Grizzly G0563 Owner's Manual
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Grizzly G0563 Owner's Manual

Oscillating edge sander
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MODEL G0563/G0564
OSCILLATING EDGE SANDER
OWNER'S MANUAL
(For models manufactured since 10/11)
247570
COPYRIGHT © JULY, 2004 BY GRIZZLY INDUSTRIAL, INC., REVISED SEPTEMBER 2014 (WK)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
V2.09.14
#CA6304 PRINTED IN TAIWAN

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Summary of Contents for Grizzly G0563

  • Page 1 (For models manufactured since 10/11) 247570 COPYRIGHT © JULY, 2004 BY GRIZZLY INDUSTRIAL, INC., REVISED SEPTEMBER 2014 (WK) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    SECTION 6: MAINTENANCE ......29 Contact Info............ 2 General ............29 Manual Accuracy ........... 2 Lubrication ........... 29 G0563 Machine Data Sheet ......3 Tables ............31 G0564 Machine Data Sheet ......5 Spindle Connector ........31 Machine Features .......... 7 Eccentric ............

  • Page 4: Introduction

    Both models are equipped with a 240V, single- will be slightly different than what is shown in phase motor. Model G0563 comes with a 2 HP, the manual. 9A motor, and Model G0564 is powered by a 3 HP, 9A motor.

  • Page 5: G0563 Machine Data Sheet

    MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0563 OSCILLATING EDGE SANDER 2 HP Product Dimensions: Weight................................396 lbs. Width (side-to-side) x Depth (front-to-back) x Height..............50-1/2 x 23 x 49 in.
  • Page 6 The information contained herein is deemed accurate as of 9/29/2014 and represents our most recent product specifications. Model G0563 PAGE 2 OF 2 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0563/G0564 (Mfd. Since 10/11)

  • Page 7: G0564 Machine Data Sheet

    The information contained herein is deemed accurate as of 9/29/2014 and represents our most recent product specifications. Model G0564 PAGE 1 OF 2 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0563/G0564 (Mfd. Since 10/11)
  • Page 8 The information contained herein is deemed accurate as of 9/29/2014 and represents our most recent product specifications. Model G0564 PAGE 2 OF 2 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0563/G0564 (Mfd. Since 10/11)

  • Page 9: Machine Features

    Machine Features Figure 1. Main features of the G0563/G0564. Belt Tracking Adjustment A. Sanding Spindle Table Table Lock Levers B. Sanding Spindle K. Vertical Adjustment Handwheel C. Belt Access Door Storage Compartment D. Emergency Stop Switch M. Sanding Table E. Back Stop N.

  • Page 10: Section 1: Safety

    Everyday ery. Never operate under the influence of drugs or eyeglasses are NOT approved safety glasses. alcohol, when tired, or when distracted. Model G0563/G0564 (Mfd. Since 10/11)
  • Page 11 Contact our debris. Make sure they are properly installed, Technical Support at (570) 546-9663. undamaged, and working correctly. Model G0563/G0564 (Mfd. Since 10/11)

  • Page 12: Additional Safety For Oscillating Edge Sanders

    If normal safety pre- Failure to do so could result in serious per- sonal injury, damage to equipment, or poor cautions are overlooked or ignored, serious work results. personal injury may occur. -10- Model G0563/G0564 (Mfd. Since 10/11)

  • Page 13: Section 2: Power Supply

    This machine is prewired to operate on a power at one time during normal operations. supply circuit that has a verified ground and meets the following requirements: G0563 Full-Load Current Rating ..9 Amps G0564 Full-Load Current Rating ..11 Amps Nominal Voltage ........240V Cycle ............60 Hz The full-load current is not the maximum amount Phase ...........

  • Page 14: Grounding Requirements

    Minimum Gauge Size ......14 AWG comply with all local codes and ordinances. Maximum Length (Shorter is Better)..50 ft. -12- Model G0563/G0564 (Mfd. Since 10/11)

  • Page 15: Section 3: Set Up

    When you are completely satisfied with the condi- tion of your shipment, inventory the contents. SUFFOCATION HAZARD! Keep children and pets away from plastic bags or packing materials shipped with this machine. Discard immediately. -13- Model G0563/G0564 (Mfd. Since 10/11)

  • Page 16: Inventory

    (e.g. a nut or a washer), we would be O. Back Stop ........... 1 glad to replace them, or for the sake of expedi- ency, replacements can be obtained at your local hardware store. -14- Model G0563/G0564 (Mfd. Since 10/11)

  • Page 17: Cleanup

    Repeat Steps 2–3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust. -15- Model G0563/G0564 (Mfd. Since 10/11)

  • Page 18: Site Considerations

    Only install in an Shadows, glare, or strobe effects that may distract access restricted location. or impede the operator must be eliminated. 29" 29" Min. Min. 50" 60" G0563 G0564 Figure 4. Minimum working clearances. -16- Model G0563/G0564 (Mfd. Since 10/11)

