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4" X 36" BELT & 6" DISC
COMBO SANDER
MODEL G0547
INSTRUCTION MANUAL
COPYRIGHT © NOVEMBER, 2003 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
ONLINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE
CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE MACHINE, THIS
MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES.
PREVIOUS VERSIONS ARE NOT AVAILABLE ONLINE.
#5120 PRINTED IN CHINA
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Related Manuals for Grizzly G0547
Summary of Contents for Grizzly G0547
- Page 1 COPYRIGHT © NOVEMBER, 2003 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. ONLINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED.
- Page 2 WARNING Some dust created by power sanding, sawing, grinding, drilling, and other construction activi- ties contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. •...
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Page 3: Table Of Contents
SECTION 1: SAFETY ...2 Safety Instructions for Power Tools ...2 Additional Safety Instructions for the G0547 Combo Sander...4 SECTION 2: INTRODUCTION ...5 SECTION 3: CIRCUIT REQUIREMENTS ...6 110 Volt...6 Grounding ...7 Extension Cords ...7 SECTION 4: MACHINE FEATURES...8 SECTION 5: SET UP ...9 Unpacking ...9... -
Page 4: Section 1: Safety
G0547 Combo Sander VISITORS... - Page 5 14. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubri- cating and changing accessories. G0547 Combo Sander 15. USE RECOMMENDED ACCESSORIES. 16. REDUCE THE RISK OF UNINTENTION- 17. CHECK DAMAGED PARTS. Before fur-...
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Page 6: Additional Safety Instructions For The G0547 Combo Sander
Additional Safety Instructions for the G0547 Combo Sander • READ THIS MANUAL. This manual con- tains proper operating instructions for this machine. • DO NOT jam the workpiece against the sanding surfaces. Firmly grasp the work- piece in both hands and ease it against the belt/disc using light pressure. -
Page 7: Section 2: Introduction
We are proud to offer the Model G0547 4" x 36" Belt & 6" Disc Combo Sander. This machine is part of a growing Grizzly family of fine woodwork- ing machinery. When used according to the... -
Page 8: Section 3: Circuit Requirements
110V and will draw the following load: Motor Load...5 Amps Plug Type The Model G0547 is supplied with a NEMA 5-15 plug. DO NOT modify the plug or power cord in any way. See Figure 1 for a NEMA 5-15 plug and grounded outlet. -
Page 9: Grounding
NOTICE The wire on the power cord with green or green and yellow striped insulation is the grounding conductor. G0547 Combo Sander Extension Cords 110V Operation If you find it necessary to use an extension cord at 110V: •... -
Page 10: Section 4: Machine Features
SECTION 4: MACHINE FEATURES An important part of safety is knowing your machine and its components. Take the time to familiarize yourself with the features of your new Model G0547 Combo Sander. They will be frequently mentioned throughout the instructions in this manual. -
Page 11: Section 5: Set Up
Parts Inventory DESCRIPTION A. Sander Unit (Not Shown) ... .1 B. Disc Sanding Table ....1 C. -
Page 12: Hardware Recognition Chart
Hardware Recognition Chart -10- G0547 Combo Sander... -
Page 13: Site Considerations
Site Considerations Weight Load The Model G0547 Combo Sander is a small weight load with a small footprint. Most tables and workbenches should be sufficient to carry the weight of the machine. Reinforce the table or workbench if you question its ability to support the added weight. -
Page 14: Beginning Assembly
⁄ " (or longer) lag bolts with washers through the holes in the base and into the workbench. Mount the base of the sander to the center of a piece of ⁄ " plywood that is at least 18"W x 24"D. -
Page 15: Installing Disc Table
Index Pin Figure 6. Inserting the index pin into the base. G0547 Combo Sander Squaring Table When the table tilt is set to 0˚, the table should be adjusted perpendicular to the sanding disc face. -
Page 16: Attaching Sandpaper
Attaching Sandpaper The Model G0547 Combo Sander accepts 6" diameter cloth or paper-backed pressure sensi- tive adhesive (PSA) sanding discs. These are available in a variety of grits. See the current Grizzly catalog for prices and ordering informa- tion. The PSA sanding disc sticks directly to the sur- face of the aluminum disc and can be replaced without removing either the table or the dust port. -
