JUKI IP-110 Instruction Manual
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JUKI IP-110 Instruction Manual

JUKI IP-110 Instruction Manual

Production support function
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ENGLISH
Instruction Manual
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(IP-110)

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  • Page 1 ENGLISH Instruction Manual for Production Support Function (IP-110)

  • Page 2: Table Of Contents

    CONTENTS !. INTRODUCTION ..................1 1. Outline ............................. 1 2. Basic operation procedure ....................3 2-1. Changing over between the information mode and the normal sewing mode .....3 2-2. Information mode ......................4 2-3. Normal sewing mode ....................5 @. SETTING ....................6 1.

  • Page 3: Introduction

    !. INTRODUCTION 1. Outline This Instruction Manual describes the production support function which is enabled by installing the IP (Intellgent Panel) on the sewng machne and operatng t. The IP measures the operatonal status of the sewing machine and records it. In addition, it visually indicates the recorded data to help improve efficiency in sewing work from various points of view. The measured and recorded data on the sew- ing machine operation can also be loaded into a personal computer by way of a medium. By collecting and loading operation data from two or more sewing machines into a personal computer, not only the detailed analysis of the operational status with SMDAA (Sewing Management Data Analysis Application software) but also the accumulation of the analyzed data are enabled. With those analyzed and accu- mulated data, efficiency improving activities for the entire sewing plant can be carried out continuously. Refer to the Instruction Manual for SMDAA for the SMDAA. The production support function by means of the IP is categorized into four functional parts, i.e., work management functon, ptch tme montor functon, sewng recorder functon and producton manage- ment function. Each of them has its own support capability. Use them by selecting an appropriate one according to your needs. It should be noted that the work management function cannot be disabled since it manages data on the sewng machne operaton. Operaton of the other three functons can be changed over between the enable and dsable. (1) Work management function To use the work management function, work history data such as the operator ID, product number and process number, which are to be embedded in the operation data recorded by each sewing machine, should be entered. The SMDAA carries out operational status analysis based on those peces of data. Ths functon s also used when loadng the operaton data from the sewng machne nto a personal computer. (2) Pitch time monitor function With the pitch time monitor function, it is possible to specify an arbitrary target section to monitor the transition of the production volume (i.e., the quantity of sewn items) per unit time and the pitch time distribution and display them on the IP as a bar chart. In addition, the operational status such as the total production volume and average pitch time in the specified section can be analyzed and indicated numerically. Through these capabilities, the sewing work can be monitored over a long time and visually analyzed to enable tracking down of the time when a problem has occurred.
  • Page 4 <Explanaton of terms used n ths Instructon Manual> Pitch time : Length of time required to finish a sewing item. Manual swtch : The swtch located on the screen of each producton support functon and used for countng up the producton volume. Production management switch (handy switch) : The optonal manual swtch whch can be connected to the IP. It s used for countng up the producton volume. Manual input : It is an data entry operation for counting one sewing sequence. It is a generic term that represents pressng of the aforementoned Manual swtch or the Producton man- agement swtch. Operation data : Data obtained by measuring the operational status of the sewing machine and re- cordng t. SMDAA : It is an abbreviation for the Sewing Management Data Analysis Application. It is the applcaton software used for loadng the aforementoned operaton data from a sewing machine into a personal computer by way of a medium to carry out detailed analysis of the machine's operational status on the personal computer. – 2 –...

  • Page 5: Basic Operation Procedure

    2. Basic operation procedure 2-1. Changing over between the information mode and the normal sewing mode The IP panel operation is generally divided into the operation under the information mode and that under the normal sewng mode. The mode can be changed over between those two modes usng the Informaton swtch Information mode Under this mode, function settings for the production support function are carried out and the sew- ing machine operation is set/checked. * Under the information mode, the sewing machine cannot perform sewing. Normal sewing mode Under this mode, the sewing machine performs sewing. The sewing screen differs on a model-by-model basis. It is possible to use the IP panel by chang- ng over the screen, wth the Screen changeover swtch , between the sewng screen and the producton support functon screen on whch the producton support operaton s enabled. <Sewing screen which differs on a model-by-model basis> Press the <Producton support functon screen on whch the producton support opera- swtch ton s enabled> – 3 –...

