Grizzly G0462 Owner's Manual

Wood lathe w/ digital readout.
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MODEL G0462
WOOD LATHE
w/DIGITAL READOUT
OWNER'S MANUAL
Copyright © ApriL, 2010 By grizzLy industriAL, inC.
WARNING: NO pORTION Of THIS MANUAL MAy bE REpRODUcED IN ANy SHApE
OR fORM WITHOUT THE WRITTEN AppROvAL Of GRIzzLy INDUSTRIAL, INc.
For modeLs mAnuFACtured sinCe 3/10 #ts12792 printed in ChinA

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   Summary of Contents for Grizzly G0462

  • Page 1

    OWNER'S MANUAL Copyright © ApriL, 2010 By grizzLy industriAL, inC. WARNING: NO pORTION Of THIS MANUAL MAy bE REpRODUcED IN ANy SHApE OR fORM WITHOUT THE WRITTEN AppROvAL Of GRIzzLy INDUSTRIAL, INc. For modeLs mAnuFACtured sinCe 3/10 #ts12792 printed in ChinA...

  • Page 2

    This manual provides critical safety instructions on the proper setup, operation, maintenance and service of this machine/equipment. Failure to read, understand and follow the instructions given in this manual may result in serious personal injury, including amputation, electrocution or death. The owner of this machine/equipment is solely responsible for its safe use.

  • Page 3: Table Of Contents

    INTRODUcTION ... 2 manual Accuracy ... 2 Contact info... 2 machine description ... 2 identification ... 3 machine data sheet ... 4 SEcTION 1: SAfETy ... 6 safety instructions for machinery ... 6 Additional safety for Wood Lathes ... 8 SEcTION 2: cIRcUIT REQUIREMENTS ...

  • Page 4: Introduction, Manual Accuracy, Contact Info, Machine Description

    P.O. Box 2069 Bellingham, WA 98227-2069 Email: manuals@grizzly.com Machine Description the model g0462 Wood Lathe is designed to turn wood stock so the operator can remove material with a hand-held cutting tool or chisel. the variable speed allows for infinite spindle speed adjustment from 600–2400 rpm, and the...

  • Page 5: Identification

    & spur Center Lock Lever digital tailstock readout Live tool rest handwheel Center motor head Variable Lock Lever speed Lever power tool rest Base switch head pivot w/pivot Arm Lock pin figure 1. model g0462 identification. g0462 Wood Lathe (mfg. since 3/10)

  • Page 6: Machine Data Sheet

    Machine Data Sheet Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0462 WOOD LATHE WITH DIGITAL READOUT Product Dimensions: Weight... 287 lbs. Length/Width/Height... 72-1/2 x 19 x 48 in. Foot Print (Length/Width)... 54 x 13-3/4 in.

  • Page 7

    Other Specifications: Country Of Origin ... China Warranty ... 1 Year Serial Number Location ... Grizzly ID Label Assembly Time ... 1 hour Features: Heavy Duty, Precision Ground Cast Iron Bed and Cast Iron Legs Ensures Stability and Minimal Vibration...

  • Page 8: Section 1: Safety, Safety Instructions For Machinery

    Extended exposure to this noise without hearing protection can cause permanent hearing loss. MENTAL ALERTNESS. Be mentally alert when running machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted. g0462 Wood Lathe (mfg. since 3/10)

  • Page 9

    Wood Lathe (mfg. since 3/10) APPROVED OPERATION.­ Untrained­ operators­ can­ be­ seriously­ hurt­ by­ machinery.­ Only­ allow­ trained­ or­ properly­ supervised­ people­ to­ use­...

  • Page 10: Additional Safety For Wood Lathes

    13. fAcEpLATE TURNING. When faceplate turning, make sure the faceplate is securely attached to the workpiece and it is properly attached to the spindle. Always use lathe chisels on the downward spinning side of the workpiece only. g0462 Wood Lathe (mfg. since 3/10)

  • Page 11: Section 2: Circuit Requirements, V Operation

    Circuit size ... 20 Amps g0462 Wood Lathe (mfg. since 3/10) power connection Device the model g0462 comes prewired with a nemA 5-15 plug, as shown in figure 2. GROUNDED 5-15 RECEPTACLE Grounding Prong...

