Grizzly G0975 Owner's Manual
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Grizzly G0975 Owner's Manual

Grizzly G0975 Owner's Manual

Cyclone dust collector
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MODEL G0975/G0976/G0977
CYCLONE DUST COLLECTOR
OWNER'S MANUAL
(For models manufactured since 08/24)
G0975
G0976
G0977
COPYRIGHT © DECEMBER, 2024 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#JA23113 PRINTED IN TAIWAN
V1.12.24
***Keep for Future Reference***

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Summary of Contents for Grizzly G0975

  • Page 1 G0977 COPYRIGHT © DECEMBER, 2024 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #JA23113 PRINTED IN TAIWAN V1.12.24 ***Keep for Future Reference***...
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    SECTION 2: POWER SUPPLY ...... 12 SECTION 9: WIRING ........52 G0975 Power Supply ........12 Wiring Safety Instructions ......52 Converting Voltage to 240V (G0975) ... 14 G0975 Wiring Diagram 120V ....... 53 G0976/G0977 Power Supply ....... 16 G0975 Wiring Diagram 240V ....... 54 G0976 Wiring Diagram ........

  • Page 4: Introduction

    6" Dust Port Inlet • 1136 CFM @ 2.85" SP • 28-Gallon Collection Capacity • G0977 3 HP 220V Motor • 8" Dust Port Inlet • 1751 CFM @ 2.50" SP • 36-Gallon Collection Capacity • Model G0975/G0976/G0977 (Mfd. Since 08/24)

  • Page 5: Identification

    Panel Locking Swivel Caster Drum Collection Caster Lock Drum Filter Collection Handle Drum Bag Canister Filter Locking Caster Assembly w/Caster Mount To reduce your risk of serious injury, read this entire manual BEFORE using machine. Model G0975/G0976/G0977 (Mfd. Since 08/24)

  • Page 6: Controls & Components

    H. Circuit Breaker Reset Button: Allows A. Inlet Adapter: Allows connection of multiple machine to be restarted after thermal 4" ducts to main dust port inlet. G0975/G0976 overload protection has tripped. To reset, adapter has two inlets and G0977 adapter place ON/OFF switch in OFF position, wait a has three inlets.
  • Page 7 OFF after 8 seconds. M. DUST COLLECTION INDICATOR: Illuminates when machine is operating. N. ON Button: Turns main motor ON. O. OFF Button: Turns main motor OFF. POWER INDICATOR: Illuminates when machine is connected to power. Model G0975/G0976/G0977 (Mfd. Since 08/24)

  • Page 8: Machine Data Sheet

    12 AWG 14 AWG 12 AWG Plug Included Included Plug Type 5-20 for 120V 6-15 L6-30 Recommended Plug Type 6-15 for 240V Magnetic Switch Switch Type Control Panel w/Remote Control w/Overload Protection & Remote Control Model G0975/G0976/G0977 (Mfd. Since 08/24)
  • Page 9 " ⁄ " Primary Filter Width ⁄ " Number of Secondary Filters Secondary Filter Type HEPA Secondary Filter Rating 99.97% @ 0.3 microns Secondary Filter Length ⁄ " ⁄ " Secondary Filter Width ⁄ " Model G0975/G0976/G0977 (Mfd. Since 08/24)
  • Page 10 Other Specifications Country of Origin Taiwan Warranty 1 Year ⁄ Hours ⁄ Hours Approx. Assembly & Setup Time Serial Number Location Machine ID Label Sound Rating 74 dB 77 dB 79 dB ISO 9001 Factory Model G0975/G0976/G0977 (Mfd. Since 08/24)

  • Page 11: Section 1: Safety

    Never operate under the influence of drugs or injury or blindness from flying particles. Everyday alcohol, when tired, or when distracted. eyeglasses are NOT approved safety glasses. Model G0975/G0976/G0977 (Mfd. Since 08/24)
  • Page 12 EXPERIENCING DIFFICULTIES. If at any time debris. Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. -10- Model G0975/G0976/G0977 (Mfd. Since 08/24)

  • Page 13: Additional Safety For Dust Collectors

    Make sure you know be exposed to rain or moisture, which creates a what type of wood dust you will be exposed to in shock hazard and will reduce life of machine. case of an allergic reaction. -11- Model G0975/G0976/G0977 (Mfd. Since 08/24)

