Grizzly G0657 Owner's Manual

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MODEL G0657/G0658
BENCHTOP LATHE
OWNER'S MANuAL
(For models manufactured since 5/13)
G0657
G0658
Copyright © February, 2008 by grizzly industrial, inC., reVised MarCh, 2013 (ts)
WARNiNG: NO PORTiON Of THiS MANuAL MAy BE REPRODuCED iN ANy SHAPE
OR fORM WiTHOuT THE WRiTTEN APPROvAL Of GRizzLy iNDuSTRiAL, iNC.
#Jb10401 printed in taiWan

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Summary of Contents for Grizzly G0657

  • Page 1 (For models manufactured since 5/13) G0657 G0658 Copyright © February, 2008 by grizzly industrial, inC., reVised MarCh, 2013 (ts) WARNiNG: NO PORTiON Of THiS MANuAL MAy BE REPRODuCED iN ANy SHAPE OR fORM WiTHOuT THE WRiTTEN APPROvAL Of GRizzLy iNDuSTRiAL, iNC.
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
  • Page 3: Table Of Contents

    Functional overview ........2 Cleaning ............32 g0657/g0658 identification ......3 unpainted Cast iron ........32 g0657 Machine data sheet ......4 lubrication ........... 32 g0658 Machine data sheet ......6 SECTiON 7: SERviCE ........33 SECTiON 1: SAfETy ........8 troubleshooting ...........
  • Page 4: Introduction

    Overview a wood lathe is used to turn wood stock. the We are proud to offer the g0657/g0658 benchtop primary components of the wood lathe are the lathe. this machine is part of a growing grizzly headstock, the tailstock, and the tool rest.
  • Page 5: G0657/G0658 Identification

    G0657/G0658 identification figure 1. Model g0657/g0658 identification. A. spindle handwheel outboard tool rest Mount (g0658 only) B. headstock M. digital speed display C. Faceplate N. speed Control dial D. spur Center O. on/oFF switch w/disabling Key E. tool rest P. belt tension lever Q.
  • Page 6: G0657 Machine Data Sheet

    MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0657 10 X 16 HEAVY-DUTY BENCH-TOP WOOD LATHE Product Dimensions: Weight................................79 lbs. Width (side-to-side) x Depth (front-to-back) x Height..............36 x 13-1/2 x 12 in.
  • Page 7 The information contained herein is deemed accurate as of 9/2/2013 and represents our most recent product specifications. Model G0657 PAGE 2 OF 2 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Models G0657/G0658 (Mfg. Since 5/13)
  • Page 8: G0658 Machine Data Sheet

    The information contained herein is deemed accurate as of 9/2/2013 and represents our most recent product specifications. Model G0658 PAGE 1 OF 2 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Models G0657/G0658 (Mfg. Since 5/13)
  • Page 9 The information contained herein is deemed accurate as of 9/2/2013 and represents our most recent product specifications. Model G0658 PAGE 2 OF 2 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Models G0657/G0658 (Mfg. Since 5/13)
  • Page 10: Section 1: Safety

    Models G0657/G0658 (Mfg. Since 5/13)
  • Page 11 Contact our debris. Make sure they are properly installed, technical support at (570) 546-9663. undamaged, and working correctly. Models G0657/G0658 (Mfg. Since 5/13)
  • Page 12: Additional Safety For Wood Lathes

    SAfE CLEARANCES. before starting spindle, SANDiNG/POLiSHiNG. to reduce entanglement verify workpiece has adequate clearance by hand- risk, remove tool rest before sanding. never com- rotating it through its entire range of motion. pletely wrap sandpaper around workpiece. -10- Models G0657/G0658 (Mfg. Since 5/13)
  • Page 13: Section 2: Power Supply

    -11- Models G0657/G0658 (Mfg. Since 5/13)
  • Page 14: Grounding & Plug Requirements

    Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if it will not fit the outlet, have a qualified electrician install the proper outlet with a verified ground. -12- Models G0657/G0658 (Mfg. Since 5/13)
  • Page 15: Section 3: Setup

    " ......... 3 unpacking H. lock handles..........3 outboard turning attachment ....1 the Model g0657/g0658 was carefully packed when it left our warehouse. if you discover the machine is damaged after you have signed for delivery, please immediately call Customer Service at (570) 546-9663 for advice.
  • Page 16: Cleanup

    5. t23692 orange power degreaser. off the rest with the rag. repeat Steps 2–3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust. -14- Models G0657/G0658 (Mfg. Since 5/13)
  • Page 17: Site Considerations

    Only install in an Shadows, glare, or strobe effects that may distract access restricted location. or impede the operator must be eliminated. 37" Model G0657 17" 50" Model G0658 26" figure 6. Minimum working clearances. -15- Models G0657/G0658 (Mfg. Since 5/13)
  • Page 18: Mounting

