Grizzly G0563 Instruction Manual
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Grizzly G0563 Instruction Manual

Oscillating edge sanders
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Download this manual See also: Owner's Manual
Oscillating Edge Sanders
MODEL G0563/G0564
InStructIOn ManuaL
(For models manufactured since 10/11)
247570
Copyright © July, 2004 By grizzly industrial, inC., rEVisEd noVEMBEr, 2011 (ts)
WarnInG: nO pOrtIOn Of thIS ManuaL May bE rEprODucED In any ShapE
Or fOrM WIthOut thE WrIttEn apprOvaL Of GrIzzLy InDuStrIaL, Inc.
#Ca6304 printEd in taiwan

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Summary of Contents for Grizzly G0563

  • Page 1 (For models manufactured since 10/11) 247570 Copyright © July, 2004 By grizzly industrial, inC., rEVisEd noVEMBEr, 2011 (ts) WarnInG: nO pOrtIOn Of thIS ManuaL May bE rEprODucED In any ShapE Or fOrM WIthOut thE WrIttEn apprOvaL Of GrIzzLy InDuStrIaL, Inc.
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    table of contents IntrODuctIOn ..........2 SEctIOn 5: accESSOrIES ......25 Foreword ............2 SEctIOn 6: MaIntEnancE ......27 Contact info............ 2 general ............27 g0563 Machine data sheet ......3 lubrication ........... 27 g0564 Machine data sheet ......4 tables ............

  • Page 4: Introduction

    Most important, we stand behind our machines. we have excellent regional service departments at your disposal should the need arise. grizzly industrial, inc. is proud to offer the Model g0563/g0564 oscillating Edge sander. this if you have any service questions or parts sander is part of grizzly’s growing family of fine...

  • Page 5: G0563 Machine Data Sheet

    MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0563 OSCILLATING EDGE SANDER 2 HP Product Dimensions: Weight................................396 lbs. Width (side-to-side) x Depth (front-to-back) x Height..............50-1/2 x 23 x 49 in. Footprint (Length x Width).......................

  • Page 6: G0564 Machine Data Sheet

    MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0564 OSCILLATING EDGE SANDER 3 HP Product Dimensions: Weight................................495 lbs. Width (side-to-side) x Depth (front-to-back) x Height................60 x 28 x 49 in. Footprint (Length x Width)........................

  • Page 7: Machine Features

    Machine features figure 1. Main Features of the g0563/g0564. sanding spindle table Belt tracking adjustment sanding spindle 10. Vertical adjustment lock handles Belt access door 11. Vertical adjustment handwheel Emergency stop switch 12. storage Compartment Back stop 13. sanding table dust port 14.

  • Page 8: Section 1: Safety

    SEctIOn 1: SafEty For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor- tance of the safety messages.
  • Page 9 ­ ­ DISCONNECTING POWER SUPPLY.­Always­dis- GUARDS & COVERS.­ Guards­ and­ covers­ can­ connect­ machine­ from­ power­ supply­ before­ ser- protect­ you­ from­ accidental­ contact­ with­ moving­ vicing,­ adjusting,­ or­ changing­ cutting­ tools­ (bits,­ parts­ or­ flying­ debris.­ Make­ sure­ they­ are­ prop- blades,­...

  • Page 10: Additional Safety For Oscillating Edge Sander

    additional Safety for Oscillating Edge Sander rEaD ManuaL. this manual contains prop- SanDInG bELtS/DruMS: replace sanding er operating and safety procedures for this belts and drums promptly as needed. machine. WOrKpIEcE QuantIty: never sand more than WOrKpIEcE prESSurE: do not jam the one piece of stock at a time.

  • Page 11: Section 2: Power Supply

    SEctIOn 2: pOWEr SuppLy availability circuit requirements for 240v Before installing the machine, consider the avail- this machine is prewired to operate on a 240V ability and proximity of the required power supply power supply circuit that has a verified ground and circuit.

  • Page 12: Grounding Instructions

    Grounding Instructions This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current. the power cord and plug specified under “Circuit requirements for 240V”...

  • Page 13: Section 3: Set Up

    SEctIOn 3: SEt up about this Section Items needed for Set up the purpose of this section is to guide you through the required steps to get your machine out of its packaging and into operating condition. the following items are needed to complete the set up process, but are not included with your machine.

  • Page 14: Unpacking

    unpacking Site considerations the Model g0563/g0564 was carefully packed floor Load when it left our warehouse. if you discover the the Model g0563 weighs 396 lbs., and has a machine is damaged after you have signed base footprint of 22 "w x 19 "d.

  • Page 15: Inventory

    Inventory figure 5. Box contents. — hex Bolt -18 x 1 ......... 2 after all the parts have been removed from the — hex Bolt -18 x ....... 1 packaging, you should have the following items: — -20 x " phillips head screw ..... 4 —...

  • Page 16: Hardware Recognition Chart

    hardware recognition chart -14- Model g0563/g0564 (Mfg. since 10/11)

  • Page 17: Clean Up

    latches.