  • Page 14: Section 2: Power Supply

    Phase ........... Single-Phase sure it is connected to a power supply circuit that Power Supply Circuit ......15 Amps meets the specified circuit requirements. Plug/Receptacle ......NEMA 6-15 -12- Model G0975/G0976/G0977 (Mfd. Since 08/24)
  • Page 15 The plug must only be inserted into a matching receptacle (see following figure) that is properly installed and grounded in accordance with all local codes and ordinances. -13- Model G0975/G0976/G0977 (Mfd. Since 08/24)

  • Page 16: Converting Voltage To 240V (G0975)

    Ground Items Needed Phillips Head Screwdriver #1 ......1 Masking Tape ........As Needed Figure 8. G0975 main motor (120V). Wire Nut (12AWG) ..........1 Electrical Tape ........As Needed Control Panel (Interior) Connect wires 2 and 3 with a wire nut and KUOYUH 88 Series Circuit Breaker 15A ...
  • Page 17 Note: Ensure wires are connected to the cor- Ground P.W. OUT. Neutral rect corresponding terminals. P.W. OUT. MIN. MAX. Neutral MIN. MAX. MDR-40P-5V MDR-40P-5V 120 VAC 5-20 Plug Ground Figure 11. Location of circuit breaker. -15- Model G0975/G0976/G0977 (Mfd. Since 08/24)

  • Page 18: G0976/G0977 Power Supply

    To reduce the risk of these hazards, avoid over- loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements. -16- Model G0975/G0976/G0977 (Mfd. Since 08/24)
  • Page 19 -17- Model G0975/G0976/G0977 (Mfd. Since 08/24)

  • Page 20: Section 3: Setup

    IMPORTANT: Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack- aging to file a freight claim. It is also extremely helpful if you need to return your machine later.

  • Page 21: Inventory

    Q. Collection Bag (G0977) ......1 R. Filter Bag ............ 1 S. Inlet Adapter 6" x 4" x 2 (G0975/G0976) ..1 Inlet Adapter 8" x 4" x 3 (G0977) ....1 U. Locking Casters 3" w/Caster Mounts ..2 Locking Swivel Casters 3"...
  • Page 22 AM. External Retaining Rings 13mm ....2 AN. Hex Nuts ⁄ "-24 ........12 AO. Hex Nuts ⁄ "-18 ......... 4 AP. Hex Nuts ⁄ "-16 .......... 4 AQ. Lock Nuts M6-1 .......... 2 Figure 15. Hardware/fasteners. -20- Model G0975/G0976/G0977 (Mfd. Since 08/24)

  • Page 23: Hardware Recognition Chart

    Hardware Recognition Chart USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS. Flat Head Screw -21- Model G0975/G0976/G0977 (Mfd. Since 08/24)

  • Page 24: Site Considerations

    G0975 X= 60 ⁄ " Y= 53 ⁄ " G0976 X= 60 ⁄ " Y= 53 ⁄ " G0977 X= 70" Y= 60 ⁄ " Figure 16. Minimum working clearances. -22- Model G0975/G0976/G0977 (Mfd. Since 08/24)

  • Page 25: Assembly

    ⁄ " hex bolts and (2) ⁄ " flat washers (see Figure 18). Figure 20. Lower rear cover attached to stand base. Vacuum Hose Bracket Figure 18. Vacuum hose bracket fastened to stand base. -23- Model G0975/G0976/G0977 (Mfd. Since 08/24)
  • Page 26 ⁄ "-18 hex nuts (see Figure 22). Machine Upper Body Rear Cover Legs x 14 Upper Handles Rear Cover Figure 24. Machine body attached to stand. Figure 22. Handles attached to upper rear cover. -24- Model G0975/G0976/G0977 (Mfd. Since 08/24)
  • Page 27 Figure 26. inside ring facing down toward base of collec- tion drum (see Figure 28). Collection Vacuum Ring Drum Figure 26. Swivel casters installed on collection Figure 28. Vacuum ring placed inside collection drum. drum. -25- Model G0975/G0976/G0977 (Mfd. Since 08/24)
  • Page 28 Remove fasteners before starting assembly. Collection Drum Lock Handle Leg Slots Filter Brush Drum Handle Assembly Figure 30. Aligning collection drum with front of machine. Figure 32. Filter brush assembly attached to motor spindle. -26- Model G0975/G0976/G0977 (Mfd. Since 08/24)
  • Page 29 "-20 wing nut (see Filter Bag Figure 34). 22. Secure filter brush base to canister filter assembly with (2) ⁄ "-20 x ⁄ " knob bolts (see Figure 35. Filter bag attached to canister filter. Figure 34). -27- Model G0975/G0976/G0977 (Mfd. Since 08/24)
  • Page 30 27. Attach inlet adapter to machine body using (1) #10 x ⁄ " tap screw, as shown in Figure 37. Right Maintenance Door Figure 36. Right maintenance door attached to machine body. Figure 37. Inlet adapter attached to dust port (G0975 shown). -28- Model G0975/G0976/G0977 (Mfd. Since 08/24)

