflex Ultimate; Lower Main Frame Assembly; Adjustable Pulley System - Bowflex Ultimate Assembly Manual

Step 1: LOWER MAIN FRAME ASSEMBLY
Locate the following for this step:
• Lower lat tower (Item #1)
• Left main frame (Item #2)
• Right main frame (Item #3)
• Two (2) 3/8X3" bolts (Item #51)
• Four (4) 3/8" washers (Item #54)
• Two (2) 3/8" nylon lock nuts (Item #57)
Place the left main frame (Item #2) into the
saddle bracket of the lower lat tower (Item #1)
as shown in Figure A.
Insert a 3/8"X3" bolt (Item #51) with a
washer on it through the appropriate holes,
place a 3/8" washer (Item #54) and then a 3/8"
nylon lock nut (Item #57) on the bolt, hand
tighten at this time.
Place the mating right hand side of the main
frame (Item #3) next to the left side of the
frame in the lower lat tower saddle bracket
(Item #1) and repeat step above.
Note: Hand tighten all bolts at this stage.
Step 2: ADJUSTABLE PULLEY SYSTEM
(Item #7, twist tied to Adjustable Pulley System)
(Item #46)
(Item #54)
Remove twist ties from bolt spacers and slide Adjustable
Pulley System (Item #6) into main frame uprights as shown
in Figure B.
Note: The side with two large holes faces away from the machine.
Insert both 3/8"X2-1/2" bolts (Item #49) with 3/8" washers
(Item #54) into chest slide spacers and hand tighten into the back
of lower lat tower (Item #1) (NOTE: DO NOT OVERTIGHTEN)
Note: Inserting the top bolt first will help you align the parts.
Hand tighten the 3/8"X3/4" bolts (Item #46) with 3/8" washers
(Item #54) into the uprights of the main frame (Items #2&3).
Make sure all the holes are properly aligned and screw the two
spring-loaded locking knob assemblies (Item #8) into the back side
of the Adjustable Pulley System as shown in figure B. Tighten the locking
knobs to the Adjustable Pulley System with an adjustable wrench.
Note: Do not unwrap the two pulley assemblies that are attached
to the Adjustable Pulley System at this time.
Securely tighten all bolts that have been placed on the unit up to this stage.

Assembling Your BOWFLEX Ultimate

51
(Item #6)
(Item #49)
(Item #8)
2
1
54
Figure A
Components for this step
are in Box 2 & Box 4
8
7
54
49
54
46
Figure B
3
57
54
Unit appears like
this following this
assembly step
Unit appears like this
following this assembly step
Components
for this step
are in Box 4
7
1
6