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EDGE SANDER
MODEL G0512
INSTRUCTION MANUAL
COPYRIGHT © MAY, 2003 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#528603624 PRINTED IN TAIWAN
ONLINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE
CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE MACHINE, THIS
MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES. PRE-
VIOUS VERSIONS ARE NOT AVAILABLE ONLINE.
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Table of Contents
Troubleshooting
Related Manuals for Grizzly G0512
Summary of Contents for Grizzly G0512
- Page 1 INSTRUCTION MANUAL COPYRIGHT © MAY, 2003 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #528603624 PRINTED IN TAIWAN ONLINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED.
- Page 2 WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. •...
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Page 3: Table Of Contents
Resetting Tensioner Spring Tension ...25 Parallel Belt Tracking ...26 Platen-to-Rollers Adjustments ...28 SECTION 9: REFERENCE INFO ...31 Aftermarket Accessories ...31 Machine Data Sheet...32 Parts Breakdown and List ...33 Troubleshooting Machine...35 Troubleshooting Sanding ...36 G0512 Wiring Diagram...37 Warranty and Returns ...38... -
Page 4: Section 1: Safety
G0512 Edge Sander VISITORS... - Page 5 14. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubri- cating and changing accessories. G0512 Edge Sander 15. USE RECOMMENDED ACCESSORIES. 16. REDUCE THE RISK OF UNINTENTION- 17. CHECK DAMAGED PARTS. Before fur-...
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Page 6: Additional Safety Instructions For Sanders
Use this tool with respect and caution to lessen the possibil- ity of operator injury. If normal safety pre- cautions are overlooked or ignored, seri- ous personal injury may occur. G0512 Edge Sander... -
Page 7: Section 2: Introduction
We are proud to offer the Model G0512 Edge Sander. This Edge Sander is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble- free, enjoyable operation and proof of Grizzly’s... -
Page 8: Section 3: Circuit Requirements
110V Plug & Receptacle ...5-20 Figure 1. 6-15 plug and receptacle. NOTICE The Model G0512 is prewired for 220V oper- ation. If you plan to rewire your machine for 110V, you must use a different switch. Consult a licensed electrician before attempting to rewire your machine! Figure 2. -
Page 9: Grounding
220V equipment. Instead, arrange the place- ment of your equipment and the installed wiring to eliminate the need for extension cords. If you find it absolutely necessary to use an extension cord at 220V with your Grizzly Edge Sander: • •... -
Page 10: Section 4: Identification
SECTION 4: IDENTIFICATION Figure 3. The following is a list of controls and components on the Model G0512. Please take time to become familiar with each item and its location. These items will be used throughout the manual and know- ing them is essential to understanding the instructions and terminology used in this manual. -
Page 11: Section 5: Set Up
SECTION 5: SET UP Unpacking The Model G0512 was carefully packed when it left our warehouse. If you discover the machine is damaged after you have signed for delivery, please immediately call Customer Service at (570) 546-9663 for advice. Save the containers and all packing materials for possible inspection by the carrier or its agent. -
Page 12: Hardware Recognition Chart
Hardware Recognition Chart -10- G0512 Edge Sander... -
Page 13: Clean Up
G0512 Edge Sander Site Considerations Floor Load The Model G0512 weighs 235 lbs. and has a ⁄ " x 32" footprint on the bottom of the stand. Most commercial floors are suitable for your machine. Some residential floors may require additional build up to support both the machine and operator. -
Page 14: Beginning Assembly
-12- Installing Feet To install the feet on the sander: Thread the feet into the bottom of the stand as shown in Figure 5. Figure 5. Stand foot threaded onto stand. they Stand Foot G0512 Edge Sander... -
Page 15: Installing Tension Lever
Figure 6. Installing tension lever in swivel assembly. Tighten the lock nut against the swivel assembly to secure the tension lever. G0512 Edge Sander Installing Sanding To install the sanding belt: Make sure the tension lock knob is loosened. Move the tension lever into the release posi- tion as shown in Figure 7. -
Page 16: Attaching Dust Port
1. -14- Connecting Plug to The voltage you decide to use with your sander will determine which plug and receptacle you ⁄ " hex bolts and install. Read Requirements for more information. -
Page 17: Installing Roller Guard
Before you can install the table, you must run the sander to track the belt. However, you should perform a “pre-tracking” procedure before starting the sander to ensure that the belt does not come off of or bottom out on the rollers during the initial startup. -
Page 18: Installing Table
Insert the lead screw assembly as shown in Figure 12. Figure 12. Lead screw assembly installed in bracket. Identify the three table brackets in Figure 13 before continuing. Front Figure 13. Table brackets laid out for identification. G0512 Edge Sander Rear... - Page 19 This will prepare the brackets for the table place- ment. Place the table on the supports. G0512 Edge Sander Use a 3mm or ⁄ " Allen wrench as a gauge to position the table evenly away from the plat- en and the idler roller.
