JUKI LK-1900C Instruction Manual
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JUKI LK-1900C Instruction Manual

JUKI LK-1900C Instruction Manual

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ENGLISH
LK-1900C / IP-510
INSTRUCTION MANUAL

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  • Page 1 ENGLISH LK-1900C / IP-510 INSTRUCTION MANUAL...

  • Page 2: Table Of Contents

    4-1 Individual sewing standard screen ....................8 4-2 Sewing screen ............................11 5. PERFORMING SEWING SHAPE SELECTION .............14 6. STANDARD PATTERN LIST ..................17 6-1 LK-1900C / LK-1901C / LK-1902C / LK-1905C..................17 6-2 LK-1903C ............................21 7. PERFORMING ITEM DATA CHANGE ................22 8. CHECKING PATTERN SHAPE ..................24 9.
  • Page 3 17. PERFORMING DIRECT PATTERN No. SELECTION ..........47 17-1 Selecting from the individual sewing standard screen ..............47 17-2 Selection by means of the shortcut button ...................48 18. CHANGING CONTENTS OF DIRECT PATTERN ............49 19. NAMING PATTERN .....................51 20. COPYING A DIRECT PATTERN ..................52 21.
  • Page 4 29. TRIAL SEWING FUNCTION ..................111 29-1 Performing trial sewing ......................... 111 30. THREAD TENSION VALUE DISPLAY COLOR LIST ..........114 31. SETTING APPROVAL/DISAPPROVAL OF CALLING OF PATTERN DATA .... 115 32. PERFORMING ADJUSTMENT OF ORIGIN OF PRESSER ........116 33.

  • Page 5: Name Of Each Section Of The Operation Panel

    1. NAME OF EACH SECTION OF THE OPERATION PANEL 1-1 Body (Front) (Right side) ⑥ ⑦ ⑧ ① ⑨ ③ ④ ⑤ ② – 1 –...
  • Page 6 ① Touch panel • LCD display section ② → READY key Switches between the standard screen and the sewing screen. ③ → INFORMATION key Switches between the standard screen and the information screen. ④ → COMMUNICATION key Switches between the standard screen and the communication screen.

  • Page 7: Buttons To Be Used In Common

    1-2 Buttons to be used in common The buttons which perform common operations in each screen of IP-510 are as follows : → CANCEL button This button closes the pop-up screen. In case of the data change screen, the data being changed can be cancelled.

  • Page 8: Installation Of Ip-510

    2. INSTALLATION OF IP-510 2-1 Replacing the panel cable When replacing the operation panel from the standard panel to the IP-510, the panel cable must also be replaced. If the panel cable does not need to be replaced, this procedure is not necessary. 1) Remove the four screws ❶...

  • Page 9: Installing The Ip-510 And Panel Cable

    2-2 Installing the IP-510 and panel cable 1) Open the power supply cover ❶ on the panel and connect cable ❷ to the power supply connector. ❶ ❷ 2) Secure the cable clip band ❸ in the position shown in the figure, then close the power supply cover ❶...

  • Page 10: Installing The Ip-510 Arm

    2-3 Installing the IP-510 arm Secure panel ❶ to panel mounting plate ❷ using ❶ ❶ four M4 screws ❸ , then install it to the arm using ❸ ❸ two M5 screws ❹ . Bundle the panel cable as shown in the figure, then ❼...

  • Page 11: Basic Operation Of Ip-510

    3. BASIC OPERATION OF IP-510 LK-1900C is explained as the standard in this In- struction Manual. ① Turn ON the power switch When the power is turned ON first, the selection screen of the language is displayed. Set the lan- guage used.

  • Page 12: Lcd Display Section At The Time Of Sewing Shape Selection

    4. LCD DISPLAY SECTION AT THE TIME OF SEWING SHAPE SELECTION 4-1 Individual sewing standard screen – 8 –...
  • Page 13 Button and display Description NEW DIRECT PATTERN REGIS- Registers a new direct pattern using the currently selected individual sewing TRATION button pattern. → Refer to “15. PERFORMING NEW REGISTER OF PATTERN BUTTON” p.40 USERS' PATTERN NEW REGIS- Registers a new user pattern in the sewing machine using the currently se- TER button lected individual sewing pattern or media pattern.
  • Page 14 Button and display Description X ACTUAL SIZE VALUE display Actual size value in X direction of sewing shape being selected at present is displayed. When the actual size value input is selected by setting memory switch , X actual size value setting button is displayed. →...

  • Page 15: Sewing Screen

    4-2 Sewing screen – 11 –...