  • Page 31: Test Run

    Note: After main motor is turned OFF, filter brush cleaning motor will automatically run for 8 seconds. Allow cleaning cycle to finish before proceeding to next step. -29- Model G0975/G0976/G0977 (Mfd. Since 08/24)
  • Page 32 Press A button to turn main motor ON (see Figure 40). Motor should run smoothly with Figure 40. Location of remote control buttons. little or no vibration or rubbing noises. Congratulations! Test Run is complete. -30- Model G0975/G0976/G0977 (Mfd. Since 08/24)

  • Page 33: Section 4: Designing The System

    Plastic duct generates static as a point-of-use dust collector, or for collecting electrical buildup that can dust from up to two machines (Model G0975 and cause fire or shock. Properly G0976) or up to three machines (Model G0977) ground it to reduce this risk.
  • Page 34 However, the cost of specifically components on the ends with sheet metal screws. designed flexible duct can vary greatly. Grizzly Another disadvantage is the rough internal seams offers polyethylene hose, which is well suited for...

  • Page 35: System Design

    Line Duct Our Workshop Planner will allow you to quickly and easily design and print a basic shop layout. Don't worry, non-Grizzly brand machines can be substituted with Grizzly machines for layout pur- Figure 45. Efficient duct layout. poses. Note: After you're finished, make sure to save your layout for later modification.
  • Page 36 5" 6" 7" 1200 8" 1600 Shaper Table Saw Planer 9" 2000 Figure 49. CFM requirements labeled for each machine. 10" 2500 Figure 47. Approximate required airflow for machines, based on dust port size. -34- Model G0975/G0976/G0977 (Mfd. Since 08/24)
  • Page 37 Experiment with different combinations of blast gates open/closed to find the best results for your system. Write your determined branch line sizes on your drawing, as shown in the following figure. -35- Model G0975/G0976/G0977 (Mfd. Since 08/24)
  • Page 38 List each type of elbow or branch and multiply the quantity (if more than one) by the static pressure loss given in the previous table. -36- Model G0975/G0976/G0977 (Mfd. Since 08/24)

  • Page 39: G0440 Machine Data Sheet

    STATIC PRESSURE (Inch/H2O) Elbows/Branches Figure 57. Example CFM for static pressure loss 6" 45˚ Y-Branch ........ 0.329 2 HP GRIZZLY DUST COLLECTOR PERFORMANCE RESULTS 4" 45˚ Elbow ........0.225 of line connected to a dust collector & router. Max CFM Max SP...
  • Page 40 Test pipe length is a minimum of 10x duct diameter. the air inlet. Test pipe length is a minimum of 10x duct diameter. Figure 58. G0975 performance curve table and Figure 60. G0977 performance curve table and data.

  • Page 41: System Grounding

    External Always guard against Ground Wire static electrical build up Internal by grounding all dust Ground Wire collection lines. Ground Screw Flex-Hose Figure 63. Flex-hose grounded to machine. -39- Model G0975/G0976/G0977 (Mfd. Since 08/24)

  • Page 42: Section 5: Operations

    Regardless of the content in this sec- odically to brush caked on dust into the plastic tion, Grizzly Industrial will not be held liable collection bag. for accidents caused by lack of training.

  • Page 43: Pairing Remote Control

    ON, then within 8 seconds, press ON/OFF button again. Filter motor should turn OFF. After verifying remote control connection, install control panel. Figure 65. Location of SAVE CODE button on control panel circuit board. -41- Model G0975/G0976/G0977 (Mfd. Since 08/24)

  • Page 44: Section 6: Accessories

    64 pages. To reduce this risk, only install accessories recommended for this machine by Grizzly. NOTICE Refer to our website or latest catalog for additional recommended accessories.
  • Page 45 D4256—45° Elbow 4" W1317—Wire Hose Clamp 4" W1007—Plastic Blast Gate 4" W1017—90° Elbow 4" Figure 72. 8" Dust-collection accessories. W1053—Anti-Static Grounding Kit T24268—Filter Bag (G0975, G0976, & G0977) D4206 W1017 H8469—Collection Bag (G0975 & G0976) T30326—Collection Bag (G0977) D4256 W1053...

