Table of Contents
Advertisement
INTRODUCTION ............................................................................................................................... 3
Foreword .................................................................................................................................... 3
Contact Info ................................................................................................................................ 3
Machine Data Sheet ................................................................................................................... 4
Identification ............................................................................................................................... 6
SECTION 1: SAFETY....................................................................................................................... 7
Safety Instructions for Machinery ............................................................................................... 7
Additional Safety Instructions for Lathe/Mills ............................................................................. 9
Glossary of Terms .................................................................................................................... 10
SECTION 2: CIRCUIT REQUIREMENTS ...................................................................................... 11
220V Single-Phase .................................................................................................................. 11
SECTION 3: SET UP ...................................................................................................................... 12
Set Up Safety ........................................................................................................................... 12
Unpacking and Lifting ............................................................................................................... 12
Inventory ................................................................................................................................... 13
Site Considerations .................................................................................................................. 14
Clean Up .................................................................................................................................. 14
SECTION 4: LATHE OPERATIONS .............................................................................................. 15
Operation Safety ...................................................................................................................... 15
The Power Supply .................................................................................................................... 15
Test Run & Break-In ............................................................................................................... 16
Mounting the Chuck and the Faceplate .................................................................................. 17
Replacing the Jaws .................................................................................................................. 18
Using the Four-Jaw Chuck ....................................................................................................... 19
Using the Faceplate ................................................................................................................. 20
Using the Tailstock ................................................................................................................... 21
Drilling with the Tailstock ......................................................................................................... 21
Cutting Shallow Tapers with Tailstock .................................................................................... 22
Aligning Tailstock .................................................................................................................... 22
Using the Centers .................................................................................................................... 24
Using the Steady Rest ............................................................................................................. 25
Using the Follow Rest .............................................................................................................. 25
Using the Compound rest ........................................................................................................ 26
Using the Tool Post .................................................................................................................. 26
Using the Manual Feed Handwheels ....................................................................................... 27
Setting the Spindle RPM .......................................................................................................... 27
Setting the Power Feed Rate ................................................................................................... 29
Setup for Threading ................................................................................................................. 30
Change Gear Chart .................................................................................................................. 31
SECTION 5: MILL OPERATIONS.................................................................................................. 32
Test Run & Break-In ................................................................................................................ 32
Positioning the Headstock ........................................................................................................ 33
Using the Mill Table ................................................................................................................. 33
Installing Cutters ...................................................................................................................... 34
Removing Cutters .................................................................................................................... 34
Setting the Spindle RPM .......................................................................................................... 35
Using the Mill ............................................................................................................................ 35
SECTION 6: MAINTENANCE ........................................................................................................ 36
Basic Maintenance ................................................................................................................... 36
General Lubrication .................................................................................................................. 36
General Cleaning ..................................................................................................................... 36
Belt Adjustment or Replacement ............................................................................................. 37
Table of Contents
Advertisement
Table of Contents