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Page 20: Installing Back Stop
The dust port can be connected to a dust collec- tion system with a 4" hose. However, in order to move the dust from the sander, the dust collec- tion system must be able to move approximately 500 CFM where the hose connects to the dust port. -
Page 21: Section 6: Operations
Besides starting and stopping the sander, the power switch features an important safety lockout key. This key can be removed (as shown in Figure 21) to disable the sander so that it cannot be accidentally started. Figure 21. Safety key removed from switch. -
Page 22: Adjusting Table Height
Tighten all of the lock handles. -20- Sanding Belt Selection The Model G0512 accepts a 6" x 80" sanding belt. There are many types of sanding belts to choose from. We recommend Aluminum Oxide for gener- al workshop environments. Below is a chart that groups abrasive types into different classes, and shows which grits fall into each class. -
Page 23: Edge & End Sanding
Feeding the leading corner first, could cause the sanding belt to grab the work- piece and jerk it out of your hands. G0512 Edge Sander Figure 23. Typical edge sanding operation. Figure 24. Typical end sanding operation. -21-... -
Page 24: Contour Sanding
Grip the workpiece firmly and feed it into the curved end (as shown in Figure 25), and continue moving the workpiece profile along the contour until you achieve your desired shape. -22- Figure 25. Typical contour sanding operation. G0512 Edge Sander... -
Page 25: Section 7: Maintenance
General Regular periodic maintenance on your Grizzly Edge Sander will ensure its optimum perfor- mance. Make a habit of inspecting your sander each time you use it. Check for the following con- ditions and repair or replace when necessary. -
Page 26: Section 8: Service Adjustments
This section is provided for your convenience—it is not a substitute for the Grizzly Service Department. If any adjustments arise that are not described in this manual, then feel free to call the Grizzly Service Department. -
Page 27: Resetting Tensioner Spring Tension
Replace the sanding belt and examine the effect of the tension adjustment on your belt. Repeat the adjustment procedure if neces- sary. G0512 Edge Sander Resetting Tensioner Spring Tension The tensioner spring (shown in applies pressure to the sanding belt when the belt tension lever is in the tension position. -
Page 28: Parallel Belt Tracking
— If the lower side of the belt is less than away from the top of the graphite, then you do not need to adjust your belt for parallel tracking. G0512 Edge Sander ⁄ "... - Page 29 (shown with white arrows in Figure 40)—these control the parallel tracking of the sanding belt. Figure 40. Idler roller adjustment screws. G0512 Edge Sander Thread in the necessary two of the four par- allel tracking setscrews approximately turn, as discussed below.
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Page 30: Platen-To-Rollers Adjustments
The platen needs to be adjusted. between the straightedge and the main roller is different at the top than it is at the bottom. The main roller needs to be adjusted. G0512 Edge Sander Roller... - Page 31 Figure 43 shows two of the four motor mount bolts. Figure 43. Two of the four motor mount bolts. G0512 Edge Sander Place a straightedge across the TOP part of the platen graphite and the main roller, and adjust the main roller so that it is even with the platen graphite at both the top and bot- tom of the roller.
- Page 32 — If the platen did not move, then it is adjusted correctly. Proceed to step 7. Replace the sanding belt and dust port, and retrack the sanding belt with the tracking knob before resuming sanding operations. G0512 Edge Sander...
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Page 33: Section 9: Reference Info
Grizzly Service Department. Trained ser- vice technicians will be glad to help you. If you have any comments regarding this manual, please write to Grizzly at the address below: Grizzly Industrial, Inc. Technical Documentation P.O. Box 2069... -
Page 34: Machine Data Sheet
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 GRIZZLY MODEL G0512 HEAVY-DUTY EDGE SANDER Design Type ... Expanded Table, Floor Model Overall Dimensions and Specifications: Table Size ...24" x 42 Overall Height (With Handle Up) ...48 Table Height ...33"-39"... -
Page 35: Parts Breakdown And List
Parts Breakdown and List G0512 Edge Sander -33-... - Page 36 READ MANUAL LABEL PLABEL-14 ELECTRICITY LABEL PLABEL-11 SAFETY GLASSES LABEL PLABEL-13 UNPLUG SANDER LABEL P0512114 SMALL STAR KNOB P0512115 IDLER ROLLER COVER PW06 FLAT WASHER G0512 Edge Sander ⁄ " ⁄ " X 1 ⁄ " ⁄ " ⁄ " ⁄ "...
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Page 37: Troubleshooting Machine
4. Weak or broken tension spring. 5. Idler roller is too loose. 6. Broken/defective sanding belt. G0512 Edge Sander CORRECTIVE ACTION 1. Check power line for proper voltage. 2. Inspect all lead connections on motor for loose or open connec- tions. -
Page 38: Troubleshooting Sanding
2. Start workpiece on a trailing corner. 1. Track the belt as described in Section: 5 Set Up. Disconnect power to the machine when perform- ing any maintenance or repairs. Failure to do this may result in serious personal injury. G0512 Edge Sander... -
Page 39: G0512 Wiring Diagram
Failure to do this will result in a shock hazard, leading to injury or death. Model G0512 Copyright © May, 2003. Grizzly Industrial, Inc.Ł G0512 Edge Sander NOTE: THE WIRES FROM THE POWER SUPPLY, EXCEPT THE GREEN GROUND WIRE, ARE INTERCHANGABLE, THEREFORE COLORS ARE NOT SPECIFIED. -
Page 40: Warranty And Returns
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom. - Page 41 Do you think your purchase represents good value? ___Yes Would you recommend Grizzly Industrial to a friend? ___Yes Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than three times. ___Yes Comments:_________________________________________________...
- Page 42 FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 TAPE ALONG EDGES--PLEASE DO NOT STAPLE Place Stamp Here...