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JUKI IP-100 Instruction Manual

Sewing machine
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Summary of Contents for JUKI IP-100

  • Page 1 ENGLISH...

  • Page 2: Table Of Contents

    CONTENTS 1. INSTALLING THE OPERATION PANEL ..............1 2. CONNECTING THE CORD ..................2 3. HOW TO USE THE OPERATION PANEL ..............3 3-1. Names and functions of each components ................ 3 3-2. Adjusting the contrast of the operation panel display ............5 3-3.
  • Page 3 5-8. Automatic thread trimming switch ................54 5-9. One-shot automatic stitching switch ................54 5-10. Thread trimming prohibition switch ................54 5-11. Key lock ..........................54 5-12. Information ......................... 55 (1) Sewing management information ....................55 (2) Production control function ......................59 (3) Working measurement function ......................

  • Page 4: Installing The Operation Panel

    2) The positions of the holes in the bracket for installing the operation panel are different from each other according to the respective models. Refer to the table below. IP-100 / bracket type classified by model correspondence table Type C...

  • Page 5: Connecting The Cord

    2. CONNECTING THE CORD WARNING : Turn OFF the power and start the work after 5 minutes or more have passed so as to prevent accidents caused by abrupt start of the sewing machine. 2) Connect the connector of cord to connector 1) Pass cord and FG cord...

  • Page 6: How To Use The Operation Panel

    3. HOW TO USE THE OPERATION PANEL 3-1. Names and functions of each components Re-sewing switch Information switch Power display lamp Needle up/down compensating switch Material edge sensor switch Smart media cover Screen changeover switch Smart media slot One-shot stitching switch (Smart media inserting opening) With/without reverse feed stitch at sewing start switch With/without automatic thread trimmer switch...
  • Page 7 Teaching switch This is the switch to set the setting of the number of stitches with the value of number of stitches which has been actually sewn. Information switch This is the switch to perform various function settings. Material edge sensor switch Rendered effective when the material edge sensor is installed on the machine.

  • Page 8: Adjusting The Contrast Of The Operation Panel Display

    2) Connect the optional relay cable connector to CN105 of the production control switch connecting connector. Note) Prepare the switch main unit by the customers or ask JUKI business office about it. Optional relay cable A (asm.) JUKI Part No. 40008168 3 2 1...

  • Page 9: Standard Panel

    4. STANDARD PANEL 4-1. Screen list WELCOME screen is displayed immediately after turning ON the power. The screen immediately after WELCOME screen becomes the setting screen of pattern selection. Every time switch is pressed, the screen changes. Pattern list screen Selection of the respective shapes is performed.
  • Page 10 Number of stitches of overlapped stitching setting screen Setting of number of stitches of overlapped stitching is performed. Programmed stitching setting screen Setting of the respective conditions of programmed stitching is performed. When programmed stitching pattern 1 or 2 is selected Cycle sewing setting screen Setting of the step of cycle sewing is performed.

  • Page 11: How To Operate The Operation Panel For Sewing Stitching Patterns

    Output display screen Final target set value, current target value and actual results up to now are displayed. 4-2. How to operate the operation panel for sewing stitching patterns (1) Reverse stitching pattern Sewing pattern Press to display the pattern list screen. 1) Press switch to select the reverse stitching pattern, and the screen is automatically changed over to the number of stitches of reverse stitching setting screen to display the number of stitches which has already...
  • Page 12 2) When changing the number of stitches, change it with switches for setting the number of stitches A through D. (The range of the number of stitches that can be changed : 0 to 99 stitches) 3) Press switch to set the reverse stitching at the start of sewing. No setting Reverse stitching Double reverse stitching...

  • Page 13: Overlapped Stitching Pattern

    (2) Overlapped stitching pattern Press to display the pattern list screen. 1) Press switch to select the overlapped stitching pattern, and the screen is automatically changed over to the number of stitches of overlapped stitching setting screen to display the number of stitches which has already been set.

  • Page 14: Programmed Stitching Pattern

    (3) Programmed stitching pattern The constant-dimension stitching process can be programmed as many as 20 operation steps. The sewing conditions including the number of stitches, needle up/down stop mode, automatic thread trimming, continuous operation steps, lifting/lowering of presser foot and normal/reverse feed stitching can be separately specified for the respective operation steps.
  • Page 15 1) Confirm that step 1 is displayed on the panel. Now, set the number of stitches to 20 using switches 2) Set the feeding direction to the normal direction using switches 3) Set the stop state of the sewing machine to the needle-down stop mode using switches If the number of stitches is set to 0 stitch or the stop-state of the sewing machine is set to Cau tion the automatic thread trimming mode...
  • Page 16 [Step 4] 11) Press switch once to display step 4. 12) Set the number of stitches to 10 using switches 13) Set the feeding direction to the normal direction using switches 14) Set the stop state of the sewing machine to the automatic thread trimming mode using switches 15) Set the position of the presser foot, when the sewing machine stops, to the upper stop position using switches...
  • Page 17 Teaching mode In the teaching mode, it is possible to set the number of stitches of the step in a programmed stitching pattern to the number of stitches that has been actually sewn. 1) In the programmed stitching setting screen, press teaching switch to select the teaching mode.