  • Page 6: Information Mode

    2-2. Information mode The followng shows the outlne of the operaton settng procedure for the producton support functon under the nformaton mode. Refer to the tem page gven under the screen for detaled explanaton of the operaton settng procedure for each screen. <Information mode screen No. 1> <Date and tme settng screen> Keep the switch held pressed for three seconds. @. 1-2.(2) Setting the date and time Keep the switch held pressed for three seconds. <Sewng management nformaton screen No. 1> <Producton support functon password settng screen> <Sewng management nformaton screen No. 2> @. 1-1. Entering the password <Producton support common settng screen No. 2>...

  • Page 7: Normal Sewing Mode

    2-3. Normal sewing mode The screens for the pitch time monitor, sewing recorder and production management are displayed by setting the display on a function-by-function basis after the production support function operation has been enabled under the nformaton mode. The followng shows how to change over the screen under the normal sewng mode. <Sewing screen which differs on a model-by-model basis> The screen s changed over wth the swtch. (Caution) The screen displayed differs by the sewing machine model. <Work management screen> When the production support function operation is enabled, the work man- agement screen s shown wthout exceptions regardless of the display settng of other functons. #. 1. Operating the work management screen <Ptch tme montor screen No. 1> <Ptch tme montor screen No. 2> #. 2. Operating the pitch time monitor screen <Sewng recorder screen No. 1>...

  • Page 8: Setting

    @. SETTING 1. Setting procedure to be taken before first use To put the production support function into use for the first time, it is necessary to enter a password to unlock the operation. Unlock the operation following the steps of procedure described below. 1-1. Entering a password (1) Displaying the password setting screen 1) Press the Informaton swtch on the normal sewing screen to display the information screen No. 1. <Information screen No.1> i switch 1 2) Then, keep  swtch 1 held pressed for three seconds to display the sewing management informa- ton screen No. 1 (mantaner level). <Sewing management information screen No. 1 (maintainer level)> Reset switch 2 3) Keep Reset swtch 2 held pressed for three seconds to display the password entry popup screen.
  • Page 9 (2) Entering a password <Password entry popup screen> Numeric input switch 3 Cancel switch 5 Numeric input switch 3 Enter switch 4 1) Input the eght-dgt password "449593" wth Numerc nput swtches 3 . Confirm the input num- ber wth Enter swtch 4 . Then, nput the eght-dgt password agan wth Numerc nput swtches 3 and re-confirm the input number wth Enter swtch 4 . If Cancel swtch 5 is pressed during the password entry, the data being input will be cleared. It is also possible to return the setting for the production support function to the disable. The password to disable the production support function is "59634649."...

  • Page 10: Setting Required Data Items In Sequence

    1-2. Setting required data items in sequence To use the production support function, the "production support function operation enable setting," "date and time setting" and "sewing machine ID setting" have to be carried out without exceptions. Be sure to enter data on the required items following the steps of procedure described below after having entered the password to unlock the operation of the production support function.

  • Page 11: SettNg The Date And TMe

    <Production support function operation enable/disable setting screen> Function selector switch 2 Cancel switch 7 Function selector switch 2 Enter switch 7 4) Select the functon to be used from among the sewng recorder functon, ptch tme montor functon and production management function and set its display status between the display and non-dis- play using swtches 3 , 4 and 5 . The screen of the function which is set to the display is displayed by pressing the switch under the normal sewng mode. It should be noted, however, the work management function screen is displayed only by setting the operaton of the producton support functon to the enable wth Functon selector swtch 2 because the nformaton common to all of the functons need to be managed on ths screen. Swtch 3 : Used to set the sewing recorder function screen to the display/non-display Swtch 4 : Used to set the pitch time monitor function screen to the display/non-display Swtch 5 : Used to set the production management function screen to the display/non-display 5) When Enter swtch 6 is pressed, the input settings are confirmed and the date and time setting...