Page 17: Aligning Table
Repeat steps 1-4 if the sandpaper touches the table at any point in the rotation. G0547 Combo Sander Adjusting Miter The miter gauge needs to be adjusted perpendic- ular to the face of the wheel when it is mounted in the table slot. -
Page 18: Adjusting Belt Angle
Slide the belt onto the drive drums as shown in Figure 13 and release the belt tensioning lever. Note—make sure that the arrow on the inside of the sanding belt points the same direction as the belt rotation arrow on the machine. Belt G0547 Combo Sander... -
Page 19: Adjusting Sanding Belt Tracking
The dust collection for the sanding disc and the belt are fed into the same port that is located on the end of the sander as shown in Figure 15. Figure 15. Hose connected to dust port. To connect your machine to a dust collection... -
Page 20: Section 6: Operations
American National Standards Institute (ANSI). -18- The Model G0547 Combo Sander is equipped with a paddle-type power switch with a safety key. Make sure the power switch is in the OFF position before connecting the sander to the power source. -
Page 21: Disc Sanding
Figure 18. Figure 18. Disc sanding with a miter gauge. Never use the Model G0547 for applica- tions other than those for which it was made. DO NOT overload the machine or use excess force when sanding. -
Page 22: Angle Sanding
Place the index pin of the disc sanding table in the upper hole in the sanding belt table. Rotate the sanding table perpendicular to the sanding belt and screw in the knob as shown in Figure 20. Figure 20. Installing the table for belt sanding. G0547 Combo Sander... -
Page 23: Horizontal Sanding
Horizontal sanding allows you to sand the flat surface of a board. To perform horizontal sanding operations: Turn the power ON and allow the sander to reach full speed. Place the workpiece against the surface of the sanding belt. Hold the workpiece firmly with both hands but keep fingers away from the sanding surface as shown in Figure 21. -
Page 24: Section 7: Maintenance
• Turn off power switch and remove the switch key. Weekly • Wipe a lubricant such as SLIPIT the table. Long-Term Storage • Keep unpainted surfaces rust free with products such as Boeshield G0547 Combo Sander ® onto ® T-9. -
Page 25: Replacing Drive Belt
Figure 24 and pull up to tighten the drive belt. Figure 24. Tensioning the drive belt. G0547 Combo Sander Tighten the drive belt housing screws while keeping tension on the drive belt. Test the belt tension by squeezing the belt between your fingers. -
Page 26: Section 8: Reference Info
(570) 546-9663. Trained service technicians will be glad to help you. If you have any comments regarding this manual, please write to Grizzly at the address below: Grizzly Industrial, Inc. Technical Documentation P.O. Box 2069... -
Page 27: Machine Data Sheet
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 GRIZZLY MODEL G0547 4" X 36" BELT 6" DISC COMBO SANDER Design Type... Bench Model Overall Dimensions and Specifications: Height (Belt Horizontal) ...10 Height (Belt Vertical) ...23 Width...14... -
Page 28: Parts Breakdown
Parts Breakdown -26- G0547 Combo Sander... -
Page 29: Parts List
P0547033 DISC SHROUD P0547034 DUST COLLECTOR P0547035 DISC TABLE P0547036 TABLE SUPPORT P0547037 ANGLE MEASUREMENT LABEL P0547038 CORD WITH PLUG G0547 Combo Sander PART # DESCRIPTION P0547039 MOTOR P0547040 WIRE HANGER PN01M HEX NUT M6-1 P0547042 BASE P0547043 DRIVE BELT 140XL037 PFH07M FLAT HD SCR M5-.8 X 10... -
Page 30: Troubleshooting Guide
2. Make sure tension lever is in tensioning position. Follow belt ten- sioning instructions in this manual. 3. Replace spring. 4. Adjust idler roller. 5. Replace sanding belt/disc. 1. Use back stop to support workpiece. 1. Sand on the down spinning side of the disc. G0547 Combo Sander... -
Page 31: Maintenance Notes
Maintenance Notes Service Performed Date Approximate Hours Of Use G0547 Combo Sander -29-... -
Page 32: Warranty And Returns
Warranty & Returns Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. - Page 33 Do you think your purchase represents good value? ___Yes Would you recommend Grizzly Industrial to a friend? ___Yes Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than three times. ___Yes Comments:_________________________________________________...
- Page 34 FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 TAPE ALONG EDGES--PLEASE DO NOT STAPLE Place Stamp Here...
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