  • Page 18: Cycle Sewing Pattern

    Continuous stitching mode In this mode, it is possible to make the sewing machine execute the subsequent step after the completion of the current step. 1) In the programmed stitching pattern setting screen, select the continuous stitching mode using switches 2) As long as the continuous stitching mode is selected, you can make the sewing machine execute the subsequent step set in the program after the completion of the current step by depressing the front part of the pedal.
  • Page 19 Switches : These switches set the reverse stitching pattern. Switches : These switches set the overlapped stitching pattern. Switches : These switches set the programmed stitching pattern 1. Switches : These switches set the programmed stitching pattern 2. Switches : These switches delete the editing step. Switch : The screen returns to the cycle sewing setting screen.

  • Page 20: How To Use The Bobbin Thread Counter

    4-3. How to use the bobbin thread counter The machine detects the number of stitches. The preset value on the bobbin thread counter is subtracted in accordance with the number of stitches detected. (Every time the detector detects 10 stitches, 1 is subtracted from the preset value on the bobbin thread counter.) When the value on the counter becomes a minus value as ( ..

  • Page 21: No. Of Pcs. Counter

    4-4. No. of pcs. counter The No. of pcs. counter counts up the number of finished products every time the machine performs thread 2 ... trimming. (0 9999) The value on the No. of pcs. counter can be modified using counter value setting switches .

  • Page 22: Needle Up/Down Compensation Switch

    4-6. Needle up/down compensation switch Every time needle up/down compensation switch pressed, the needle goes up when it is in its lowest position or comes down when it is in its highest position. This compensates the stitch by a half of the predetermined stitch length.

  • Page 23: Information

    4-12. Information Setting and checking of various data can be performed with the information. For the information, there are the operator level and the maintenance personnel level. [Operator level] 1) Turn ON the power. 2) Press switch to display the information screen. Information screen (operator level) : Sewing management information...
  • Page 24 Maintenance function screen [Explanation of the respective items] Time of replacement of needle ..Unit : X 1,000 stitches Time of cleaning ......Unit : Hour Time of replacement of oil ..... Unit : Hour [Explanation of the contents of display] (Numerator / denominator) * Number of remaining stitches up to thousand stitches /...
  • Page 25 Warning screen Warning screen is displayed when the warning time is reached. : When is pressed, the screen can be cleared. However, the counter itself cannot be cleared. In case of the replacement of needle, the warning screen is displayed at intervals of 10 minutes until clearing is performed.
  • Page 26 Sewing management information selection screen 2) Press 2 to display the maintenance function screen. (For other functions, refer to the Engineer’s Manual.) Maintenance function screen 3, 4, 5 : Inspection time (number of times of thread trimming) input screen is displayed. Number of times of thread trimming per sewing ...

  • Page 27: Production Control Function

    (2) Production control function 1) Press to display the production control screen. Production control screen [Explanation of the respective items] Number of pcs. of current target ... Unit : Piece Number of pcs. of final target ....Unit : Piece Current output ........
  • Page 28 Production control input screen 3) Set the respective setting items with . Setting time inputted in is shown in reverse video. Cau tion Minimum setting possible value of pitch time is 0.50 seconds. When 0.00 second is set, make the current target non-display. Reference 4) Press in the shape list screen.

  • Page 29: Working Measurement Function

    (3) Working measurement function 1) Press to display the working measurement function screen. Working measurement function screen [Explanation of the respective items] Working factor .....Unit : % Working mean speed ..Unit : rpm Pitch time ......Unit : Second Machine time .......Unit : Second 2) Press to start the working measurement.
  • Page 30 [Maintenance personnel level] 1) Turn ON the power. 2) Press switch for approximately three seconds to display the information screen. Information screen (Maintenance personnel level) Ver display ..For the details, refer to the Engineer’s Manual. Function setting ..Refer to the item “Function setting procedure”. Sewing management information Communication mode ..