  • Page 12: Section 3: Setup, Needed For Setup, Unpacking

    Otherwise, filing a freight claim can be difficult. When you are completely satisfied with the condi- tion of your shipment, inventory the contents. g0462 Wood Lathe (mfg. since 3/10)

  • Page 13: Inventory

    Immediately discard all plas- tic bags and packing materi- als to eliminate choking/suf- focation hazards for children and animals. g0462 Wood Lathe (mfg. since 3/10) figure 3. Box 1 inventory. figure 4. hardware bag inventory. figure 5. Box 2 inventory. -11-...

  • Page 14: Cleanup

    (Do not use a metal scraper or you may scratch your machine.) Repeat Steps 2–3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust. g0462 Wood Lathe (mfg. since 3/10) inhaled.

  • Page 15: Site Considerations

    Only install in an access restricted location. 19" Recommended 48" For Outboard Turning g0462 Wood Lathe (mfg. since 3/10) Physical Environment The physical environment where your machine is operated is important for safe operation and the longevity of its components. For best results,...

  • Page 16: Mounting

    9. machine mount example. NOTICE We strongly recommend securing your machine to the floor if it is hardwired to the power source. consult with your electrician to ensure compliance with local codes. g0462 Wood Lathe (mfg. since 3/10)

  • Page 17: Assembly

    Note: The headstock end is the heaviest and usually requires two people lifting at that end. g0462 Wood Lathe (mfg. since 3/10) secure the lathe to the legs with the (8) m8-1.25 x 35 cap screws and 8mm lock washers, as shown in figure 11.

  • Page 18: Power Connection, Test Run

    Flip the paddle up to turn the lathe ON. Note: Make sure that your hand stays poised over the switch in case you need to quickly turn the machine OFF. Test Run g0462 Wood Lathe (mfg. since 3/10)

  • Page 19

    Call our tech support at (570) 546-9663 for help figure 15. removing switch disabling key from the paddle switch. g0462 Wood Lathe (mfg. since 3/10) NOTICE The spindle speed levers adjust the pulley width to change the spindle speed. To pre-...

  • Page 20: Section 4: Operations, Adjusting Head

    -18- Adjusting Head the model g0462 headstock can be positioned anywhere along the bed and pivoted up to 180˚. To position the headstock along the length of the bed:...

  • Page 21: Adjusting Tailstock

    Wood Lathe (mfg. since 3/10) Adjusting Tailstock the tailstock is equipped with a cam-action clamping system to secure it. When the lock lever is tightened, a locking plate lifts up and secures the tool rest to the bed.

  • Page 22: Adjusting Tool Rest, Installing/removing Spur Center

    ALWAyS make sure all of the tool rest locks are tight before beginning operation. the model g0462 comes with a three-way adjust- able tool rest (see figure 21). • use the base lock lever to secure the tool rest along the length of the bed.

  • Page 23: Installing/removing Live Center

    (see figure 24). Knockout tool figure 24. removing spur center using the knockout tool. g0462 Wood Lathe (mfg. since 3/10) before beginning any turning operation that uses the live center installed into the tailstock quill, make sure the spur and...

  • Page 24: Installing/removing Faceplate

    26. tightening the faceplate onto the spindle. to remove the faceplate, perform Steps 3–4 in reverse. For detailed instructions on mounting a workpiece to the faceplate, refer to faceplate Turning on page 26. g0462 Wood Lathe (mfg. since 3/10)

  • Page 25: Selecting Turning Tools

    (usually at an angle of 20-40˚). figure 28 shows an example of a skew chisel. figure 28. skew chisel. g0462 Wood Lathe (mfg. since 3/10) Scrapers—mainly used where access for • other tools is limited, such as hollowing oper- ations.

  • Page 26: Spindle Turning

    Step 1. if your workpiece is over 2" x 2", cut the cor- ners off the workpiece length-wise to make turning the corners safer and easier. g0462 Wood Lathe (mfg. since 3/10) ⁄ " deep hole at...

  • Page 27: Spindle Turning Tips

    Use good judgement. Serious personal injury could result if care is not taken in this procedure. g0462 Wood Lathe (mfg. since 3/10) 11. position the tool rest approximately from the workpiece and approximately above the center line, as illustrated in figure ⁄...

