JUKI IP-110 Type F Instruction Manual
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JUKI IP-110 Type F Instruction Manual

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ENGLISH
IP-110 TYPE F

INSTrUCTIoN MANUAL

* "CompactFlash(TM)" is the registered trademark of SanDisk Corporation, U.S.A.


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Summary of Contents for JUKI IP-110 Type F

  • Page 1: Instruction Manual

    ENGLISH IP-110 TYPE F INSTrUCTIoN MANUAL * "CompactFlash(TM)" is the registered trademark of SanDisk Corporation, U.S.A.

  • Page 2: Table Of Contents

    coNtENtS 1. INStaLLING tHE oPEratIoN PaNEL ...............1 2. coNNEctING tHE corD ...................1 3. MacHINE HEaD SEttINGS ..................2 4. aDJuStING tHE MacHINE HEaD aNGLE (DIrEct-DrIvE Motor tyPE SEwING MacHINE oNLy) ........3 5. EXPLaNatIoN oF tHE oPEratIoN PaNEL.............4 5-1. Names and functions of each components .................4 5-2.

  • Page 3: Installing The Operation Panel

    warNING : this Instruction Manual describes the operation panel IP-110F. Be sure to use this operation panel after having read to fully understand the "Safety precautions" in the Instruction Manual for the Sc-920 (control box). In addition, be careful not to splash water or oil on it, or shock such as dropping and the like since this product is a precision instrument.

  • Page 4: Machine Head Settings

    3. MacHINE HEaD SEttINGS [Function settings list screen] ) Keep�g swtch 1 held pressed, tur� the power ON. The� the scree� s cha�ged over to the fu�cto� sett�gs lst scree�. Whe� you press swtch 2 , the scree� s cha�ged over to the sew�g commo� data scree�.

  • Page 5: Adjusting The Machine Head Angle

    4. aDJuStING tHE MacHINE HEaD aNGLE aDJuStING tHE MacHINE HEaD aNGLE (DIrEct-DrIvE Motor tyPE SEwING MacHINE oNLy) warNING : Be sure to perform the angle adjustment of the machine head by the operation below before using the machine head. [Machine head angle adjusting screen] ) Keep�g swtch 1 held pressed, tur�...

  • Page 6: Explanation Of The Operation Panel

    5. EXPLaNatIoN oF tHE oPEratIoN PaNEL 5-1. Names and functions of each components 1 Re-sew�g swtch 8 ��formato� swtch !5 Power dsplay lamp 2 Needle up/dow� compe�sat�g swtch 9 Materal edge se�sor swtch !6 Meda cover 3 Scree� cha�geover swtch !0 O�e-shot automatc sew�g swtch !7 Meda slot 4 Wth/wthout reverse feed sttch at sew�g start swtch...
  • Page 7 7 Teach�g swtch Ths s the swtch to set the sett�g of the �umber of sttches wth the value of �umber of sttches whch has bee� actually sew�. 8 ��formato� swtch Ths s the swtch to perform varous fu�cto� sett�gs. Re�dered effectve whe�...

  • Page 8: Adjusting The Contrast Of The Operation Panel Screen

    2) Co��ect the opto�al ju�cto� cable co��ector to co��ector CN05 3 of the producto� support swtch. Note) Prepare the switch main unit by the customers or ask JuKI business office about it. optional relay cable a (asm.) JuKI Part No. 40008168...

  • Page 9: Basic Screen

    5-4. Basic screen WELCOME scree� s dsplayed mmedately after tur��g ON the power. The scree� mmedately after WELCOME scree� becomes the scree� that performs the sew�g patter� sett�g that was selected whe� tur��g OFF the power prevously. Every tme swtch s pressed, the scree� cha�ges. ■...
  • Page 10 ■ Number of stitches of overlapped stitching setting screen Sett�g of �umber of sttches of overlapped sttch�g s performed. ■ Programmed stitching setting screen Sett�g of the respectve co�dto�s of programmed sttch�g s performed. ＜ Whe� programmed sttch�g patter�  s selected ＞ ■...