    Lock Washer Hex Nut do not overtighten the mounting fasteners as this may crack the cast iron feet. figure 7. example of a through mount setup. -16- Models G0657/G0658 (Mfg. Since 5/13)
  • Page 19: Assembly

    (figure 11). to insert the centers, refer to installing/ Removing Spur Center and installing/ Removing Live Center on Page 23. outboard turning attachment lock handles figure 11. outboard turning attachment -17- Models G0657/G0658 (Mfg. Since 5/13)
  • Page 20: Test Run

    — investigate and correct strange or unusual noises or vibrations before operating the machine further. always disconnect the machine from power when investigating or correcting potential problems. -18- Models G0657/G0658 (Mfg. Since 5/13)
  • Page 21: Section 4: Operations

    Children or untrained people can be ning any projects. Regardless of the con- seriously injured by this machine. This tent in this section, Grizzly industrial will risk increases with unsupervised operation. not be held liable for accidents caused by To help prevent unsupervised operation, lack of training.
  • Page 22: Basic Controls

    Tool Rest: provides a stable resting position for turning tools. Tool Rest Lock Handle: locks the tool rest in position relative to the tool rest base. Quill lock handle tailstock release lever figure 16. tailstock Controls. -20- Models G0657/G0658 (Mfg. Since 5/13)
  • Page 23: Changing Speed Ranges

    Example: as indicated in the speed the variable speed motors on the Model g0657 chart, on the G0657, belt position B creates and g0658 allow the spindle speed to vary an rpM range of 600-1800 (figure 19).
  • Page 24: Adjusting Tailstock

    To adjust the tool rest: loosen the lock handle (figure 23) and adjust the tool rest vertically and/or swivel it as needed, then tighten the lock handle. tailstock Mounting nut figure 22. release lever adjustment. -22- Models G0657/G0658 (Mfg. Since 5/13)
  • Page 25: Installing/Removing Spur Center

    Center rod handle until the spur center is freed from the spindle (figure 25). figure 26. live center installed in tailstock. tighten the quill lock handle. -23- Models G0657/G0658 (Mfg. Since 5/13)
  • Page 26: Removing/Installing Faceplate

    Faceplate headstock spindle wheel figure 27. removing faceplate. To install the faceplate: disConneCt lathe FroM poWer! thread faceplate onto spindle shaft until it is secure against the shoulder on the spindle shaft. -24- Models G0657/G0658 (Mfg. Since 5/13)
  • Page 27: Selecting Turning Tools

    • special function tools to aid in hollowing, bowl making, cutting profiles, etc. the swan neck hollowing tool shown on Page 30 is a good example of a specialty tool. figure 29. skew chisel. -25- Models G0657/G0658 (Mfg. Since 5/13)
  • Page 28: Outboard Turning (G0658 Only)

    32. safe tool rest position. -26- Models G0657/G0658 (Mfg. Since 5/13)
  • Page 29: Spindle Turning

    36. Workpiece marked diagonally from or the workpiece will spin off the lathe. use corner to corner to determine the center. good judgement. Serious personal injury could result if care is not taken. -27- Models G0657/G0658 (Mfg. Since 5/13)
  • Page 30: Faceplate Turning

    40. you will use. if you are unsure, read books or magazines about lathe techniques and seek thread the faceplate onto the headstock training from experienced users. spindle and tighten securely. -28- Models G0657/G0658 (Mfg. Since 5/13)
  • Page 31: Sanding/Finishing

    (look through the drilled hole to line up centers), clamp the backing block to the workpiece, and wait for the glue to cure according to the manufactur- er’s recommendation. -29- Models G0657/G0658 (Mfg. Since 5/13)
  • Page 32: Section 5: Accessories

    To reduce this risk, only install accessories Threaded insert required for mounting! recommended for this machine by Grizzly. NOTICE Refer to our website or latest catalog for additional recommended accessories.
  • Page 33 " parting tool, ⁄ " o.d. Chuck wrenches included. spindlemaster. figure 47. Model g8784 4-Jaw Chuck for round figure 49. Model h9080 Micro turning tool set. pieces. www.grizzly.com 1-800-523-4777 order online at or call -31- Models G0657/G0658 (Mfg. Since 5/13)
  • Page 34: Section 6: Maintenance

    • Clean/vacuum dust buildup off of motor. Cleaning Cleaning the Model g0657/g0658 is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. figure 50. lubrication locations.
  • Page 35: Section 7: Service

