Grizzly G0456 Owner's Manual

Variable speed wood lathe.
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This update covers updated safety information and changes to this machine since the manual was originally
printed. Keep this update with your Owner's Manual in case you ever need to refer to it. This manual insert
is intended as a supplement—not a replacement for the original manual. In addition to reading this manual
insert, you MUST read and understand the entire original manual for the Model G0456. If you have ques-
tions, contact Tech Support at (570) 546-9663 or by email at techsupport@grizzly.com.
Wear a Face Shield
Due to the amount and size of debris thrown from
all wood lathes during regular operations, we now
recommend wearing a face shield when using
your wood lathe.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
Large debris may be
thrown from this machine
during regular operation.
To reduce your risk of
injury, wear a full face
shield during all opera-
tions.
COPYRIGHT © OCTOBER, 2007 BY GRIZZLY INDUSTRIAL, INC.
#TR10117 PRINTED IN TAIWAN
MODEL G0456
WOOD LATHE
MANUAL UPDATE
Refer to the Faceplate Turning section on Page
22 the original manual, but make sure not to use
flat head screws when mounting the workpiece to
the faceplate (Figure 1).
Using flat head style screws increases the
risk of injury from the workpiece coming
loose during operation. Only use round head
style screws to secure the workpiece to the
faceplate. Round head screws have more
surface area under the head and more reli-
ably secure the faceplate to the workpiece.
Figure 1. Mounting a typical faceplate to a back-
ing block with round head screws.

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   Summary of Contents for Grizzly G0456

  • Page 1: Faceplate Turning

    In addition to reading this manual insert, you MUST read and understand the entire original manual for the Model G0456. If you have ques- tions, contact Tech Support at (570) 546-9663 or by email at techsupport@grizzly.com.

  • Page 2: Changing Speeds

    Changing Speeds A tool rest extension has been added to the To change between High and Low speeds: Model G0456 and you will find this additional part in the inventory contents when you open the ship- DISCONNECT LATHE POWER SOURCE! ping crate.

  • Page 3: Machine Data

    Machine Data Sheet MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0456 VARIABLE SPEED LATHE Product Dimensions: Weight................................484 lbs. Length/Width/Height......................... 82-1/2 x 17-1/2 x 54 in. Foot Print (Length/Width)......................... 72-1/2 x 16-1/2 in.

  • Page 4

    The information contained herein is deemed accurate as of 10/29/2007 and represents our most recent product specifications. Model G0456 PAGE 2 OF 2 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. G0456 Wood Lathe...

  • Page 5

    Wiring Diagram (Effective 10/2007) ��� ����� ������ ������ ����� ������� ����� ������� ��� ��� ��� ������ �� �������� ����� ������ ����� ����� ������� ������� ������� ������ ������� ����� �� ����� �� ��� ����� ��� ��� ��� ������ �� ����� ������ G0456 Wood Lathe...

  • Page 6

    � � �� �� �� �� �� ���� �� �� �� �� �� �� �� �� �� �� �� �� �� � �� �� � � � � �� � � � �� �� �� �� �� G0456 Wood Lathe...

  • Page 7

    CAP SCREW M5-.8 X 10 P0456095 UPPER SPACER P0456051 LOCKING RING SHAFT PN06M HEX NUT M5-.8 PLN03 LOCK NUT 5/16-18 P0456108 FRONT COVER PW07 FLAT WASHER 5/16 P0456109 KNOB P0456054 SLIDING BLOCK P0456110 REAR COVER P0456055 HANDWHEEL P0456112 TOOL REST EXTENSION G0456 Wood Lathe...

  • Page 8

    MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. G0456 Wood Lathe...

  • Page 9

    MODEL G0456 VARIABLE SPEED WOOD LATHE OWNER'S MANUAL COPYRIGHT © NOVEMBER, 2005 BY GRIZZLY INDUSTRIAL, INC. REVISED SEPTEMBER, 2007. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

  • Page 10

    ���� ������ �������� �������� ������ ������������ �� ��� ������ ������ ���������� ����������� ��� ������� �� ���� ������������������ ������� �� ����� ���������� ��� ������ ��� ������������ ����� �� ���� ������ ��� ������ �� ������� �������� ������� ��������� ����������� ������������� �� ������ ���...