  • Page 12: SettNg The SewNg MachNe Id

    (3) Setting the sewing machine ID <Sewing machine ID setting screen> Numeric input switch !1 Cancel switch !4 Clear switch !4 Numeric input switch !1 Enter switch !3 1) Input an eight-digit ID of the sewing machine with Numeric input switches !1 . The sewing machine ID is used when analyzing the operation measurement data gathered from two or more sewing machines with the SMDAA. Be sure to set a unique ID for the sewing machine because it is necessary to associate the sewing machines installed in a sewing plant respectively with the operation measurement data gathered from those machines.

  • Page 13: Setting Procedure To Be Taken Before Regular Operation

    2. Setting procedure to be taken before regular operation To set data on the operaton of the producton support functon, press the Informaton swtch under the normal sewng mode to change over to the nformaton mode. 2-1. Setting the date and time Refer to "!. 2-2 Information mode" for the operating procedure to be taken until this screen is displayed. <Date and time setting screen> Time setting switch 1 Cancel switch 3 Time setting switch 1 Enter switch 2 1) Set the current date and tme wth Tme settng swtch 1 .

  • Page 14: Setting The Enable/Disable Of The Production Support Function

    2-3. Setting the enable/disable of the production support function Refer to "!. 2-2 Information mode" for the operating procedure to be taken until this screen is displayed. On the <Production support function operation setting screen> under the information mode, the enable/ disable setting for the entire production support function can be carried out, and the display/non-display settng for the sewng recorder functon screen, ptch tme montor functon screen and producton man- agement function screen can be carried out on function-by-function basis. <Production support function operation enable/disable setting screen> Cancel switch 6 Enter switch 5 Input the tem to be set referrng to the table gven below. When Enter swtch 5 is pressed, the input data is confirmed. When Cancel swtch 6 s pressed, the nput data s cancelled and the screen s restored to the prevous screen. Item to be set Descrpton Enable/disable of the Enable/disable of the operation of the entire production support function is set.

  • Page 15: Setting The Sewing Recorder Function

    2-4. Setting the sewing recorder function "!. 2-2 Information mode" Refer to for the operating procedure to be taken until this screen is displayed. The operation and the display-related basic items of the sewing recorder function can be set on the <Sewing recorder function setting screen> under the information mode. <Sewing recorder function setting screen>...

  • Page 16: Setting The Production Management Function

    2-5. Setting the production management function Refer to "!. 2-2 Information mode" for the operating procedure to be taken until this screen is displayed. The operation and the display-related basic items of the production management function can be set on the <Producton management functon settng screen> under the nformaton mode. <Production management function setting screen> Switch 1 for setting the target production volume count-up method The production management function screen displays the target production volume for given working hours and the actual number of sewn products to notify the operator of a delay or progress of his/her sewing work in real time. The target producton volume s calculated n two dfferent methods. The method can be changed over usng swtch 1 for settng the target producton volume count-up method. 1 Counting up the target production volume according to the lapse of a specified pitch time : Countng up accordng to the target ptch tme 2 Calculating the target production volume as of the current time of day according to the specified starting/finishing times of day of work and total production volume : Calculating from the working time of day 1 : Calculating from the working time of day 2...

  • Page 17: In The Case Of Calculating The Target Production Volume According To The Specified Starting/Finishing Times Of Day Of Work And Total Production Volume

    Item to be set Description Target pitch time setting The target pitch time for sewing work is set. Every time the length of time switch corresponding to the target pitch time is elapsed, the current target production volume is counted up. * When the switch is pressed, the numeric input popup screen is displayed.
  • Page 18 Item to be set Descrpton Working condition selector On the assumption that one sewing machine is used by the operators working the swtch shift or for sewing two or more different sewing items, three different daily working conditions (working hours and total production volume) can be set. The working conditions set in this step can be invoked on the production management screen under the normal sewng mode. Ths elmnates re-settng of detaled working conditions at the shift time or the sewing item changing. Working/resting times The starting/finishing times of work and the resting time of day are set. The working settng swtch time period can be set more finely with working time and resting time each of which can be set to three dfferent values. Refer to the next tem "@. 2-5 (2)-1 How to set the working time and resting time" for detals of settng procedure. * The actual working time, obtained by subtracting the resting time from the length of time elapsed from the starting to the end of daily work, is displayed. Daily target production The target production volume to be produced from the starting to the end of working volume settng swtch hours in a day is set. * When the switch is pressed, the numeric input popup screen is displayed. Input a set value n the popup screen. (2)-1. How to set the working time and resting time Daily working time is set finely by the working time and resting time each of which can be set to three dfferent values.
  • Page 19 Input of working hours 3 3) Input the working hours 8:00 to 1:00. Input of working hours 3 4) Set the restng tme Select the nput of data on restng tmes 4 , 5 and  Input of resting times 4, 5 and 6 4 Input of a work break 5 5) Input the lunch break 12:00 to 13:00. Input the work break 10:00 to 10:10. Input the work break 15:00 to 15:10.