  • Page 19: Hardware Recognition Chart

    Hardware Recognition Chart -17- Model G0563/G0564 (Mfd. Since 10/11)

  • Page 20: Back Stop

    Slide back stop onto hex bolts and tighten, allowing " clearance from belt to bottom of the back stop, as shown in Figure 6. Latch belt access door to dust port cover. Figure 6. Back stop installed. -18- Model G0563/G0564 (Mfd. Since 10/11)

  • Page 21: Dust Ports

    Insert Phillips head screws and wash- ers through aligned holes and tighten (see Figure 8). Figure 9. G0563/G0564 dust ports. Components and Hardware Needed: Dust Collector ............ 1 Dust Hoses 4"............ 2 Hose Clamps 4" ..........4 Tools Needed Phillips Head Screwdriver #2 ......

  • Page 22: Test Run

    Clear all setup tools away from machine. Connect machine to power supply. Turn machine ON. Verify motor operation, and then turn machine OFF. The motor should run smoothly and without unusual problems or noises. -20- Model G0563/G0564 (Mfd. Since 10/11)

  • Page 23: Section 4: Operations

    Always wear safety glasses, a respirator, and hearing protection The Model G0563/G0564 is equipped with an when operating this machine. emergency stop button on top of the sander. Should an emergency occur during use of the sander, immediately press the emergency stop button.

  • Page 24: Installing Belt

    Tension sanding belt by pushing belt tension- ing lever down. Close belt access door, insert the star knobs, and latch levers. Adjust belt tracking as described on Page 19. Adjustment Figure 14. Check and adjustment nuts. -22- Model G0563/G0564 (Mfd. Since 10/11)

  • Page 25: Platen Angle Adjustment

    When desired position is achieved, tighten the lock handles to secure table height. Lock Handle Pointer Figure 15. Adjusted sanding angle. Tighten angle adjustment lock handle. Note —Refer to Page 32 to calibrate angle scale. -23- Model G0563/G0564 (Mfd. Since 10/11)

  • Page 26: Miter Gauge

    Tighten lock knob, and verify the setting. Note—Sometimes the tightening procedure can affect adjustment. Loosen the screw that secures the angle pointer and adjust pointer to the 0˚ mark on scale. Retighten screw that secures the angle point- -24- Model G0563/G0564 (Mfd. Since 10/11)

  • Page 27: Sanding Spindle

    Slide sanding drum onto spindle, and insert spindle washer and hex bolt into top of spin- dle. The Model G0563/G0564 comes with a spindle Insert rod into hole in base of spindle to sanding attachment for sanding curved surfaces. anchor it, and tighten hex bolt, as shown in The included sanding drums measure 1 ", 2",...

  • Page 28: Spindle Table Height

    Spindle Table Height Spindle Sanding The spindle table on the oscillating edge sander The spindle sander on the Model G0563/G0564 can be moved vertically to accommodate various produces a high quality sanding finish on inside sanding operations and to decrease spot wear on contours.

  • Page 29: Edge & End Sanding

    Edge & End Sanding Fence Proper use of the oscillating edge sander will yield The Model G0563/G0564 comes with a remov- excellent sanding results due to the oscillating able fence to assist sanding operations when movement. table is in the horizontal position.

  • Page 30: Section 5: Accessories

    H6883—6"W x 89"L, 100 Grit, Sanding Belt H6884—6"W x 89"L, 120 Grit, Sanding Belt H6885—6"W x 89"L, 150 Grit, Sanding Belt Grizzly Industrial offers a full selection of replace- ment sanding belts and sleeves for your Model G0563/G0564. Increase the versatility and overall Figure 27.

  • Page 31: Section 6: Maintenance

    SECTION 6: MAINTENANCE Lubrication Always disconnect power to the machine before per- After operating the Model G0563/G0564 for forming service adjust- approximately 500 hours, refill the gearbox with ments. Failure to do this oil. may result in serious per- sonal injury.
  • Page 32 Apply a coat of all purpose grease to the rack and pinion gears. Figure 31. Grease fittings inside sanding body. All other bearings on the Model G0563/G0564 are sealed and permanently lubricated, so there is no need to lubricate them.

  • Page 33: Tables

    Tables Eccentric The tables of the Model G0563/G0564 can The eccentric on the Model G0563/G0564 is con- be kept rust-free with regular applications of nected to the shaft by a set screw. This set screw products like G96 Gun Treatment, SLIPIT...