  • Page 11: Table Of Contents

    Table of Contents INTRODUCTION ..........2 SECTION 5: ACCESSORIES ......26 Foreword ............2 SECTION 6: MAINTENANCE......29 Contact Info ........... 2 Cleaning/Lubricating ........29 Machine Data Sheet ........3 Identification ........... 5 SECTION 7: SERVICE ........30 Troubleshooting ........... 30 SECTION 1: SAFETY ........

  • Page 12: Introduction, Foreword, Contact Info

    INTRODUCTION Foreword Contact Info We are proud to offer the Model G0456 Variable If you have any comments regarding this manual, Speed Lathe. This machine is part of a growing please write to us at the address below: Grizzly family of fine woodworking machinery.

  • Page 13: Machine Data Sheet

    Machine Data Sheet MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0456 VARIABLE SPEED LATHE Product Dimensions: Weight................................484 lbs. Length/Width/Height......................... 82-1/2 x 17-1/2 x 54 in. Foot Print (Length/Width)......................... 72-1/2 x 16-1/2 in.

  • Page 14

    The information contained herein is deemed accurate as of 10/11/2007 and represents our most recent product specifications. Model G0456 PAGE 2 OF 2 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. G0456 Variable Speed Wood Lathe...

  • Page 15: Identification

    N. Quill Adjustment Handwheel E. Spur Center O. Tailstock Base Lock P. Dust Port 2" G. Tool Rest Q. ON/OFF Paddle Switch H. Tool Rest Base Lock R. Speed Dial S. Stand Tool Rest Height Adjustment Lock Tailstock G0456 Variable Speed Wood Lathe...

  • Page 16: Section 1: Safety, Safety Instructions For Machinery

    TIRED, OR UNDER THE INFLUENCE OF RESPIRATOR WHEN OPERATING DRUGS OR ALCOHOL. Be mentally alert MACHINERY THAT PRODUCES DUST. at all times when running machinery. Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses. G0456 Variable Speed Wood Lathe...

  • Page 17

    Make sure you lubricating and changing accessories. know what type of wood dust you will be 16. MAKE SURE GUARDS ARE IN PLACE exposed to and always wear an approved AND WORK CORRECTLY BEFORE respirator. USING MACHINERY. G0456 Variable Speed Wood Lathe...

  • Page 18: Additional Safety For Wood Lathes

    Failure to do so could result in serious per- sibility of operator injury. If normal safety precautions are overlooked or ignored, seri- sonal injury, damage to equipment, or poor work results. ous personal injury may occur. G0456 Variable Speed Wood Lathe...

  • Page 19: Section 2: Circuit Requirements, V Single-phase

    Amperage Draw Electrocution or fire could result if this machine is The Model G0456 motor draws the following not grounded correctly amps under maximum load: or if your electrical con- figuration does not com- Amperage Draw at 220V ....

  • Page 20: Section 3: Set Up, Set Up Safety, Items Needed For Set Up, Unpacking

    Unpacking The Model G0456 is a The Model G0456 was carefully packed when it heavy machine. DO NOT left our warehouse. If you discover the machine over-exert yourself while is damaged after you have signed for delivery,...

  • Page 21: Inventory

    � D. L-Brackets ........... 2 E. Tool Rest ............ 1 Spur Center ..........1 G. Live Center ..........1 Figure 3. Model G0456 inventory components. H. Flat Wrench 1 ⁄ " ........1 Lock Pin ............1 In the event that any nonproprietary parts are Dust Port ............

  • Page 22: Clean Up, Site Considerations

    Some residential floors may require additional Grizzly’s G7895 Degreaser. To clean thoroughly, reinforcement to support both the machine and some parts may need to be removed. For opti- operator.

  • Page 23: Mounting Lathe

    "-14 x ⁄ " ........4 Lock Washers ⁄ " ..........4 ��������� ���������� �������� ����������� ����������� �������� Figure 6. Installing L-brackets. Mount the lathe to the floor via the holes in the L-brackets. -13- G0456 Variable Speed Wood Lathe...