  • Page 28: Faceplate Turning

    Note: Allow the glue joint to completely cure according to the manufacturer's instructions. Follow the instructions above to attach the faceplate to the backing block. g0462 Wood Lathe (mfg. since 3/10)

  • Page 29: Outboard Turning, Sanding/finishing Using The Lathe

    12''. For the size of the model g0462 and its minimum turning speed, we recommend a maximum diameter of 17'' for outboard turning.

  • Page 30: Section 5: Accessories

    19" long 1" skew, a ⁄ " long ⁄ " gouge. Comes in a beautiful blow molded carrying case. An extremely popular set! figure 44. model h1064 6-pC Chisel set. g0462 Wood Lathe (mfg. since 3/10) ⁄ "–3 ⁄ ". ⁄ "...

  • Page 31

    H6204—precision Drill chuck G1676—Drill chuck Arbor MT#2 x JT#3 the best way to bore holes with your lathe! g0462 Wood Lathe (mfg. since 3/10) H0507—20" Swan Neck Hollowing Tool H0508—24" Swan Neck Hollowing Tool An excellent choice for blind turning or undercut- ting where reach is restricted.

  • Page 32: Section 6: Maintenance, Schedule, Cleaning, Lathe Bed, Tailstock, Lubrication

    Lubrication since all the bearings for the model g0462 are sealed and permanently lubricated, simply leave them alone unless they need to be replaced. do not lubricate them.

  • Page 33: Section 7: Service, Troubleshooting

    Bad surface finish. 1. Wrong spindle speed. 2. dull chisel or wrong chisel being used for the operation. g0462 Wood Lathe (mfg. since 3/10) Troubleshooting possible solution 1. disconnect power, and inspect circuit for electrical shorts and repair. replace circuit breaker if it is old or has tripped many times.

  • Page 34

    2. Always make sure that taper surfaces are clean. 1. Align the quill keyway with the quill lock lever as shown in figure 13, on page 16 and slightly tighten the lever to engage the keyway. g0462 Wood Lathe (mfg. since 3/10)

  • Page 35: Aligning Centers, Replacing V-belt

    Wood Lathe (mfg. since 3/10) Replacing v-belt the pulley system that allows the model g0462 to operate at variable speeds also keeps the V-belt properly tensioned. however, if the V-belt shows signs of cracking, splitting, or any other damage, we recommend you replace it to ensure optimum power transmission.

  • Page 36: Section 8: Wiring & Electrical, Wiring Safety Instructions

    EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663. g0462 Wood Lathe (mfg. since 3/10)

  • Page 37: Electrical Components & Wiring Diagram

    NEMA 5-15 Plug (As Recommended) Ground Neutral figure 51. paddle switch wiring. Paddle Switch figure 52. motor wiring. Digital Readout Motor Capacitor 100MFD 250VAC Spindle Speed Sensor READ ELECTRICAL SAFETY -35- g0462 Wood Lathe (mfg. since 3/10) ON PAGE 34!

  • Page 38: Section 9: Parts

    SEcTION 9: pARTS -36- g0462 Wood Lathe (mfg. since 3/10)

  • Page 39: Parts List

    P6205ZZ BALL BEARING 6205ZZ PR26M INT RETAINING RING 52MM PR26M INT RETAINING RING 52MM P6205ZZ BALL BEARING 6205ZZ PR11M EXT RETAINING RING 25MM g0462 Wood Lathe (mfg. since 3/10) parts List PART # PR58M P0462041 P0584048 PS08M PS02M P0584045 P0462046...

  • Page 40: Machine Labels

    MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REpLAcE that label before using the machine again. contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. -38-...

  • Page 41: Warranty Card

    Do you think your machine represents a good value? Would you recommend Grizzly Industrial to a friend? Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times.

  • Page 42

    FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 TAPE ALONG EDGES--PLEASE DO NOT STAPLE Place Stamp Here...

  • Page 43: Warranty And Returns

    WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

  • Page 44

    Buy Direct and Save with Grizzly – Trusted, Proven and a Great Value! ® ~Since 1983~ Visit Our Website Today For Current Specials! ORDER 24 HOURS A DAY! 1-800-523-4777...

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