  • Page 20: Setting Common Data For The Production Support Function

    2-6. Setting common data for the production support function Refer to "!. 2-2 Information mode" for the operating procedure to be taken until this screen is displayed. Items commonly applied to each production support function are set on the production support common settng screens No. 1 and No. 2. (1) Production support common setting screen No. 1 Cancel switch 7 Enter switch 6 Input data on tems 1 to 5 referrng to the table gven below. When Enter swtch 6 is pressed, the input data is confirmed. When Cancel swtch 7 s pressed, the nput data s cancelled and the screen s restored to the prevous screen. Item to be set Descrpton Acceptable number of...

  • Page 21: ProductOn Support Common SettNg Screen No. 2

    (2) Production support common setting screen No. 2 Refer to "!. 2-2 Information mode" for the operating procedure to be taken until this screen is displayed. Cancel switch 6 Enter switch 5 Input the tem to be set referrng to the table gven below. When Enter swtch 5 is pressed, the input data is confirmed. When Cancel swtch 6 s pressed, the nput data s cancelled and the screen s restored to the prevous screen. Item to be set Descrpton The number of tmes The number of tmes of nputtng the sewng machne ID for enterng the sewng of nputtng the sewng machne ID s set. machne ID Set ths tem to the "nput twce" to prevent ncorrect nput. Input once : Input twce : Intal settng : Input once The number of tmes of The number of tmes of nputtng the operator ID for enterng the operator ID s set. nputtng the operator ID Set ths tem to the "nput twce" to prevent ncorrect nput. Input once : Input twce : Intal settng : Input once...

  • Page 22: Operation

    #. OPERATION 1. Operating the work management screen On the work management screen, work data such as the operator ID, product number and process number, which are to be embedded in the operation data recorded by each sewing machine are entered and managed. In addition, the recoded operation data can be uploaded. Furthermore, on the work man- agement screen, operatons requred for procedures such as count-up of the producton volume and stopping of measurement can be carried out. This means that sewing work can be done with this screen displayed. Refer to "!. 2-3 Normal sewing mode" for the operating procedure to be taken until this screen is displayed. The quantity-of-items per lot entry popup screen appears. Input the quantity of items per lot there. <Work management screen> Quantity-of-items per lot input switch 6 C. Display of the production volume B. Display of the A.
  • Page 23 Explanation of displayed information and operating switches on the work management screen Item to be set Descrpton Display of the current time The current time of day is displayed. of day Display of the latest pitch The time period between two times of thread trimming is measured and displayed. tme Display of the production The production volume under sewing work is displayed. volume Producton volume count-up The producton volume s counted up wth one tem added. swtch Operator ID nput swtch The operator ID s nput. (*1) * The operator ID entry popup screen appears. Input an eight-digit figure there. Product number nput swtch The product number s nput. (*1) * The product number entry popup screen appears. Input an eight-digit figure there. Process number nput The process number s nput. (*1) swtch * The process number entry popup screen appears. Input an eight-digit figure there.