  • Page 46: Section 7: Maintenance

    Page 46). If the operating pressure exceeds machine operation, if you ever observe any of the 8 inches of water (G0975/G0976) or 11 inches of items below, shut down the machine immediately water (G0977) and cleaning does not improve and fix the problem before continuing operations: performance, then replace the filter.

  • Page 47: Removing/Replacing Collection Drum Bag

    To remove/replace filter bag: Items Needed DISCONNECT MACHINE FROM POWER! Drum Bag H8469 (Models G0975, G0976) ..1 Drum Bag T30326 (Model G0977) ....1 Open maintenance door. To remove/replace collection drum bag:...

  • Page 48: Removing/Replacing Canister Filter Assembly

    (1 of 2) Figure 78. Location of filter brush base and fasteners. Figure 76. Location of filter brush cleaning ON/ OFF button. Allow filter brush cleaning motor to complete full 8 second cleaning cycle. -46- Model G0975/G0976/G0977 (Mfd. Since 08/24)
  • Page 49 11. Slide clean filter or replacement pleated car- tridge filter into HEPA filter (see Figure 81), and install filter bag flange using fasteners removed in Step 9. -47- Model G0975/G0976/G0977 (Mfd. Since 08/24)
  • Page 50 16. Connect machine to power supply. 17. Turn machine ON and check pressure gauge to verify vacuum pressure is below 4 inches of water (G0975/G0976) or 7 inches of water (G0977). If pressure gauge still reads over 4 inches of water (G0975/G0976) or 7 inches of water (G0977), then HEPA filter may need replacement.

  • Page 51: Section 8: Service

    10. Test all legs for power; repair/replace if at fault. only). 11. Centrifugal switch adjustment/contact 11. Adjust centrifugal switch/clean contact points. points at fault. Replace either if at fault. 12. Motor or motor bearings at fault. 12. Replace motor. -49- Model G0975/G0976/G0977 (Mfd. Since 08/24)
  • Page 52 2. Cylinder or funnel seals are loose or 2. Retighten all mounting and sealing points; replace damaged. damaged seals/gaskets. 3. Filter bag has hole(s). 3. Replace filter bag (Page 45). -50- Model G0975/G0976/G0977 (Mfd. Since 08/24)
  • Page 53 3. Move machine away from barrier; use remote within frequency, or controller is too far away. 75' of machine. 4. Remote control not paired with receiver. 4. Program receiver to accept remote control (Page 41). -51- Model G0975/G0976/G0977 (Mfd. Since 08/24)

  • Page 54: Section 9: Wiring

    Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -52- Model G0975/G0976/G0977 (Mfd. Since 08/24)

  • Page 55: G0975 Wiring Diagram 120V

    -V -V MOTOR 1 MOTOR Line INPUT Circuit Breaker KUOYUH 98 Series 25A Load INVERTER MEAN WELl LRS-100-24 Neutral P.W. OUT. MIN. MAX. MDR-40P-5V 120 VAC 5-20 Plug Ground READ ELECTRICAL SAFETY -53- Model G0975/G0976/G0977 (Mfd. Since 08/24) ON PAGE 52!

  • Page 56: G0975 Wiring Diagram 240V

    MOTOR 1 MOTOR Line INPUT Circuit Breaker KUOYUH 88 Series 15A Load INVERTER MEAN WELl LRS-100-24 Ground P.W. OUT. MIN. MAX. Neutral MDR-40P-5V 240 VAC 6-15 Plug As Recommended READ ELECTRICAL SAFETY -54- Model G0975/G0976/G0977 (Mfd. Since 08/24) ON PAGE 52!

  • Page 57: G0976 Wiring Diagram

    -V -V MOTOR 1 MOTOR Line INPUT Circuit Breaker KUOYUH 98 Series 20A Load INVERTER MEAN WELl LRS-100-24 P.W. OUT. MIN. MAX. MDR-40P-5V 220 VAC Ground 6-15 Plug READ ELECTRICAL SAFETY -55- Model G0975/G0976/G0977 (Mfd. Since 08/24) ON PAGE 52!

  • Page 58: G0977 Wiring Diagram

    MOTOR 1 Filter Brush Motor HENNKWELL 24VDC PK38K3SP938-311BBM INVERTER MEAN WELL LRS-100-24 P.W. OUT. MIN. MAX. MDR-40P-5V L1 A2 L3 96 Control Panel (Interior) Control Panel (Rear View) READ ELECTRICAL SAFETY -56- Model G0975/G0976/G0977 (Mfd. Since 08/24) ON PAGE 52!