  • Page 24: Sanding Table, Tool Rest

    Figure 7 shows the table properly installed. Figure 8. Tool rest properly installed. Figure 9. Tool rest extension installed. Figure 7. Table and dust port properly installed. -14- G0456 Variable Speed Wood Lathe...

  • Page 25: Dust Collection, Test Run

    Test Run Once the assembly is complete, test run the lathe to make sure it runs properly. DO NOT operate the Model G0456 disc sand- If, during the test run, you cannot easily locate er without an adequate dust collection sys- the source of an unusual noise or vibration, stop tem.

  • Page 26: Section 4: Operations, Operation Safety, Safety Key, Controls

    Controls loose clothing and long hair away from moving machinery. The Model G0456 features an emergency device NOTICE that will disable the speed dial if the paddle switch is turned ON/OFF without turning the dial to OFF first (see Figure 12 for control locations).

  • Page 27: Adjusting Tailstock, Adjusting Tool Rest

    Figure 13. Tailstock controls. Use the tool rest lock to adjust the tool rest height as needed. Figure 26 on Page 22 shows how to find the proper tool rest height. -17- G0456 Variable Speed Wood Lathe...

  • Page 28: Installing/removing Spur Center

    Insert the tapered end of the center into the spindle (see Figure 15), and push it in quickly and firmly. Figure 16. Removing spur center. Figure 15. Installing spur center. -18- G0456 Variable Speed Wood Lathe...

  • Page 29: Installing/removing Live Center

    Figure 17. Installing live center in tailstock. housing more than 2'' or the quill will not be supported enough. Failure to follow these warnings may result in personal injury. -19- G0456 Variable Speed Wood Lathe...

  • Page 30: Selecting Turning Tools

    Specialty Tools: These are the unique, spe- cial function tools to aid in hollowing, bowl making, cutting profiles, etc. The Swan Neck Hollowing Tool shown on Page 27 is a good example of a specialty tool. Figure 20. Skew chisel. -20- G0456 Variable Speed Wood Lathe...

  • Page 31: Spindle Turning

    Likewise, do not adjust too loose- ly or the workpiece will spin off the lathe. Use good judgement. Serious personal injury could result if care is not taken. -21- G0456 Variable Speed Wood Lathe...

  • Page 32: Faceplate Turning

    If you are unsure, read books or magazines about lathe techniques and seek training from experienced users. Figure 28. Mounting a typical faceplate to a backing block, which is glued to the workpiece. -22- G0456 Variable Speed Wood Lathe...

  • Page 33: Changing Speeds, Sanding/finishing

    High Motor Lock Bolt Whenever sanding or finishing, move the tool rest Pulley holder out of the way to increase personal safety and gain adequate working room. Figure 29. Belt tension controls. -23- G0456 Variable Speed Wood Lathe...

  • Page 34: Attaching Sandpaper, Disc Sanding

    The disc sander accepts 12" diameter cloth or paper-backed PSA sanding discs, which are available through Grizzly (see Page 28). Set the angle of the table relative to the sand- ing disc. The angle can be set with the angle...

  • Page 35: Miter Sanding, Angle Sanding

    (Figure 33). the rotating disc (Figure 34). Rotation Rotation Figure 33. Typical miter sanding operation. Figure 34. Typical angle sanding operation. -25- G0456 Variable Speed Wood Lathe...

  • Page 36: Section 5: Accessories

    Each jaw tightens individually and can be turned Figure 37. Model H1064 6-PC Chisel Set. around to hold larger dimension workpieces. Threaded insert required for mounting! Figure 36. Model G1082 4-Jaw Chuck. -26- G0456 Variable Speed Wood Lathe...

  • Page 37

    Figure 41. Robert Sorby Stebcentre. Figure 39. Model G9863 8-PC Chisel Set. H6204—Precision Drill Chuck ⁄ "– ⁄ " x JT#3 G1676—Drill Chuck Arbor MT#2 x JT#3 The best way to bore holes with your lathe! -27- G0456 Variable Speed Wood Lathe...