  • Page 24: Operating The Pitch Time Monitor Screen

    2. Operating the pitch time monitor screen The pitch time monitor screen has two different screens, i.e., the screen No. 1 that displays the production volume and ptch tme as a graph, and the screen No. 2 on whch the graph-related settng s carred out. 2-1. Pitch time monitor screen No. 1 The ptch tme montor screen No. 1 s operated under two dfferent modes, .e., the producton volume graph mode for displaying the transition of the production volume with time, and the pitch time graph mode for displaying the distribution and variation of pitch time (operation time) per sewing item. The sewing work status can be checked by changing over the mode between these two on the pitch time monitor screen No. 2. (1) Production volume graph mode A graph vertical axis of which represents the production volume and horizontal axis of which represents the working time of day is displayed. With this graph, the production status over a long period of time can be checked and the time period where a problem occurs can be found. In addition, the production volume in the section specified with the cursor can be displayed, and the total production volume and average pitch time in the section specified with and can be checked on the pitch time monitor screen No. 2. In this way, detailed information on an arbitrary section can be checked. Refer to "!. 2-3 Normal sewing mode" for the operating procedure to be taken until this screen is displayed. <Pitch time monitor screen No.1 (Production volume graph mode operating switch)> Graph scroll switch 4 Production volume counter...
  • Page 25 Explanation of displayed information and operating switches on the pitch time monitor screen No. 1 (production volume graph mode) Item to be set Descrpton Production volume graph display A graph vertical axis of which represents the production volume and horizontal axis of which represents the working time of day is displayed. The ranges of the vertical and horizontal axes can be set on the pitch tme montor screen No. 2. Cursor display The location of the cursor is displayed. Continuous section display The continuous section set on the graph is displayed. The total producton volume and average ptch tme n a contnuous secton selected on the ptch tme montor screen No.2 can be checked. Cursor time of day display The time of day for the section specified with the cursor on the graph is displayed. Display of the production volume in a The production volume in the section specified with the cursor on the cursor secton graph is displayed. Latest pitch time display The length of tme between two tmes of thread trmmng s measured and displayed.

  • Page 26: PTch TMe Graph Mode

    (2) Pitch time graph mode A graph vertical axis of which represents the production volume and horizontal axis of which represents the pitch time is displayed. On this graph, variation in the working time is visualized to enable checking whether there is a problem work. In addition, the production volume in the section specified with the cursor can be displayed, and the total production volume and average pitch time in the section specified with and can be checked on the pitch time monitor screen No. 2. In this way, detailed information on an arbitrary section can be checked. Refer to "!. 2-3 Normal sewing mode" for the operating procedure to be taken until this screen is displayed. <Pitch time monitor screen No. 1 (pitch time graph mode operating switch)> <Pitch time monitor screen No.1> Graph scroll switch 4 Production volume counter correction switch...
  • Page 27 Explanation of displayed information and operating switches on the pitch time monitor screen No. 1 (pitch time graph mode) Item to be set Descrpton Pitch time graph display A graph vertical axis of which represents the production volume and horizontal axis of which represents the pitch time is displayed. The ranges of the vertical and horizontal axes can be set on the pitch time montor screen No. 2. Cursor display The location of the cursor is displayed. Continuous section display The continuous section set on the graph is displayed. The total producton volume and average ptch tme n a contnuous secton selected on the pitch time monitor screen No.2 can be checked. Cursor pitch time display The pitch time in the section specified by the cursor on the graph is displayed. Display of the production volume in The production volume in the section specified with the cursor on the graph a cursor secton is displayed. Latest pitch time display The length of tme between two tmes of thread trmmng s measured and displayed.

  • Page 28: Pitch Time Monitor Screen No. 2

    2-2. Pitch time monitor screen No. 2 <Pitch time monitor screen No. 2> On the ptch tme montor screen No. 2, the total producton volume and the average ptch tme n the contnuous secton selected on the pitch time monitor screen No. 1 are measured and displayed. (Sections A and B in the figure given below) In addition, the display method employed on the pitch time monitor screen No. 1 is specified. Name Descrpton Total The total producton volume n the contnuous secton selected on the ptch tme montor producton screen No. 1 is displayed. volume display (Caution) The production volume is approximately 3200 at the maximum due to the restriction by the pitch time monitor data capacity. Average pitch The average ptch tme n the contnuous secton selected on the ptch tme montor screen No. 1 is displayed. It should be noted, however, that pitch time data equal to or longer than 1800 time display seconds (30 minutes) is judged to be abnormal sewing work and is excluded from calculation. Graph mode The mode of graph displayed on the pitch time monitor screen No. 1 is changed over. changeover Producton volume graph mode : Ptch tme graph mode : swtch Vertcal axs : Producton volume Vertcal axs : Producton volume Horizontal axis : Working time of day...

