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ReadySystem™ 1U
Users Guide
P/N 5001791A Revision B

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Summary of Contents for Ampro ReadySystem 1U P/N 5001791A

  • Page 1 ReadySystem™ 1U Users Guide P/N 5001791A Revision B...
  • Page 2 Notice Page NOTICE No part of this document may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language or computer language, in any form or by any means, electronic, mechanical, magnetic, optical, chemical, manual, or otherwise, without the prior written permission of Ampro Computers, Incorporated.
  • Page 3: Table Of Contents

    Contents Chapter 1 Setting Up the ReadySystem 1U .................. 1 About the ReadySystem 1U....................... 1 Using this Guide ..........................1 Requirements..........................1 What’s in the Box ........................... 2 Setup Steps............................2 Preparations........................... 2 Setting Up the Workspace ......................3 Installing the Mounting Hardware ....................3 Connecting the Peripherals......................
  • Page 4 Contents Figure 2-1. Removing Compact Flash Protective Cover ..............8 Figure 2-2. Installing Compact Flash Card ..................9 Figure 2-3. Removing ReadySystem Top Cover................11 Figure 2-4. Removing USB Connectors ..................11 Figure 2-5. Removing ReadyBoard from Enclosure................12 Figure 2-6. Internal Cables Shown Separated ................13 Figure 2-7.
  • Page 5: Chapter 1 Setting Up The Readysystem 1U

    Chapter 1 Setting Up the ReadySystem 1U About the ReadySystem 1U The ReadySystem™ products are intended for users of turn-key embedded systems, who prefer long lifecycle, configuration controlled computers over desktop grade systems with frequently changing motherboards. ReadySystem models feature the ReadyBoard single board computer (SBC), from the 400 MHz Intel Celeron®...
  • Page 6: What's In The Box

    Chapter 1 Setting Up the ReadySystem 1U What’s in the Box The Contents List identifies items in the shipping container of the ReadySystem 1U QuickStart Kit. Production quantities of the ReadySystem 1U, except for the first of multiple boxes, may not contain all of the optional items listed for the QuickStart Kit, but all boxes will have the standard items such as the mounting hardware and the PS/2 Y-cable.
  • Page 7: Setting Up The Workspace

    Chapter 1 Setting Up the ReadySystem 1U Setting Up the Workspace CAUTION To prevent damage to the ReadySystem 1U, ensure there is sufficient clearance around the air vents for unrestricted airflow. The air temperature inside the enclosure could rise above the specified operating temperature limits if the airflow through the vents is restricted.
  • Page 8: Connecting The Peripherals

    Chapter 1 Setting Up the ReadySystem 1U Connecting the Peripherals • This includes the Y-cable for the PS/2 keyboard & mouse. 7) Connect the Y-cable and the respective Refer to Figure 1-3 and Table 1-1 for location and description of the peripheral cables/ connectors and controls.
  • Page 9 Chapter 1 Setting Up the ReadySystem 1U Table 1-1. I/O Panel Connectors, Controls, and Indicators Control/Connector Description Power Switch This momentary push button Power Switch controls DC power and has an internal 2-wire cable, 5-pin connector attached to the ReadyBoard. DC IN This 2-pin coaxial connector is connected to the internal DC regulator and accepts 12 VDC or 24 VDC +/- 5% from an AC-to-DC converter (Brick power...
  • Page 10: Applying Power To The Readysystem 1U

    Chapter 1 Setting Up the ReadySystem 1U Applying Power to the ReadySystem 1U • Connect the DC power adapter or customer supplied DC supply into DC IN jack 8) Power up the ReadySystem 1U of ReadySystem 1U. See Figure 1-3. NOTE Power supplied to the unit must be within the allowed +12VDC +/- 5% or +24VDC +/-5%.
  • Page 11: Chapter 2 Installing Readysystem 1U Options

    Chapter 2 Installing ReadySystem 1U Options The procedures in this chapter describe how to install or remove the ReadySystem 1U supported options. This includes removing/installing the compact flash card and its cover, as well as removing the ReadyBoard model SBC from the ReadySystem 1U enclosure and removing/installing memory. NOTE The ReadyBoard 700 is used in these ReadyBoard examples, but you will need to refer to the specific documentation for your ReadyBoard...
  • Page 12: Figure 2-1. Removing Compact Flash Protective Cover

    Chapter 2 Installing ReadySystem 1U Options CAUTION To prevent damage to the ReadyBoard or the compact flash card, ensure you discharge yourself and follow good Electrostatic Discharge principals before touching components. The ReadyBoard and the compact flash card are sensitive to static electricity and easily can be damaged by improper handling. Do the following when handling either one: Always use an anti-static wrist/ankle strap and a grounding mat.
  • Page 13: Removing The Compact Flash Card

    Chapter 2 Installing ReadySystem 1U Options 8. Push the compact flash card into the opening until it firmly seats into the socket and mates with the pins. See Figure 2-2. Lip or Catch Edge Pin-1 Keyed Indicator Slots (2) Figure 2-2. Installing Compact Flash Card 9.
  • Page 14: Readysystem 1U Disassembly/Re-Assembly