  • Page 16: Needle Thread Tension

    Button and display Description THREAD CLAMP button Effective/ineffective of the thread clamp is selected. : Thread clamp ineffective : Thread clamp effective * When the prohibition of thread clamp is set with memory switch the thread clamp button is not displayed. PRESSER LOWERING button Presser can be lowered and the presser down screen is displayed.
  • Page 17 Button and display Description STEP SEWING button Display of sewing counter/No. of pcs. counter can be changed over. → Refer to “8. CHECKING PATTERN SHAPE” p.24 FOLDER No. display Displays the currently selected folder number. SPEED variable resistor Number of rotations of the sewing machine can be changed. Y ACTUAL SIZE VALUE display Actual size value in Y direction of sewing shape being selected is displayed.

  • Page 18: Performing Sewing Shape Selection

    5. PERFORMING SEWING SHAPE SELECTION ① Selection of the sewing shape is only possible on the individual sewing standard screen (blue). If the sewing screen (green) is displayed, press the READY key to display the individual sew- ing standard screen (blue). ②...
  • Page 19 ④ Determine the kind of sewing shape. The two sewing shape types are described below. Select the desired type. Maximum number of Pictograph Name patterns 1900/1901/1902/1905 : 100 Standard pattern （No.001-100） 1903 : 50 Users' pattern （No.101-999） Media pattern Select the sewing shape you desire from SEW- ING SHAPE SELECTION buttons C and press ENTER button The sewing shape list screen corresponding to...
  • Page 20 When the sewing shape is users' pattern or me- dia pattern the screen as shown on the right side is displayed. H which PATTERN No. SELECTION buttons have been registered to users' pattern or media pattern are displayed. Press the button of the pat- tern No.

  • Page 21: Standard Pattern List

    6. STANDARD PATTERN LIST 6-1 LK-1900C / LK-1901C / LK-1902C / LK-1905C 1. Sewing size shows the dimensions when the scale rate is 100%. 2. Refer the No. of work clamp foot to the separate table of work clamp foot.
  • Page 22 Sewing size Sewing size No. of No. of Num- Num- (mm) work (mm) work Stitch diagram ber of Stitch diagram ber of clamp clamp Length- Cross- Length- Cross- stitches stitches foot foot wise wise wise wise Outside diameter φ8 ø12 ø12 ø12 ø12...
  • Page 23 Sewing size Sewing size No. of No. of Num- Num- (mm) work (mm) work Stitch diagram ber of Stitch diagram ber of clamp clamp Length- Cross- Length- Cross- stitches stitches foot foot wise wise wise wise ☆ ø8 ø8 ☆ ø8 ø8 ☆...
  • Page 24 Sewing size Sewing size No. of No. of Num- Num- (mm) work (mm) work Stitch diagram ber of Stitch diagram ber of clamp clamp Length- Cross- Length- Cross- stitches stitches foot foot wise wise wise wise ☆ ☆ 20.5 6/7 ☆...

  • Page 25: Lk-1903C

    6-2 LK-1903C Number of Standard Standard Number of Standard Standard Pattern Stitch Pattern Stitch threads sewing size sewing size threads sewing size sewing size shape shape (thread) X (mm) Y (mm) (thread) X (mm) Y (mm) 1 - 34 18 - 44 2 - 35 19 - 45 10-10...

  • Page 26: Performing Item Data Change

    7. PERFORMING ITEM DATA CHANGE ① Display the data input screen. If the individual sewing standard screen is dis- played, you can change item data. If the sewing screen (green) is displayed, press the READY key to display the individual sewing standard screen (blue).
  • Page 27 ③ Input the data. Input the value you desire with ten keys and +/- keys E. ④ Determine the data. F is pressed, the data When ENTER button is determined. * For the other item data, the data can be changed by the same operation.

  • Page 28: Checking Pattern Shape

    8. CHECKING PATTERN SHAPE WARNING : Make sure without fail of the contour of the sewing pattern after selection of the sewing pattern. If the sewing pattern extends outside the work clamp feet, the needle will interfere with the work clamp.
  • Page 29 ③ Depress the pedal to lower the presser foot. In this mode, the sewing machine will not start even when the pedal is depressed. ④ Proceed stitching with the presser lowered. Check the shape with PRESSER BACK button C and PRESSER FORWARD button When holding pressing the button for a certain time, the presser continues to move even when the button is released.