  • Page 29: Operating The Sewing Recorder

    3. Operating the sewing recorder The sewing recorder screen has two different screens, i.e., the screen No. 1 for continuously measuring the number of revolutions and thread trimming timing of the sewing machine and displaying them as a line graph, and the screen No. 2 for displaying the operation rate and average number of revolutions of the sewing machine and on which the graph display setting for the screen No. 1 is carried out. 3-1. Sewing recorder screen No. 1 On sewing recorder screen No. 1, the operator's sewing operation is displayed in a line graph indicating the number of revolutions of the sewing machine and time. The operator's skill level can be checked to provide appropriate technical training for him/her based on the graph. Two different data can be indi- cated on the graph as data No. 1 and data No. 2. Ths means that the target operator's data can be shown together with data on a highly skilled operator's work or the data on his/her work in the past for the purpose of comparison. The comparison through visualization enables easy analysis of complicated and hard-to-understand sewng machne operaton. <Sewing recorder screen No. 1 (operating switches)> Active data selector switch 2 Production volume counter correction switch Display changeover switch 6 to display the sewing recorder...
  • Page 30 Explanation of displayed information and operating switches on the sewing recorder screen No. 1 Item to be set Descrpton Sewng recorder graph A graph vertical axis of which represents the number of revolutions of the sewing display machine and horizontal axis of which represents the time is displayed. The ranges of the vertical and horizontal axes can be set on the sewing recorder screen No. 2. Pont △ represents the sewng startng pont, thread trmmng pont or the manual- swtch pressng pont n the data No.1. Pont ▲ represents the startng and end ponts of the ptch tme of the data No.1. Pont □ represents the sewng startng pont, thread trmmng pont or the manual- swtch pressng pont n the data No.2. Pont ■ represents the startng and end ponts of the ptch tme of the data No.2. Sewng recorder screen No. 1 The sewng recorder data No. 1 s shown on the graph n sold lnes --------. Sewng recorder screen No. 2 The sewng recorder data No. 2 s shown on the graph n dotted lnes -----. Pitch time display of data in The pitch time of the sewing work in which the last thread trimming, on the current the screen screen, is performed is displayed. Upper display : Data No. 1 Lower display : Data No. 2 Producton volume count-up The producton volume s counted up wth one tem added. swtch Active data selector switch Active data (data to be shifted with switch C or D, data to be additionally recorded when sewng operaton s carred out, or data whch can be cleared wth Clear...

  • Page 31: Sewing Recorder Screen No. 2

    3-2. Sewing recorder screen No. 2 On the sewng recorder screen No. 2, the sewng machne operaton rate and the average number of revolutions in the pitch time section displayed on the screen No. 1 is calculated and displayed. (Sections A and B in the figure given below) In addition, the display method employed on the sewing recorder screen No. 1 is specified. <Sewing recorder screen No.2> Name Descrpton Sewng machne The rate of the tme durng whch the sewng machne operates n the ptch tme shown on the operaton-rate sewing recorder screen No. 1 is displayed. display Upper display : Data No. 1 Lower display : Data No. 2 Average number The average number of revolutons of the sewng machne n the sewng machne operatng of revolutons section within the pitch time shown on the sewing recorder screen No. 1 is displayed. display Upper display : Data No. 1 Lower display : Data No. 2 Active data Active data (data to be shifted with switch C or D, data to be additionally recorded when sewing operation selector swtch s carred out, or data whch can be cleared wth Clear swtch on the screen No. 2) s selected. Setting only data No. 1 Setting only data No. 2 Settng both to be actve to be actve data to be actve Producton volume The producton volume s counted up wth one tem added.