  • Page 11: How To Operate The Operation Panel For Sewing Stitching Patterns

    5-5. How to operate the operation panel for sewing stitching patterns (1) reverse stitching pattern Sewing pattern Press to dsplay the patter� lst scree�. ) Press swtch 1 to select the reverse sttch�g patter�, a�d the scree� s automatcally cha�ged over to the �umber of sttches of reverse sttch�g sett�g scree�...
  • Page 12 2) Whe� cha�g�g the �umber of sttches, cha�ge t wth swtches 4 a�d 5 for sett�g the �umber of sttch- es A through D. (The ra�ge of the �umber of sttches that ca� be cha�ged : 0 to 99 sttches) 3) Press swtch 2 to set the reverse sttch�g at the start of sew�g.

  • Page 13: Overlapped Stitching Pattern

    (2) overlapped stitching pattern Press to dsplay the patter� lst scree�. ) Press swtch 1 to select the overlapped sttch�g patter�, a�d the scree� s automatcally cha�ged over to the �umber of sttches of overlapped sttch�g sett�g scree� to dsplay the �umber of sttches whch has already bee�...

  • Page 14: Programmed Stitching Pattern

    (3) Programmed stitching pattern The co�sta�t-dme�so� sttch�g process ca� be programmed as ma�y as 20 operato� steps. The sew�g co�dto�s �clud�g the �umber of sttches, �eedle up/dow� stop mode, automatc thread trmm�g, co�t�uous operato� steps, lft�g/lower�g of presser foot a�d �ormal/reverse feed sttch�g ca� be separately specfed for the respectve operato�...
  • Page 15 1) Confirm that step 1 is displayed on the panel. Now, set the number of stitches to 20 using switches 2 a�d 3 . 2) Set the feed�g drecto� to the �ormal drecto� us�g swtches 4 a�d 5 . 3) Set the stop state of the sew�g mach�e to the �eedle-dow� stop mode us�g swtches 8 a�d 9 . If the number of stitches is set to 0 stitch or the stop-state of the sewing machine is set to the auto- matic thread trimming mode , the machine will not proceed to the subsequent operation step.
  • Page 16 [Step 4] 2 4 6 8 3 5 7 9 ) Press swtch !2 o�ce to dsplay step 4. 2) Set the �umber of sttches to 0 us�g swtches 2 a�d 3 . 3) Set the feed�g drecto� to the �ormal drecto� us�g swtches 4 a�d 5 . 4) Set the stop state of the sew�g mach�e to the automatc thread trmm�g mode us�g swtches 6 a�d 7 .
  • Page 17 ＜ teaching mode ＞ �� the teach�g mode, t s possble to set the �umber of sttches of the step � a programmed sttch�g patter� to the �umber of sttches that has bee� actually sew�. ) �� the programmed sttch�g sett�g scree�, press teach�g swtch 1 to select the teach�g mode. 2) The �dcato�...

  • Page 18: Cycle Sewing Pattern

    ＜ continuous stitching mode ＞ �� ths mode, t s possble to make the sew�g mach�e execute the subseque�t step after the completo� of the curre�t step. ) �� the programmed sttch�g patter� sett�g scree�, select the co�t�uous sttch�g mode us�g swtches 1 a�d 2 .
  • Page 19 4 6 8 !0 5 7 9 !1 Swtches 2 a�d 3 : These swtches set the reverse sttch�g patter�. Swtches 4 a�d 5 : These swtches set the overlapped sttch�g patter�. Swtches 6 a�d 7 : These swtches set the programmed sttch�g patter� . Swtches 8 a�d 9 : These swtches set the programmed sttch�g patter�...

  • Page 20: Bobbin Counter

    6. BoBBIN couNtEr The �umber of sttches sew� by the sew�g mach�e s detected. The detected �umber of sttches s decreme�ted from the preset cou�ter value (� u�ts of the �umber of sttches preset us�g fu�cto� sett�g No.  "U�t of bobb� thread cou�t�g dow�."...

  • Page 21: No. Of Pcs. Counter

    7. No. oF PcS. couNtEr No. oF PcS. couNtEr The No. of pcs. counter counts up the number of finished products every time the machine performs thread trmm�g. (0 →  → 2 ... → 9999) The value on the No. of pcs. counter can be modified us�g cou�ter value sett�g swtches 3 a�d 4 .