  • Page 38

    G1221 ............100 G4256 ............120 G1222 ............150 G4257 ............180 G4258 ............220 Figure 45. Recommended products for protect- ing unpainted cast iron/steel part on machinery. Figure 43. Replacement 12" sanding discs. -28- G0456 Variable Speed Wood Lathe...

  • Page 39: Section 6: Maintenance, Cleaning/lubricating

    SECTION 6: MAINTENANCE Cleaning/Lubricating Always disconnect power to the machine before Cleaning the Model G0456 is relatively easy. performing maintenance. Vacuum excess wood chips and sawdust, and Failure to do this may wipe off the remaining dust with a dry cloth. If any...

  • Page 40: Section 7: Service, Troubleshooting

    7. Motor bearings are at fault. 7. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement. 8. Spindle bearings at fault. 8. Test by rotating spindle; rotational grinding/loose shaft requires bearing replacement. -30- G0456 Variable Speed Wood Lathe...

  • Page 41: Wood Lathe Operation

    2. Debris was not removed from taper 2. Always clean tapers before installing. before inserting into barrel. 3. Tapers have rust. 3. Remove rust and wipe down with metal protectant; do not keep tapers installed when not in use. -31- G0456 Variable Speed Wood Lathe...

  • Page 42: Aligning Headstock Spindle To Tailstock

    Tighten the headstock adjustment bolts and reassemble all removed components in the opposite manner from which they were removed. Figure 46. Center tips touching to ensure alignment. -32- G0456 Variable Speed Wood Lathe...

  • Page 43: Replacing V-belt

    Remove the five cap screws (see Figure 48) that secure the disc housing to the head- stock, and remove the disc housing. Left-Handed Cap Screw Figure 48. Disc housing cap screw locations. -33- G0456 Variable Speed Wood Lathe...

  • Page 44: Replacing Motor Brushes

    Remove the motor mount bolts and the motor from the headstock. The Model G0456 features a DC motor, which uses heavy-duty carbon brushes. While these 10. Pry off the brush covers on the motor (see...

  • Page 45: Table Tilt, Aligning Table

    Loosen the lock lever, adjust the table angle square with the disc, and tighten the lock lever. Adjust the indicator line over the 0° mark by loosening/tightening the mounting screw, as shown in Figure 52. Figure 52. Adjusting table tilt indicator. -35- G0456 Variable Speed Wood Lathe...

  • Page 46

    Figure 54. Table aligned with sanding disc. -36- G0456 Variable Speed Wood Lathe...

  • Page 47: Electrical Components

    Electrical Components Power Cord Speed Sensor Wire Motor Cord Digital Display Circuit Board ON/OFF Paddle Switch Motor Control Board -37- G0456 Variable Speed Wood Lathe...

  • Page 48: Wiring Diagram

    ��� ����� ������ ������ ����� ����� ������� ������� ��� ��� ��� �� ������ �������� ����� ������ ������� ������� ������� ������ ������� ����� �� ����� �� ��� ����� ��� ��� ��� ������ �� ����� ������ -38- G0456 Variable Speed Wood Lathe...

  • Page 49: Parts Breakdown

    �� �� �� �� �� ���� �� �� �� �� �� �� �� �� �� �� �� �� �� � �� �� � � � � �� � � � �� �� �� �� �� -39- G0456 Variable Speed Wood Lathe...

  • Page 50: Miter Gauge, Parts List

    UPPER SPACER P0456051 LOCKING RING SHAFT PN06M HEX NUT M5-.8 PLN03 LOCK NUT 5/16-18 P0456108 FRONT COVER PW07 FLAT WASHER 5/16 P0456109 KNOB P0456054 SLIDING BLOCK P0456110 REAR COVER P0456055 HANDWHEEL P0456112 TOOL REST EXTENSION -40- G0456 Variable Speed Wood Lathe...

  • Page 51

    MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. ���...

  • Page 52: Warranty And Returns

    WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

  • Page 53

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  • Page 54

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  • Page 56

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