  • Page 31: Setting For Functions

    4-13. Setting for functions (1) How to change over to the function setting mode Do not perform switch operations other than those described in the following explanations. Cau tion Be sure to re-turn the power switch ON after one second or more has passed. If the power is turned ON immediately after turning it OFF, the sewing machine may not work normally.
  • Page 32 Change set value with “+/–” Key of switch The set value has been changed from “0” to “3”. When this changed value is acceptable, press switch When you desire to return the value to the previous one, press switch Turn OFF the power switch and turn ON the power switch after approximately one second.
  • Page 33 3) This screen is the function setting screen. Change the setting No. with “+/–” Key of switch For the details of setting No., see P. 31. Setting No. Set value Example) Changing the number of rotation of reverse feed stitching (Setting No.

  • Page 34: Function Setting List

    (2) Function setting list For the details of the items, refer to the Instruction Manual for SC-910. * DDL-8700 is given as an example here. However, initial value changes according to the machine head to be connected. Panel display Function No. Function name Setting level Setting range...
  • Page 35 Panel display Function No. Function name Setting level Setting range Standard set value Effective condition of reverse feed stitching on OBTS 0 to 1 the way OBTT Thread trimming function by reverse feed stitching 0 to 1 on the way S-POS 20 to 400 Number of minimum rotation by pedal...
  • Page 36 Panel display Function No. Function name Setting level Setting range Standard set value Number of rotation of start of reverse feed stitching S-WAIT 0 to 250 at the end of sewing T-CS1 Condensation compensation 1 – 36 to 0 – 15 T-CS2 Condensation compensation 2 –...

  • Page 37: Panel For Lh-4168/4188

    5. PANEL FOR LH-4168/4188 5-1. Screen list WELCOME screen is displayed immediately after turning ON the power. The screen immediately after WELCOME screen becomes the setting screen of pattern selection. Every time switch is pressed, the screen changes. Pattern list screen Selection of the respective shapes is performed.
  • Page 38 Number of stitches of back tuck stitching setting screen Setting of number of stitches of reverse stitching is performed. <When reverse stitching pattern is selected> <When corner pattern is selected> <When step pattern is selected> Number of stitches of overlapped stitching setting screen Setting of number of stitches of overlapped stitching is performed.
  • Page 39 Corner pattern setting screen Setting of the corner pattern is displayed. Step edit screen Contents of the step are set. Corner edit screen Contents of the corner are set. Step pattern setting screen Setting of the respective conditions of the step pattern is performed. –...
  • Page 40 Cycle sewing setting screen Setting of the step of cycle sewing is performed. Cycle sewing step setting pop-up Setting of the step of cycle sewing is performed. Cycle sewing step No. selection pop-up Setting of the corner pattern and the step cycle sewing is performed. Output display screen Final target set value, current target value and actual results up to now are displayed.

  • Page 41: How To Operate The Operation Panel For Sewing Stitching Patterns

    5-2. How to operate the operation panel for sewing stitching patterns (1) Reverse stitching pattern Sewing pattern Press to display the pattern list screen. 1) Press switch to select the reverse stitching pattern, and the screen is automatically changed over to the number of stitches of reverse stitching setting screen to display the number of stitches which has already been set.
  • Page 42 2) When changing the number of stitches, change it with switches for setting the number of stitches A through D. (The range of the number of stitches that can be changed : 0 to 99 stitches) 3) Press switch to set the reverse stitching at the start of sewing. No setting Reverse stitching Double reverse stitching...

  • Page 43: Overlapped Stitching Pattern

    (2) Overlapped stitching pattern Press to display the pattern list screen. 1) Press switch to select the overlapped stitching pattern, and the screen is automatically changed over to the number of stitches of overlapped stitching setting screen to display the number of stitches which has already been set.

  • Page 44: Corner Pattern

    (3) Corner pattern The corner stitching process can be programmed as many as 8 processes (as many as 16 processes when repeating is effective) in advance. The needle bar to be stopped and the number of stitches of sewing with single needle can be specified in advance for the respective processes.
  • Page 45 3) The table below shows the initial setting of each pattern. Corner type of the Pattern Indication Example of sewing corner stitching processes Attaching pocket / A / G / A / on jeans or the like Sewing collars of jackets or the / C / F / C / C / like F / C /...
  • Page 46 4) The table below shows the initial setting of each corner type. Needle bar to be Needle bar to be Corner Corner Indicating Indicating Example of sewing stopped and the Example of sewing stopped and the section section type type number of stitches number of stitches Left-hand...
  • Page 47 5) Modification of the pattern [To add the step] 1. When adding the step, press the switch to which nothing is registered (example in the illustration is SW 1). 2. Corner type which is used in the step and the kind of return are selected in the step edit pop-up. 1 and 2 : These switches select the corner type.
  • Page 48 [To change the step] 1. In order to edit the step which has been already registered, press the switch of the step you desire to edit. (Example in the illustration is switch of 1) Setting procedure is the same as that of adding the step. [To delete the step] 1.
  • Page 49 with switch 2 in the step pop-up screen. 2. Set the kind of return to Cau tion Even when is selected on the way of return, it is not reflected. 3. Step after the set step is deleted. (Screen is the case where is set in the kinds of returns.) 6) Edit of the corner Contents of the corners A to H are edited.