  • Page 22: Needle Up/Down Compensation Switch

    9. NEEDLE uP/DowN coMPENSatIoN SwItcH NEEDLE uP/DowN coMPENSatIoN SwItcH Every tme �eedle up/dow� compe�sato� swtch 1 s pressed, the �eedle goes up whe� t s � ts lowest posto� or comes dow� whe� t s � ts hghest posto�. Ths compe�sates the sttch by a half of the predeterm�ed sttch le�gth.

  • Page 23: Thread Trimming Prohibition Switch

    13. tHrEaD trIMMING ProHIBItIoN SwItcH • Whe� thread trmm�g prohbto� swtch 1 s pressed, ON/OFF of the thread trmm�g prohbto� s cha�ged over. • Ths swtch s used to temporarly make the thread trmm�g fu�cto� �operatve. The other performa�ce of sew�g mach�e s �ot affected by ths swtch. (�f the automatc reverse sttch�g (for e�d) s specfed, the sew�g mach�e wll perform the automatc reverse sttch�g at the e�d of sew�g.) •...

  • Page 24: Simplified Function Setting

    14. SIMPLIFIED FuNctIoN SEttING warNING : If the solenoid is used under the air drive mode, the solenoid can burn out. Be sure to carefully avoid the wrong setting of the presser foot lifting device specification. Function setting items can be simplified in part. [Simplified function setting screen] ) Keep�g thread trmm�g prohbt�g swtch 1 held pressed, tur�...

  • Page 25: Key-Lock Function Setting

    15. KEy-LocK FuNctIoN SEttING �� order to preve�t sett�gs of the �umber of sttches or detaled sett�gs for processes (A, B, C a�d D), t s possble to lock the fu�cto� sett�g swtches � the curre�t state. (Eve� u�der the key-lock mode, the patter�s or bobb�...

  • Page 26: Function Setting

    16. FuNctIoN SEttING Fu�cto�s of the sew�g mach�e ca� be programmed a�d the �umber of sttches a�d the �umber of revoluto�s ca� be cha�ged. Refer to the ��structo� Ma�ual for the SC-920 for how to cha�ge the fu�cto� sett�g tems a�d for the detals of the fu�cto�s.

  • Page 27: Function Setting List

    [Function setting popup screen] 3) Press swtches 6 a�d 7 to cha�ge the set value to 3. 4) Press swtch 8 . The scree� s cha�ged over to the fu�cto� sett�g dsplay scree�. [Function setting display screen] 5) The cha�ged set value s dsplayed o� the fu�c- to�...
  • Page 28 �tem Descrpto� Sett�g ra�ge ��dcato� of fu�cto� sett�g Number of Sew�g speed of reverse feed sttch�g 50 to 3,000 rotato� of 1900 reverse feed (st/m�) sttch�g Thread Ths tem s �ot used o� the �P-0F. trmm�g prohbt�g fu�cto� Sett�g of Posto�...
  • Page 29 �tem Descrpto� Sett�g ra�ge ��dcato� of fu�cto� sett�g 38 O�e-shot speed O�e-shot speed (The max. value depe�ds o� the �umber of 50 to MAX 2500 rotato� of the sew�g mach�e head.) (st/m�) 39 Pedal stroke Posto� where the sew�g mach�e starts rotat�g from pedal 0 to 50 at the start of �eutral posto�...
  • Page 30 �tem Descrpto� Sett�g ra�ge ��dcato� of fu�cto� sett�g 64 Cha�ge- ��tal speed whe� start�g co�de�sato� sttch or EBT over speed of 0 to 250 co�de�sato� (st/m�) sttch or EBT (e�d back tack) 0 Fu�cto� of soft- Presser foot s slowly lowered. dow�...

  • Page 31: Optional Input/Output Settings

    17. oPtIoNaL INPut/outPut SEttINGS The opto�al �put/output fu�cto� s used for outputt�g sg�als whch are allocated to the co��ectors a�d for co�troll�g a certa� smple operato� of the sew�g mach�e by allocat�g varous fu�cto�s to the �put/ output co��ectors of the SC-920 (co�trol box). Refer to the ��structo�...