    3. Workpiece or center/chuck is at fault. 3. Center workpiece on center/chuck or face plate; reduce rpM; replace defective center/chuck. 4. Motor bearings are at fault. 4. test by rotating shaft; rotational grinding/loose shaft requires bearing replacement. -33- Models G0657/G0658 (Mfg. Since 5/13)
  • Page 36: Wood Lathe Operation

    1. turn the barrel handwheel until it forces taper out of tapered tool from way back into the tailstock. barrel. tailstock barrel. 2. debris was not removed from taper before always make sure that taper surfaces are clean. inserting into barrel. -34- Models G0657/G0658 (Mfg. Since 5/13)
  • Page 37: Changing Belt

    (figure 52). rpM sensor ring rpM sensor figure 54. rpM sensor. Complete the new belt installation by fol- lowing Steps 6-9 in the Changing Speed Ranges procedure on Page 21. figure 52. belt removal. -35- Models G0657/G0658 (Mfg. Since 5/13)
  • Page 38: Motor Service

    When checking brushes, be sure to return each brush in the same position that it came from. When replacing old brushes, be sure to replace both brushes at the same time. -36- Models G0657/G0658 (Mfg. Since 5/13)
  • Page 39: Section 8: Wiring

    Technical source. Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -37- Models G0657/G0658 (Mfg. Since 5/13)
  • Page 40: G0657/G0658 Wiring Diagram

    SPEED CONTROL SPINDLE RPM SENSOR ON/OFF SWITCH (viewed from behind) MOTOR CIRCUIT BOARD MOTOR M – For the motor wiring, always use the Overload Reset wiring diagram inside the motor Switch junction box. LVR3 HVR1 -38- Models G0657/G0658 (Mfg. Since 5/13)
  • Page 41: Section 9: Parts

    30-7 30-10 30-9 30-6 30-2 30-12 30-5 9 10 30-4 11 12 13 30-13 30-1 30-3 30-8 30-11 44-1 39-9 40 41 39-1 39-8 50 51 39-3 52 53 39-5 39-7 39-6 39-2 55-2 39-4 55-1 -39- Models G0657/G0658 (Mfg. Since 5/13)
  • Page 42 30-8 P0657030-8 HEAT SINK 55-2 P0657055-2 MOTOR BRUSH CAP 30-9 P0657030-9 CASE P0657057 RUBBER HANDLE 30-10 P0657030-10 RESET LABEL P0657058 TOOL REST 30-11 P0657030-11 STRAIN RELIEF P0657059 TOOL REST BASE 30-12 P0657030-12 JUMPER WIRE -40- Models G0657/G0658 (Mfg. Since 5/13)
  • Page 43 G0657 Main Parts List (Cont'd) REF PART # DESCRIPTION REF PART # DESCRIPTION P0657060 BUSHING PEC12M E-CLIP 12MM PR03M EXT RETAINING RING 12MM P0657074 TAILSTOCK P0657062 ECCENTRIC ROD PR01M EXT RETAINING RING 10MM P0657063 TOOL REST LOCK HANDLE P0657077 TAILSTOCK LEVER...
  • Page 44: G0657 Labels

    MuST maintain the original location and readability of the labels on the machine. if any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. -42-...
  • Page 45: G0658 Main

    G0658 Main 58-11 58-5 58-2 58-4 58-8 58-9 58-13 58-10 58-1 58-3 58-6 58-7 58-12 81-1 63-9 63-1 63-8 63-5 63-3 63-6 63-7 63-2 63-4 74-2 74-1 -43- Models G0657/G0658 (Mfg. Since 5/13)
  • Page 46 58-11 P0658058-11 SMALL STRAIN RELIEF P0658033 LIVE CENTER SHAFT 58-12 P0658058-12 JUMPER WIRE P0658034 TAILSTOCK QUILL 58-13 P0658058-13 EXT TOOTH WASHER #10 P0658035 LEADSCREW P0658059 LATHE BED P0658036 E-CLIP 12MM P0658060 EXT TOOTH WASHER #10 -44- Models G0657/G0658 (Mfg. Since 5/13)
  • Page 47 P0658087 HEX WRENCH 2.5MM P0658067 LEVELING FOOT P0658088 HEX WRENCH 3MM P0658068 MOTOR PULLEY P0658089 HEX WRENCH 6MM P0658069 STRAIN RELIEF MG16A-10B-ST P0658094 KNOCKOUT BAR HANDLE P0658072 LOCK NUT 5/16-18 P0658095 KNOCKOUT BAR ROD -45- Models G0657/G0658 (Mfg. Since 5/13)
  • Page 48: G0658 Labels

    MuST maintain the original location and readability of the labels on the machine. if any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. -46-...
  • Page 49: Warranty Card

    Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
  • Page 50 FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...
  • Page 51: Warranty And Returns

    WARRANTy AND RETuRNS grizzly industrial, inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. this warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

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G0658

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