Grizzly G4016 Manuals

Manuals and User Guides for Grizzly G4016. We have 3 Grizzly G4016 manuals available for free PDF download: Instruction Manual, Parts List

Grizzly G4016 Instruction Manual (89 pages)

13 1/2" x 40" gear head lathe

Brand: Grizzly | Category: Lathe | Size: 7.51 MB

Table of Contents
3
Introduction
5
Contact
5
Product Dimensions
6
Shipping Dimensions
6
Main Specifications
7
Operation Info
7
Headstock Info
7
Tailstock Info
7
Other Specifications
8
Features
8
Accessories
8
Identification
9
Safety
10
Safety Instructions for Machinery
10
Additional Safety Instructions for Lathes
12
Glossary of Terms
13
Circuit Requirements
14
220V Single-Phase
14
Amperage Draw
14
Grounding
14
Set up
15
Set up Safety
15
Items Needed for Set up
15
Unpacking
15
Inventory
16
Main Contents
16
Tool Box Contents
16
Loose Items
16
Hardware Recognition Chart
17
Clean up
18
Site Considerations
18
Floor Load
18
Working Clearances
18
Lathe Assembly and Placement
19
Components and Hardware
19
To Assemble the Lathe Components
19
Lifting Method for Lathe
19
Mounting to Shop Floor
20
Bolting to Concrete Floors
20
Using Machine Mounts
20
Typical Anchor Stud
20
Power Cord
21
Check Gear Oil
21
To Connect the Sader to the Power Source
21
To Check the Gear Oil
21
Test Run
22
Before Starting the Lathe
22
To Start the Lathe
22
Spindle Break-In Procedures
23
To Perform to Break-In Procedure
23
Operations
24
Operation Safety
24
Three-Jaw Scroll Chuck
24
To Remove the Chuck
25
To Install the Three-Jaw Scroll Chuck
26
Reversing Jaws
27
To Load a Workpiece
27
To Reverse the Jaws
27
Four-Jaw Independent Chuck
28
Faceplate
29
Tailstock
30
To Install a Tapered Drill Chuck
30
To Operate the Tailstock
30
To Operate the Tailstock Quill
30
Centers
31
To Install a Dead or Live Center
31
To Install the Dead Center in the Spindle
31
Cutting Shallow Tapers with Tailstock
32
Tailstock Alignment
32
Steady Rest
34
Follow Rest
34
Setting Compound Slide
35
Four-Way Tool Post
35
To Set the Angular Position
35
To Load the Pool Post
35
Gap Removal
36
Setting RPM
36
To Remove the Gap
36
To Determine the Needed RPM
36
Manual Feed
37
Cross Feed Handwheel
37
Compound Slide Handwheel
37
Power Feed
38
To Engage the Power Feed
38
Feed Rod/Lead Screw Selector
38
Cross/Longitudinal Feed Selector
38
Setting Feed Rate
39
Feed Rate Control Levers
39
Feed Rate Chart in Inches Per Revolution
39
Thread Settings
40
To Set up for Cutting Threads
40
Left/Right Hand Threads
40
Inch Thread Chart
40
Changing Gears for Metric Threads
41
To Change the Gears
41
Gear Change Locations
41
Threading Operation
42
To Cut Threads
42
Indicator Scale
42
Thread Dial Chart
42
Citrus Degreaser
43
Quick Change Collet Closer
44
Dial Caliper
44
Tapper Attachment
44
Measurement Tool Set
44
Cut off Holder with Blade
46
Knurling Tool Set
46
Bent Lathe Dog
46
MT3 Live Center Set
47
Maintenance
48
Schedule
48
Unpainted Cast Iron
48
Lubrication
48
Apron Oil Sight and Oil Fill Location
49
Carriage Ball Fittings
49
Quick Change Gearbox Cover
49
Tailstock Ball Fittings
49
Service
50
Troubleshooting
50
Operation and Work Results
50
Cross Feed Backlash
53
To Adjust the Backlash
53
Cap Screw Securing the Leadscrew
53
Leadscrew Nut
53
Gibs
54
To Adjust the Saddle Gib
54
To Adjust the Cross Slide Gib
54
Saddle Gib Adjustments
54
Replacing and Tightening V-Belt
55
To Adjust the Tailstock Lock
55
Tailstock Nut and Gib Adjustment
55
V-Belt Adjustments
55
Electrical Components
56
Headstock Gears 1
57
Headstock Gears 2
58
Headstock Case
59
Lathe Bed
62
Gearbox Case
64
Gearbox Components
65
Change Gear Assembly
66
Gear Lever Assembly
67
Apron Case
69
Apron Gears
70
Thread Dial
71
Carriage Assembly
73
Cross Slide Assembly
74
Tailstock Assembly
76
Tailstock Lock Assembly
77
Follow and Steady Rest Assemblies
78
Electrical Components and Accessories
79
Stand Components
81
Safety Labels
82

Grizzly G4016 Instruction Manual (88 pages)

13 1/2 x 40" gear head lathe

Brand: Grizzly | Category: Power Tool | Size: 8.44 MB

Grizzly G4016 Parts List (28 pages)

13 1/2" x 40" Gear Head Lathe

Brand: Grizzly | Category: Lathe | Size: 8.12 MB

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