  • Page 32: Automatic Compensation Of Neutral Point Of The Pedal Sensor

    (Example) [To allocate the thread trmm�g fu�cto� to the �put co��ector (CN48,) [option input/output setting screen] ) Press swtches 4 a�d 5 to select �put dsplay No. 90 whch represe�ts the �put co��ector (CN48, .) 2) Press swtches 6 a�d 7 to select the fu�cto� �oP �oP code No.

  • Page 33: Initialization Of The Setting Data

    19. INItIaLIzatIoN oF tHE SEttING Data Data o� the fu�cto� sett�g tems ca� be retur�ed to the sta�dard set values. [Function setting data initialization screen] ) Keep�g reset swtch 1 a�d cou�ter value swtch (+) 2 held smulta�eously pressed, tur� the power ON.

  • Page 34: Information

    20. INForMatIoN Varous data ca� be set or checked o� the �formato� scree�. operator level ) Tur� ON the power. 2) Press swtch 1 to dsplay the �formato� scree�. ■ Information screen 1 : Sew�g ma�ageme�t �formato� 2 : Date a�d tme sett�g ●...
  • Page 35 ■ Maintenance function screen The tme for �eedle cha�g�g, the tme for clea��g a�d the tme for ol cha�g�g ca� be set to co�t�uously display numeric values or display the notification after the lapse of preset time. Refer to the E�g�eer's Ma�ual for detals. [Explanation of the respective items] Tme of replaceme�t of �eedle ..
  • Page 36 ■ warning screen War��g scree� s dsplayed whe� the war��g tme s reached. 1 : Whe� 1 s pressed, the scree� ca� be cleared. However, the cou�ter tself ca��ot be cleared. �� case of the replaceme�t of �eedle, the war��g scree� s dsplayed at �tervals of 0 m�utes u�tl clear�g s performed.
  • Page 37 ■ Maintenance function screen 3 : ��put scree� of tme of replaceme�t of �eedle (�umber of sttches : u�t : X ,000 sttches) s dsplayed. 4 : ��put scree� of tme of clea��g (tme : u�t : h) s dsplayed. 5 : ��put scree�...

  • Page 38: Working Measurement Function

    (2) working measurement function ■ Sewing management function screen ) Press swtch 1 to cha�ge over the scree� to the work�g measureme�t fu�cto� scree�. ■ working measurement function screen Work�g factor, work�g mea� speed, ptch tme a�d mach�e tme ca� be measured o� ths scree�. [Explanation of the respective items] Work�g factor ........U�t : % Work�g mea�...
  • Page 39 ● Date and time setting The curre�t date a�d tme ca� be set to dsplay o� the scree�. ■ Information screen ) Press swtch 1 to cha�ge over the scree� to the date a�d tme sett�g scree�. ■ Date and time setting screen 2) Press swtches 2 a�d 3 , 4 a�d 5 , a�d 6 a�d 7 to �creme�t/decreme�t the date.

  • Page 40: External Interface

    21. EXtErNaL INtErFacE Exter�al �terface mea�s the secto� to co��ect the operato� pa�el a�d the system whch s dffere�t from the operato� pa�el. For the use a�d detals, refer to the E�g�eer's Ma�ual. 1) Media slot Meda slot s �stalled � the face cover located o� the left sde of operato� pa�el. 2) rS-232c port RS-232C co��ector s �stalled �...

  • Page 41: Error Code List (Error Display In Panel)

    22-1. Error code list (Error display in panel) There are the follow�g error codes � ths devce. These error codes �terlock (or lmt fu�cto�) a�d �form the problem so that the problem s �ot e�larged whe� a�y problem s dscovered. Whe� you request our service, please confirm the error codes.
  • Page 42 Descrpto� of error detected Cause of occurre�ce expected �tems to be checked E303 Semcrcular plate se�sor • Semcrcular plate se�sor sg�al ca��ot be • Check whether the mach�e head error detected. correspo�ds wth the mach�e type sett�g. • Check whether the motor e�coder co��ector s dsco��ected.

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Sc-920

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