  • Page 50: Step Pattern

    (4) Step pattern The constant-dimension stitching process can be programmed as many as 20 operation steps. The sewing conditions including the number of stitches, needle bar to be stopped, up/down stop mode, automatic thread trimming, continuous steps, lifting/lowering of presser foot and normal/reverse feed stitching can be separately specified for the respective operation steps.
  • Page 51 [Step 1] 5 7 9 3) Confirm that step 1 is displayed on the panel. Now, set the number of stitches to 39 using switches 1 and 2. 4) Change the needle bar to be stopped to the needle bar not to be stopped using switches 3 and 4. 5) Set the stop state of the sewing machine to the needle-down stop mode using switches 5 and 6.
  • Page 52 (Reference) In case of sewing of lapels of jacket or the like, refer to the table below. Step 11 Step 9 Step 10 Step 12 Step 8 Step 3 Step 17 Step 18 Step 2 Step 7 Step 13 Step 19 Step 14 Step 6 Step 1...

  • Page 53: Cycle Sewing Pattern

    (5) Cycle sewing pattern Reverse stitching pattern, overlapped stitching pattern, corner pattern and step pattern can be set and sewn as desired. (As many as eight patterns can be set.) 1) Press switch 1 to the cycle sewing edit pattern setting pop-up. 1 3 5 7 2 4 6 Switches 1 and 2 : These switches set the reverse stitching pattern.

  • Page 54: How To Use The Bobbin Thread Counter

    –1), the buzzer (peeps three times) and the pop-up display inform that the time to change the bobbin thread has come. When IP-100 is mounted on LH-4168 and LH-4188, the bobbin thread counters are separately installed for left- hand bobbin and right-hand bobbin .

  • Page 55: No. Of Pcs. Counter

    The table below gives the initial setting values for reference Initial value on the bobbin thread counter when the bobbin is wound with thread to the extent that for reference the pinhole in the outside of the bobbin case is reached as shown in the figure on the left side.

  • Page 56: Re-Sewing Switch

    5-5. Re-sewing switch The re-sewing switch is used when the bobbin thread runs out during the corner pattern sewing step or the step pattern sewing step. Explanation of the re-sewing switch is given using the corner pattern as an example. 1) When the bobbin thread has run out during the sewing of a corner a, take the position at which you have noticed run out of the bobbin thread as b.

  • Page 57: Needle Up/Down Compensation Switch

    5-6. Needle up/down compensation switch Every time needle up/down compensation switch pressed, the needle goes up when it is in its lowest position or comes down when it is in its highest position. This compensates the stitch by a half of the predetermined stitch length.

  • Page 58: Information

    5-12. Information Setting and checking of various data can be performed with the information. For the information, there are the operator level and the maintenance personnel level. [Operator level] 1) Turn ON the power. 2) Press switch to display the information screen. Information screen (operator level) : Sewing management information...
  • Page 59 Maintenance function screen [Explanation of the respective items] Time of replacement of needle ..Unit : X 1,000 stitches Time of cleaning ......Unit : Hour Time of replacement of oil ..... Unit : Hour [Explanation of the contents of display] (Numerator / denominator) * Number of remaining stitches up to thousand stitches /...
  • Page 60 Warning screen Warning screen is displayed when the warning time is reached. : When is pressed, the screen can be cleared. However, the counter itself cannot be cleared. In case of the replacement of needle, the warning screen is displayed at intervals of 10 minutes until clearing is performed.
  • Page 61 Sewing management information selection screen 2) Press to display the maintenance function screen. (For other functions, refer to the Engineer’s Manual.) Maintenance function screen : Inspection time (number of times of thread trimming) input screen is displayed. Number of times of thread trimming per sewing ... Unit : Number of times Inspection time (number of times of thread trimming) input screen Clear checking screen is displayed in .