  • Page 34: Section 7: Service

    4. Adjust idler roller. 4. Idler roller is too loose. 5. Replace sanding belt. 5. Broken/defective sanding belt. Disconnect power to the machine when performing troubleshooting. Failure to do this may result in serious personal injury -32- Model G0563/G0564 (Mfd. Since 10/11)

  • Page 35: Troubleshooting Sanding

    1. Tracking/Oscillation out of adjustment. 1. Set belt tracking as described in Section: 7 Service Page 32. ing operation. Disconnect power to the machine when performing troubleshooting. Failure to do this may result in serious personal injury -33- Model G0563/G0564 (Mfd. Since 10/11)

  • Page 36: About Service

    Grizzly Service Department will be happy to guide you through the procedures or help in any other way. Figure 34. Aligning table to platen. Tighten angle adjustment lock handle. -34- Model G0563/G0564 (Mfd. Since 10/11)

  • Page 37: Removing Drive Roller

    Removing Drive Roller Figure 36. Using the drive roller puller. The Model G0563/G0564 comes equipped with a To re-install, place drive roller on shaft, and puller to remove the drive roller should it become thread the lock washer and hex nut onto shaft necessary to do so.

  • Page 38: Section 8: Wiring

    Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -36- Model G0563/G0564 (Mfd. Since 10/11)

  • Page 39: G0563 Wiring Diagram

    Emergency STOP Button L1/1 L2/3 L3/5 T1/2 T2/4 T3/6 240VAC 6-15 Plug (As Recommended) Ground Run Capacitor 60MFD 250VAC Motor 240V Grnd -37- Model G0563/G0564 (Mfd. Since 10/11)

  • Page 40: G0564 Wiring Diagram

    Emergency STOP Button L1/1 L2/3 L3/5 T1/2 T2/4 T3/6 240VAC 6-15 Plug (As Recommended) Ground Run Capacitor 60MFD 250VAC Motor 240V Grnd -38- Model G0563/G0564 (Mfd. Since 10/11)

  • Page 41: Section 9: Parts

    SECTION 9: PARTS G0563 Breakdown 157-1 T IO 145 10 h in 65V2 70V2 65V2 92 165 172 175 147V2 147-5 147-1 147-4 147-2 147-3 147-6 -39- Model G0563/G0564 (Mfd. Since 10/11)
  • Page 42 ˚-9 ˚-9 0 ˚ 0 ˚ " , 3 " " , 3 " 6 " 6 " / 4 " / 4 " / 2 " / 2 " " " 65V2 65V2 -40- Model G0563/G0564 (Mfd. Since 10/11)
  • Page 43 BALL BEARING 6001ZZ P0563050 TABLE ADJUSTMENT LABEL P0563097 ECCENTRIC BOLT P0563051 ROTATION LABEL P0563098 HINGE PIN 8 X 45MM P0563052 HANDWHEEL P0563099 TABLE P0563053 PHLP HD SCR 10-24 X 3/8 P0563100 CAP SCREW 5/16-18 X 3/4 -41- Model G0563/G0564 (Mfd. Since 10/11)
  • Page 44 P0563197 GEAR BOX 147-4 P0563147-4 CAPACITOR COVER P0563198 BASE 147-5 P0563147-5 ELECTRICAL BOX P0563199 STRAIN RELIEF 147-6 P0563147-6 R CAPACITOR 60M 250V 1-3/8 X 3-3/8 P0563199 STRAIN RELIEF P0563148 CAP SCREW 1/4-20 X 1-3/4 -42- Model G0563/G0564 (Mfd. Since 10/11)

  • Page 45: G0564 Breakdown

    G0564 Breakdown 157-1 17 18 T IO h in 65V2 70V2 65V2 92 165 172 175 147V2 147-5 147-1 147-4 147-2 147-3 147-6 -43- Model G0563/G0564 (Mfd. Since 10/11)
  • Page 46 0 ˚ ) 4" 0 ˚ " , 3 " " , 3 " 6 " 6 " / 4 " / 4 " / 2 " / 2 " " " 65V2 65V2 -44- Model G0563/G0564 (Mfd. Since 10/11)
  • Page 47 ACORN NUT 3/8-16 P0564050 TABLE ADJUSTMENT LABEL P0564095 BALL BEARING 6001ZZ P0564051 ROTATION LABEL P0564097 ECCENTRIC BOLT P0564052 HANDWHEEL P0564098 HINGE PIN 8 X 45MM P0564053 PHLP HD SCR 10-24 X 3/8 P0564099 TABLE -45- Model G0563/G0564 (Mfd. Since 10/11)
  • Page 48 S CAPACITOR 400M 125V 1-3/4 X 3-7/8 P0564197 GEAR BOX 147-4 P0564147-4 CAPACITOR COVER P0564198 BASE 147-5 P0564147-5 ELECTRICAL BOX P0564199 STRAIN RELIEF 147-6 P0564147-6 R CAPACITOR 60M 250V 1-3/8 x 3-3/8 P0564199 STRAIN RELIEF -46- Model G0563/G0564 (Mfd. Since 10/11)
  • Page 49 Do you think your machine represents a good value? _____ Yes _____No Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times.
  • Page 50 FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...

  • Page 51: Warranty & Returns

    WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

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