    Chapter 2 Installing ReadySystem 1U Options ReadySystem 1U Disassembly/Re-Assembly Accessing the bottom of the ReadyBoard, where the SODIMM memory is installed, requires removing the ReadyBoard from the ReadySystem 1U enclosure. The following procedures described how to remove and re-install the ReadyBoard into the ReadySystem 1U enclosure. NOTE Some of the cables or components, including the ReadyBoard, may not be shown in the following figures to simplify the figure and improve clarity.
  • Page 15: Figure 2-3. Removing Readysystem Top Cover

    Chapter 2 Installing ReadySystem 1U Options Remove Top Cover M3x0.5 Screws (6) Figure 2-3. Removing ReadySystem Top Cover 5. If necessary, remove or loosen the four screws holding the two USB cables (USB 2 & USB 3) to the enclosure I/O Panel. See Figure 2-4. You might be able to just loosen the two USB connectors (USB 2 &...
  • Page 16: Installing The Readyboard Into Enclosure

    Chapter 2 Installing ReadySystem 1U Options 7. Disconnect all of the remaining cables from the ReadyBoard, before continuing. See Figures 2-4, 2-5, and 2-6. To remove the ReadyBoard from the enclosure with greater freedom, you may find it necessary to disconnect any cables between the +5 volt regulator and the internal parts of the ReadySystem. Refer also to the respective ReadyBoard QuickStart Guide for more cable removal information.
  • Page 17: Figure 2-6. Internal Cables Shown Separated

    Chapter 2 Installing ReadySystem 1U Options 2. Disconnect the coaxial power cable from the DC IN connector of the I/O panel. 3. Remove any of the six screws still holding the top cover to the ReadySystem. See Figure 2-3. 4. Slide the top cover to the rear and lift it up and away from the ReadySystem. Set aside the top cover for later re-installation.
  • Page 18: Figure 2-7. Readyboard Positioned Under Lan Ports

    Chapter 2 Installing ReadySystem 1U Options 7. Position the ReadyBoard near the eight standoffs on the enclosure base at about a 10° angle to the mounting surface. See Figures 2-7 and 2-8. 8. Insert the ReadyBoard and its LAN connectors just under the lip of the LAN port on the enclosure wall, behind the I/O panel.
  • Page 19: Connecting The Power Cables

    Chapter 2 Installing ReadySystem 1U Options 10. Insert eight M30.5, 6mm screws with washers into the standoffs on the enclosure floor. See Figure 2-8. Connecting the Power Cables When connecting the cables, refer to the pin-1 designations shown in Figure 2-10. Pin-1 is shown as a black pin (round or square) at the connectors and jumpers, unless otherwise noted.
  • Page 20: Figure 2-10. Connector And Jumper Pin-1 Locations (Typical Readyboard)

    Chapter 2 Installing ReadySystem 1U Options Serial B (J3A/B) TFT/LCD Serial B (J3) RS485 Termination CPU Fan (J1) GPIO (J2) (COM3 & 4) Clock (JP1) (JP6, COM3 & 4) Serial A (J5A/B) Power In (COM1 & 2) (J4) LCD Voltage Setting (JP2) Power-On Header (J6)
  • Page 21: Connecting The Remaining Cables

    Chapter 2 Installing ReadySystem 1U Options Power Switch Cable to ReadyBoard Enclosure Fan Cable Power In Cable to ReadyBoard Power On Cable to ReadyBoard DC In Cable to Regulator Board +5VDC Regulator Board Figure 2-11. Installing Power Cables Connecting the Remaining Cables The following procedure describes how to install the remaining cables to the ReadyBoard.
  • Page 22: Figure 2-12. Installing Ide, Audio, And Usb Cables

    Chapter 2 Installing ReadySystem 1U Options 4. Connect the IDE cable to the IDE connector (J22). See Figures 2-9, 2-10, and 2-12. ♦ If you did not disconnect the IDE cable from the hard disk drive earlier, just connect the free end of the IDE cable to the IDE connector (J22) on the ReadyBoard.
  • Page 23: Memory Installation

    Chapter 2 Installing ReadySystem 1U Options Memory Installation The ReadyBoard model uses a single SODIMM socket available on the underside of the board. The ReadyBoard SBC must be removed from the ReadySystem 1U enclosure to remove or install the single SODIMM.
  • Page 24: Figure 2-13. Removing Sodimm From Socket

    Chapter 2 Installing ReadySystem 1U Options CAUTION To prevent damage to the SODIMM, do not touch the SODIMM until you have discharged yourself and followed good Electrostatic Discharge principals. The SODIMMs are sensitive to static electricity and can be easily damaged by improper handling.
  • Page 25: Installing The Sodimm