  • Page 62: Production Control Function

    (2) Production control function 1) Press to display the production control screen. Production control screen [Explanation of the respective items] Number of pcs. of current target ... Unit : Piece Number of pcs. of final target ....Unit : Piece Current output ........
  • Page 63 Production control input screen 3) Set the respective setting items with . Setting time inputted in is shown in reverse video. Cau tion Minimum setting possible value of pitch time is 0.50 seconds. When 0.00 second is set, make the current target non-display. Reference 4) Press in the shape list screen.

  • Page 64: Working Measurement Function

    (3) Working measurement function 1) Press to display the working measurement function screen. Working measurement function screen [Explanation of the respective items] Working factor .....Unit : % Working mean speed ..Unit : rpm Pitch time ......Unit : Second Machine time .......Unit : Second 2) Press to start the working measurement.
  • Page 65 [Maintenance personnel level] 1) Turn ON the power. 2) Press switch for approximately three seconds to display the information screen. Information screen (Maintenance personnel level) Ver display ..For the details, refer to the Engineer’s Manual. Function setting ..Refer to the item “Function setting procedure”. Sewing management information Communication mode ..

  • Page 66: Setting For Functions

    5-13. Setting for functions (1) How to change over to the function setting mode Do not perform switch operations other than those described in the following explanations. Cau tion Be sure to re-turn the power switch ON after one second or more has passed. If the power is turned ON immediately after turning it OFF, the sewing machine may not work normally.
  • Page 67 Change set value with “+/–” Key of switch The set value has been changed from “0” to “3”. When this changed value is acceptable, press switch When you desire to return the value to the previous one, press switch Turn OFF the power switch and turn ON the power switch after approximately one second.
  • Page 68 3) This screen is the function setting screen. Change the setting No. with “+/–” Key of switch For the details of setting No., see P.66. Setting No. Set value Example) Changing the number of rotation of reverse feed stitching (Setting No. 8) Change the setting No.

  • Page 69: Function Setting List

    (2) Function setting list For the details of the items, refer to the Instruction Manual for SC-910. * LH-4168S is given as an example here. However, initial value changes according to the machine head to be connected. Panel display Function No. Function name Setting level Setting range...
  • Page 70 Panel display Function No. Function name Setting level Setting range Standard set value Effective condition of reverse feed stitching on OBTS 0 to 1 the way Thread trimming function by reverse feed stitching OBTT 0 to 1 on the way S-POS Number of minimum rotation by pedal 20 to 400...
  • Page 71 Panel display Function No. Function name Setting level Setting range Standard set value Number of rotation of start of reverse feed stitching S-WAIT 0 to 250 at the end of sewing T-CS1 – 36 to 0 Condensation compensation 1 – 15 T-CS2 –...
  • Page 72 Panel display Function No. Function name Setting level Setting range Standard set value Single needle changeover function ANDL 0 to 1 (corner pattern) TCMD Teaching motion selection 0 to 2 TCRN Teaching replay number of stitches 0 to 1 L-TR Left-hand bobbin thread counter function 0 to 1 R-TR...

  • Page 73: Communication Mode

    (3) Communication mode Changing procedure to the communication mode Do not perform switch operations other than those described in the following explanations. Cau tion Be sure to re-turn the power switch ON after one second or more has passed. If the power is turned ON immediately after turning it OFF, the sewing machine may not work normally.
  • Page 74 Example of download Example) Parameter file No. 70 of the smart media is downloaded to the sewing pattern No. 10. 1. Open the smart media cover and insert the smart media (Optional Part No. : HX005750000) from the insertion opening. * Panel function does not work with the cover opened.
  • Page 75 5. Custom pattern No. setting Press 4 and 5 in the communication setting screen to set the custom pattern No. Communication setting screen 6. Start of download 6 in the communication setting screen to start When all setting procedures have been completed, press downloading.
  • Page 76 4. Setting of the custom pattern No. Press 4 and 5 in the communication setting screen to set the custom pattern No. 5. Selection of the file No. of the smart media Press 3 in the communication setting screen to display the file No. of the smart media input screen. Input the file No.

  • Page 77: External Interface

    6. EXTERNAL INTERFACE External interface means the section to connect the operation panel and the system which is different from the operation panel. For the use and details, refer to the Engineer's Manual. 1) Smart media slot Smart media slot is installed in the face cover located on the left side of operation panel. 2) RS-232C port RS-232C connector is installed in the rubber cap located on the back side of operation panel.

  • Page 78: Error Code List (Error Display In Panel)

    7-1. Error code list (Error display in panel) There are the following error codes in this device. These error codes interlock (or limit function) and inform the problem so that the problem is not enlarged when any problem is discovered. When you request our service, please confirm the error codes.
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