  • Page 18: Back Stop

    back Stop Dust port components and hardware needed: components and hardware needed: hex Bolt -18 x 1..........2 dust port ............1 Flat washer " ..........2 phillips head screw -20 x ......4 Back stop ............1 Flat washer "...

  • Page 19: Dust Port Cover

    Dust port cover Dust collection components and hardware needed: there are two 4" dust collection ports for the dust port Cover ..........1 sander that should be connected to a dust collec- hinge pin ............2 tor. the port locations are shown in figure 10. tools needed: hammer .............

  • Page 20: Sanding Spindle

    Sanding Spindle thread the cap screws removed in step 2 into the drum and tighten evenly and securely as shown in figure 11. the Model g0563/g0564 comes with a spindle sanding attachment for sanding curved surfaces. slide a sanding drum onto the spindle, and ", 2", the included sanding drums measure 1 insert the spindle washer and hex bolt into...

  • Page 21: Belt Tracking

    belt tracking determine if the sanding belt is tracking too high, or too low: —if the belt tracks above center, turn the adjustment nut, shown in figure 13, coun- after the sanding belt has been removed or terclockwise. replaced, or used for a significant amount of time —if the sanding belt tracks below center, turn it is necessary to adjust the sanding belt track- the adjustment nut clockwise.

  • Page 22: Section 4: Operations

    SEctIOn 4: OpEratIOnS Emergency Stop button Damage to your eyes, lungs, and ears could result from using this machine without proper protective gear. always wear safety glasses, a respirator, and hearing protection the Model g0563/g0564 is equipped with an when operating this machine. emergency stop button on top of the sander.

  • Page 23: Platen Angle Adjustment

    platen angle table adjustment adjustment the table on the oscillating edge sander moves both vertically and horizontally to accommo- the sanding angle of the oscillating edge sander date various workpieces shapes and thicknesses. is variable between 0 and 90 degrees. adjust the table height periodically to reduce spot wear of you sanding belt.

  • Page 24: Miter Gauge

    Miter Gauge to horizontally adjust the table: Move the table lock levers to the loose position as illustrated by the labels on the the miter gauge needs to be adjusted perpen- machine. dicular to the face of the belt when it is mounted in the table slot.

  • Page 25: Fence

    fence Spindle table height the spindle table on the oscillating edge sander the Model g0563/g0564 comes with a remov- can moved vertically to accommodate various able fence to assist sanding operations when the sanding operations and to decrease spot wear on table is in the horizontal position.

  • Page 26: Spindle Sanding

    Edge & End Sanding Spindle Sanding proper use of the oscillating edge sander will the spindle sander on the Model g0563/g0564 yield excellent sanding results due to the oscillat- produces a high quality sanding finish on inside ing movement. contours. Do not use the spindle sanding attachment If you must feed a workpiece into the sand- without the spindle table properly installed...

  • Page 27: Section 5: Accessories

    89"L, 120 Grit, Sanding belt figure 23. pro-stik Belt Cleaners. h6885—6"W x 89"L, 150 Grit, Sanding belt grizzly industrial offers a full selection of replace- h1302—Standard Earmuffs ment sanding belts and sleeves for you Model h4979—Deluxe twin cup hearing protector g0563/g0564.
  • Page 28 h2499—Small half-Mask respirator G5562—SLIpIt 1 Qt. Gel ® G5563—SLIpIt 12 oz Spray h3631—Medium half-Mask respirator ® h3632—Large half-Mask respirator used on cast iron table surfaces and other h3635—Disposable cartridge filter pair p100 unpainted metal surfaces to reduce rust and cor- rosion.

  • Page 29: Section 6: Maintenance

    SEctIOn 6: MaIntEnancE Lubrication Disconnect power to the machine before perform- after operating the Model g0563/g0564 for ing maintenance, assem- approximately 500 hours, refill the gear box with adjustments. oil. failure to do so may result in serious person- tools needed: al injury.

  • Page 30: Tables

    figure 30. oil fill hole and screw. figure 31. oil ports on oscillating assembly. reinstall the gear box cover with the hex bolts and cap screws rack and pinion Gear the rack and pinion gear that moves the table vertically should be greased well to maintain smooth operation.

  • Page 31: Spindle Connector

    Spindle connector Eccentric the spindle connector connects the shafts from the eccentric on the Model g0563/g0564 is con- the motor to the gear box and is secured by two nected to the shaft by a set screw. this set screw set screws that need to be tightened every time needs to be tightened every time the gear box oil the gear box oil is filled (every 500 hours).

  • Page 32: Maintenance Log

    Maintenance Log Date Maintenance performed approximate hours Of use -30- Model g0563/g0564 (Mfg. since 10/11)

  • Page 33: Section 7: Service

    35.

  • Page 34: Removing Drive Roller

    figure 36. angle indicator pin screw. figure 37. using the drive roller puller. align the angle indicator pin with the 90˚ mark to re-install, place the drive roller on the and tighten the angle indicator pin screw. shaft, and thread the lock washer and hex nut onto the shaft and tighten securely.