    Chapter 2 Installing ReadySystem 1U Options Installing the SODIMM If you want to install a larger size SODIMM or replace the existing SODIMM, refer to the following procedure. 1. Prepare the ReadyBoard model for SODIMM installation: ♦ If the ReadyBoard model is already prepared for SODIMM installation, with the ReadyBoard removed from the ReadySystem enclosure, skip to Step 7.
  • Page 26: Figure 2-14. Installing Sodimm Into Socket

    Chapter 2 Installing ReadySystem 1U Options 11. Insert the SODIMM into the socket at a 45° angle to the bottom of the ReadyBoard model with the components facing up. See Figure 2-14. The SODIMM card edge and socket are keyed to install into the socket in only one direction. SODIMM Socket (DIMM1) SODIMM °...
  • Page 27: Appendix A Technical Support

    Appendix A Technical Support Ampro Computers, Inc. provides a number of methods for contacting Technical Support listed in the Table A-1 below. Requests for support through the Virtual Technician are given the highest priority, and usually will be addressed within one working day. •...
  • Page 28 Appendix A Technical Support Users Guide ReadySystem 1U...
  • Page 29: Appendix B System Overview

    Appendix B System Overview This system overview presents general information about the ReadySystem 1U enclosure (ReadyBox 1U) and the EPIC Architecture. After reading this chapter you should understand: • EPIC architecture • ReadyBox 1U features, including I/O Panel features and connectors •...
  • Page 30: Figure B-1. Readybox 1U Enclosure

    Appendix B System Overview • Mechanical ♦ Flexible mounting – benchtop (surface) ♦ Rack mounting (optional) ♦ All cabling provided internally • Certification ♦ Designed for EMI standards ♦ Designed for UL/CSA/CE approval (depends on the exact system assembled) • Power ♦...
  • Page 31: I/O Panel Description

    Appendix B System Overview Figure B-2. Optional Rack-Mount Hardware (Installed) I/O Panel Description Table B-1 describes the connectors or controls on the I/O panel provided with the ReadyBox 1U shown in Figure B-3. Table B-1. Installed Connectors or Controls Control/Connector Description Power Switch This momentary push button Power Switch controls DC power and has an internal cable and connector.
  • Page 32: Figure B-3. I/O Panel Controls And Connectors (Front View)

    Appendix B System Overview Momentary Audio Connectors USB2 and USB3 DC IN Power Switch USB2 USB3 COM 2 LINE IN LINE OUT COM 1 RESET POWER COMPACT FLASH Figure B-3. I/O Panel Controls and Connectors (Front view) Table B-2 describes the I/O panel access openings for connector, control, or indicators provided with the ReadyBoard SBC shown in Figure B-4.
  • Page 33: Power/Ide Led Definitions

    Appendix B System Overview COM 2 LINE IN LINE OUT USB2 USB3 Power COM 1 RESET POWER Activity COMPACT FLASH Compact Flash Keyboard/ COM 1/ Slot Cover Mouse (VGA) COM 2 Reset LAN1/ USB 0/ Switch LAN2 USB 1 Typical ReadyBoard (Side view) USB 0 &...
  • Page 34: Specifications

    Appendix B System Overview Specifications Environmental Specifications Table B-4 provides the most efficient operating and storage condition ranges required for the ReadyBoard SBC installed into the ReadyBox 1U. Table B-4. Environmental Requirements Parameter Conditions Temperature Operating +0° to +45°C (32° to +122°F) Storage –20°...
  • Page 35: Mechanical Specifications

    Appendix B System Overview Mechanical Specifications Figures B-5 through B-10 show the ReadyBox 1U enclosure dimensions and mounting dimensions. 186mm 7.32” 203.2mm 209.4mm 8.244” 8.00” 180mm 7.09” Top View Figure B-5. Width and Depth Dimensions (Top view) 180mm 7.09” 44mm 1.73”...
  • Page 36: Figure B-7. Benchtop Or Surface Mounting Dimensions (Top View)

    Appendix B System Overview Benchtop or Surface Mounting *Note: C an subtract up to 1.75mm (0.068”) from both ends due to hole size in mounting bracket placement. *216mm *8.50” 186mm 7.32” 158mm 6.22” 54mm 2.13” 1/4 - 20 UNC (4) 209.4mm 8.24”...
  • Page 37: Figure B-9. Optional Rack-Mounting Dimensions (Top View)

    Appendix B System Overview 433.5mm 17.07” 362.5mm 14.27” 220.5mm 8.68” 203.2mm 8.00” 27mm 1.06” 481.8mm 18.97” Top Cover View Figure B-9. Optional Rack-Mounting Dimensions (Top View) 481.8mm 31.75mm 18.97” 469mm 1.25” 18.46” 461mm 18.15” 44mm 1.73” 180mm 7.09” I/O Panel (Front) View Figure B-10.
  • Page 38: Mounting And Cover Location

    Appendix B System Overview Mounting and Cover Location Figures B-11 and B-12 provide an illustration of the optional rack mounting and an illustration of the top cover location. The four optional plastic feet with screws are also shown in Figure B-12. 1/4 - 20 UNC Screws (6) Rackmount Sides (2) (Left &...

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