  • Page 59: G0975 Electrical Components

    G0975 Electrical G0976 Electrical Components Components Figure 86. G0975 motor wiring. Figure 88. G0976 motor wiring. Figure 87. G0975 control panel wiring. Figure 89. G0976 control panel wiring. READ ELECTRICAL SAFETY -57- Model G0975/G0976/G0977 (Mfd. Since 08/24) ON PAGE 52!

  • Page 60: G0977 Electrical Components

    G0977 Electrical Components Figure 90. G0977 motor wiring. Figure 92. G0977 control panel wiring. Figure 91. G0977 magnetic switch wiring. READ ELECTRICAL SAFETY -58- Model G0975/G0976/G0977 (Mfd. Since 08/24) ON PAGE 52!

  • Page 61: Section 10: Parts

    SECTION 10: PARTS We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability. G0975 Parts 21-1 21-2 21-4...
  • Page 62 CASTER 3", SWIVEL P0975100 REMOTE CONTROL P0975046 HEX NUT 3/8-16 P0975101 MAINTENANCE DOOR, LEFT P0975047 COLLECTION DRUM VACUUM RING P0975102 MAINTENANCE DOOR, RIGHT -60- BUY PARTS ONLINE AT GRIZZLY.COM! Model G0975/G0976/G0977 (Mfd. Since 08/24) Scan QR code to visit our Parts Store.
  • Page 63 CONDUIT 3/8 X 39.4" P0975107 INT TOOTH WASHER 5MM P0975113 CONDUIT FITTING 3/8 X 1/2 P0975108 HEX BOLT M5-.8 X 16 -61- BUY PARTS ONLINE AT GRIZZLY.COM! Model G0975/G0976/G0977 (Mfd. Since 08/24) Scan QR code to visit our Parts Store.

  • Page 64: G0976 Parts

    G0976 Parts 21-1 21-2 21-4 21-3 21-5 21-6 21-7 21-8 21-9 -62- BUY PARTS ONLINE AT GRIZZLY.COM! Model G0975/G0976/G0977 (Mfd. Since 08/24) Scan QR code to visit our Parts Store.
  • Page 65 DRUM WINDOW 140 X 170 X 3MM ACRYLIC P0976102 PHOTOELECTRIC SENSOR P0976047 ACORN NUT 3/16-24 P0976103 POWER CORD 14G 3W 118" 6-15P -63- BUY PARTS ONLINE AT GRIZZLY.COM! Model G0975/G0976/G0977 (Mfd. Since 08/24) Scan QR code to visit our Parts Store.
  • Page 66 CONDUIT FITTING 3/8 X 1/2 P0976109 COMPRESSION LATCH P0976116 CONDUIT 3/8 X 39.4" P0976110 LATCH MOUNT P0976117 CONDUIT FITTING 3/8 X 1/2 -64- BUY PARTS ONLINE AT GRIZZLY.COM! Model G0975/G0976/G0977 (Mfd. Since 08/24) Scan QR code to visit our Parts Store.

  • Page 67: G0977 Parts

    G0977 Parts 21-1 21-2 21-4 21-3 21-5 21-6 21-7 21-8 21-9 -65- BUY PARTS ONLINE AT GRIZZLY.COM! Model G0975/G0976/G0977 (Mfd. Since 08/24) Scan QR code to visit our Parts Store.
  • Page 68 COLLECTION DRUM VACUUM RING P0977098 CONTROL PANEL P0977045 GASKET, RUBBER 11 X 21 X 1890MM P0977099 PHLP HD SCR 1/4-20 X 1/2 -66- BUY PARTS ONLINE AT GRIZZLY.COM! Model G0975/G0976/G0977 (Mfd. Since 08/24) Scan QR code to visit our Parts Store.
  • Page 69 INSULATION FOAM 20" X 27.5" P0977124 OL RELAY NHD 220V 24-28A P0977111 INSULATION FOAM 18" X 23.5" P0977125 MAGNETIC SWITCH BOX P0977112 COMPRESSION LATCH -67- BUY PARTS ONLINE AT GRIZZLY.COM! Model G0975/G0976/G0977 (Mfd. Since 08/24) Scan QR code to visit our Parts Store.

  • Page 70: Labels & Cosmetics

    Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. -68- BUY PARTS ONLINE AT GRIZZLY.COM!

  • Page 71: Warranty & Returns

    WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

This manual is also suitable for:

G0976G0977

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