  • Page 32: Uploading/Downloading The Sewing Recorder Data

    3-3. Uploading/downloading the sewing recorder data When the "data upload/download switch" (switch 7 descrbed on the prevous page) s pressed, the sewing recorder communication screen is displayed as shown below. On ths screen, the data can be downloaded from a medum nto the sewng machne and can be up- loaded from the sewng machne nto a medum. Data No. 1/No. 2 selector popup screen appears. Select either the data No. 1 or the data No. 2. A. Data No. 1/No. 2 selector switch E. End switch The popup screen is closed to restore the screen to the previous one. <Sewing recorder communication screen> D.

  • Page 33: Operating The Production Management Function

    4. Operating the production management function The production management screen has two different screens, i.e., the screen No. 1 for displaying infor- mation on production volume produced by sewing work, and the screen No. 2 for setting the operation for the screen No. 1. 4-1. Production management screen No. 1 On the production management screen No. 1, the target production volume according to the working hours and the actual production volume are displayed to notify the operator of a delay or progress of sewing work in real time. With this function, the operator is able to carry out his/her work while checking his/her work pace. This enhances his/her motivation to achieve his/her goal, thereby leading to a sub- stantial increase in productivity. <Production management screen No. 1 (Operation switch> Actual production volume clear switch 3 Measurement stop switch 4 Production volume counter correction switch Production volume count-up switch 1 Display changeover switch to display the production...
  • Page 34 Explanation of displayed information and operating switches on the production management screen No. 1 Item to be set Descrpton Display of method to The method to calculate the currently selected target production volume is displayed. calculate the target : Count-up by the pitch time producton volume to : Count-up by the beginning/finishing times of day of work and the total producton volume Target production volume display The target production volume as of the current time is displayed. Actual production volume display The actual production volume is displayed. Delay/progress display is displayed when the actual production volume as of the current time is smaller than the target producton volume, or is displayed when the former is equal to or larger than the latter one. Target pitch time display The target ptch tme for countng up the target producton volume accordng to the lapse of time is displayed. : In the case of count-up by the pitch time, the pitch time that is set on the production management function setting screen is displayed. to : In the case of count-up by the beginning/finishing times of day of work and the total production volume, the pitch time calculated from the working hours and total production volume are displayed.

  • Page 35: Production Management Screen No. 2

    4-2. Production management screen No. 2 On the producton management screen No. 2, the count-up method for the target producton volume and actual production volume employed on the production management screen No.1 is selected. <Production management screen No. 2> Item to be set Descrpton Display of the target pitch : In the case of count-up by the pitch time, the pitch time set on the production time or the total working management function setting screen is displayed. hours to : In the case of count-up by the starting/finishing times of day of work and the total production volume, the total working hours that are calculated by adding a resting time to the length of time between the starting time and the finishing time of work is displayed. Producton volume count-up The producton volume s counted up wth one tem added. swtch Target producton volume The count-up method for the target producton volume s selected. count-up method selector : Count-up by the pitch time swtch The target production volume is counted up by the pitch time A set on the producton management functon settng screen. to : Count-up by the starting/finishing times of day of work and the total producton volume The target production volume is counted up by the pitch time that is calculated using the total working hours and the total daily target production volume. The total working hours are calculated by adding a resting time to the length of time between the starting time and the finishing time of day of work.

  • Page 36: Errors

    $. ERRORS The following is the list of errors which occur during the use of the production support system. For errors whch occur when operatng the respectve screens, refer to the separate manuals for the respectve screens. Error No. Error tem Descrpton of error How to reset Sewng recorder error This error number is displayed in the event of a Reset swtch sewng recorder data fault. Date and tme error This error number is displayed in the event of Reset swtch operation/data fault concerning date or time of day. Notification of production This error number is displayed after the execution Power-off support functon of initialization of the production support function or initialization (This is not upgradng of the program. an error) Producton management This error number is displayed in the event of Reset swtch error production management work management data fault. Work management error This error number is displayed in the event of data Reset swtch fault. Ptch tme montor error This error number is displayed in the event of pitch Reset swtch tme montor data fault. – 34 –...

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