  • Page 35: Notes

    notes -33- Model g0563/g0564 (Mfg. since 10/11)

  • Page 36: G0563 Wiring Diagram

    G0563 Wiring Diagram Disconnect power before performing any electrical service. Electricity presents serious shock hazards that will result in severe personal injury and even death! Emergency STOP Button L1/1 L2/3 L3/5 T1/2 T2/4 T3/6 240VAC 6-15 Plug (As Recommended) Ground Run Capacitor 60MFD 250VAC Motor...

  • Page 37: G0564 Wiring Diagram

    G0564 Wiring Diagram Disconnect power before performing any electrical service. Electricity presents serious shock hazards that will result in severe personal injury and even death! Emergency STOP Button L1/1 L2/3 L3/5 T1/2 T2/4 T3/6 240VAC 6-20 Plug (As Recommended) Ground Run Capacitor 60MFD 250VAC Motor...

  • Page 38: G0563 Parts

    G0563 parts breakdown -36- Model g0563/g0564 (Mfg. since 10/11)
  • Page 39 G0563 parts breakdown -37- Model g0563/g0564 (Mfg. since 10/11)
  • Page 40 G0563 parts List REF PART # DESCRIPTION PART # DESCRIPTION P0563001 ELECTRICITY LABEL P0563054 EXTENDABLE COVER P0563002 SAFETY GLASSES LABEL P0563055 FENCE P0563003 DUST HAZARD LABEL PB57 HEX BOLT 1/4-20 X 1/4 P0563004 DISCONNECT LABEL P0563057 SANDING SLEEVE 1-1/2 P0563005 MODEL NUMBER LABEL P0563058 SANDING SLEEVE 2...
  • Page 41 G0563 parts List PART # DESCRIPTION REF PART # DESCRIPTION P0563104 HANDLE 1/4 X 1/2 P0563149 MOTOR BRACKET P0563105 COPPER INSERT 5 X 3 PLN09M HEX NUT M12-1.75 P0563106 FEMALE KNOB 3/8-16 PB43M HEX BOLT M12-1.75 X 75 P0563107 HANDLE BAR PN07 HEX NUT 10-24 P0563108...

  • Page 42: G0564 Parts

    G0564 parts breakdown -40- Model g0563/g0564 (Mfg. since 10/11)
  • Page 43 G0564 parts breakdown -41- Model g0563/g0564 (Mfg. since 10/11)
  • Page 44 G0564 parts List REF PART # DESCRIPTION PART # DESCRIPTION P0564001 ELECTRICITY LABEL P0564054 EXTENDABLE COVER P0564002 SAFETY GLASSES LABEL P0564055 FENCE P0564003 DUST HAZARD LABEL PB57 HEX BOLT 1/4-20 X 1/4 P0564004 DISCONNECT LABEL P0564057 SANDING SLEEVE 1-1/2 P0564005 MODEL NUMBER LABEL P0564058 SANDING SLEEVE 2...
  • Page 45 G0564 parts List PART # DESCRIPTION REF PART # DESCRIPTION P0564104 HANDLE 1/4 X 1/2 P0564149 MOTOR BRACKET P0564105 COPPER INSERT 5 X 3 PLN09M HEX NUT M12-1.75 P0564106 FEMALE KNOB 3/8-16 PB43M HEX BOLT M12-1.75 X 75 P0564107 HANDLE BAR PN07 HEX NUT 10-24 P0564108...

  • Page 46: Troubleshooting Machine

    troubleshooting Machine SyMptOM cOrrEctIvE actIOn pOSSIbLE cauSE Motor will not start. 1. low voltage. 1. Check power line for proper voltage. 2. inspect all lead connections on motor for loose or open connec- 2. open circuit in motor or loose connec- tions.

  • Page 47: Troubleshooting Sanding

    troubleshooting Sanding SyMptOM pOSSIbLE cauSE cOrrEctIvE actIOn deep sanding grooves or 1. sanding belt grit too coarse for the 1. use a finer grit sanding belt. marks in workpiece. desired finish. 2. workpiece is being sanded across the 2. sand with the grain. grain.

  • Page 48: Warranty And Returns

    Warranty anD rEturnS grizzly industrial, inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. this warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
  • Page 49 ___20+ years ___yes ___no how would you rank your woodworking skills? would you allow us to use your name as a reference for grizzly custom- ___simple ___advanced ers in your area? note: We never use names more than three times.
  • Page 50 Fold along dottEd linE place stamp here GrIzzLy InDuStrIaL, Inc. p.O. bOx 2069 bELLInGhaM, Wa 98227-2069 Fold along dottEd linE send a grizzly Catalog to a friend: name_______________________________ street_______________________________ City______________state______zip______ tapE along EdgEs--plEasE do not staplE...
  • Page 52 Direct and Save with Grizzly – trusted, proven and a Great value! ® Visit Our Website Today And Discover Why Grizzly Is The Industry Leader! ® • SECURE ORDERING • ORDERS SHIPPED WITHIN 24 HOURS • E-MAIL RESPONSE WITHIN ONE HOUR...

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