  • Page 30: Changing Thread Tension Command At Every Needle Entry Point

    9. CHANGING THREAD TENSION COMMAND AT EVERY NEEDLE ENTRY POINT 9-1 Adding or changing thread tension command at every needle entry point ① Display the thread tension command change screen When selecting a standard pattern, user pattern or a pattern stored on a medium, press thread A on the sewing screen to tension button display the thread tension setting screen.
  • Page 31 ③ Input thread tension command value. I is When COMMAND INPUT button pressed, the thread tension increase/decrease value input screen is displayed. Input the value you desire with TEN keys and +/- keys J . When K is pressed, the data is de- ENTER button termined.

  • Page 32: Deleting Thread Tension Command At Every Needle Entry Point

    9-2 Deleting thread tension command at every needle entry point ① Display the thread tension command change screen. When a user pattern or media pattern is selected, press the THREAD TENSION button on the sewing screen to display the thread tension setting screen.
  • Page 33 ② Designate the command position desired to be deleted. Specify the command position you desire to de- lete with ONE STITCH BACKWARD button C or ONE STITCH FORWARD button D in the state that the presser is lowered. In addition, the machine moves to the needle entry point where the front or rear thread tension E or F .

  • Page 34: Performing Release Of Grease-Up Error

    10. PERFORMING RELEASE OF GREASE-UP ERROR When the number of stitches of grease-up exceeds 100 million stitches or more, E220, grease-up warn- ing occurs when turning ON the power. Clear the number of stitches of grease-up with mem- ory switch , grease-up error clear after replenishing grease.

  • Page 35: Using Temporary Stop

    11. USING TEMPORARY STOP When the panel temporary stop button is selected with memory switch , TEMPORARY STOP A is displayed on the sewing screen. button A is When the TEMPORARY STOP button pressed during sewing, the sewing machine can be stopped.

  • Page 36: To Continue Performing Sewing From Some Point In Sewing

    11-1 To continue performing sewing from some point in sewing ① Release the error. B to release the error. Press RESET button ② Perform thread trimming. C to perform Press THREAD TRIM button When thread trimming has been performed, D ,FEED FORWARD FEED BACK button E and RETERN TO ORIGIN button button...

  • Page 37: To Perform Re-Sewing From The Start

    11-2 To perform re-sewing from the start ① Release the error. B to release the error. Press RESET button ② Perform thread trimming. C to perform Press THREAD TRIM button thread trimming. When thread trimming is performed, FEED BACK D , FEED FORWARD button button E and RETURN TO ORIGIN button F are...

  • Page 38: Winding Bobbin Thread

    12. WINDING BOBBIN THREAD Pass the thread to wind bobbin thread as shown in the figure on the right side. ① Display the bobbin winding screen. If the individual sewing standard screen (blue) is displayed, press the BOBBIN WINDER button A to display the bobbin winding screen.

  • Page 39: Using Counter

    13. USING COUNTER 13-1 Setting procedure of the counter ① Display the counter setting screen. When you press the key on the independent sewing standard screen, the counter setting button A is displayed on the screen. When this button is pressed, the counter setting screen is displayed.
  • Page 40 [ Sewing counter ] UP counter : Every time the sewing of one shape is performed, the existing value is counted up. When the existing value is equal to the set value, the count-up screen is displayed. DOWN counter : Every time the sewing of one shape is performed, the existing value is counted down.
  • Page 41 ③ Change of counter set value Press button for the sewing counter, button for the No. of pcs. counter or button for the bobbin counter to display the corresponding counter set value input screen. Here, input the set value. When “0” is inputted in the set value, the display of count-up screen is not performed. ④...

  • Page 42: Count-Up Releasing Procedure

    13-2 Count-up releasing procedure When the count-up condition is reached during sew- ing work, the count-up screen is displayed and the H to reset buzzer beeps. Press CLEAR button the counter and the screen returns to the sewing screen. Then the counter starts counting again. 13-3 How to change the counter value during sewing ①...

  • Page 43: Performing New Register Of Users' Pattern

    14. PERFORMING NEW REGISTER OF USERS' PATTERN ① Display the data input screen. New pattern registration is only possible on the individual sewing standard screen (blue). If the sewing screen (green) is displayed, press the READY key to display the individual sewing standard screen (blue).

  • Page 44: Performing New Register Of Pattern Button

    15. PERFORMING NEW REGISTER OF PATTERN BUTTON ① Display the individual sewing standard screen. New direct pattern registration is only possible on the individual sewing standard screen (blue). If the sewing screen (green) is displayed, press the READY key to display the individual sewing standard screen (blue).

  • Page 45: Lcd Display Section During Direct Pattern Selection

    16. LCD DISPLAY SECTION DURING DIRECT PATTERN SELECTION 16-1 Individual sewing standard screen (Direct pattern) – 41 –...
  • Page 46 Button and display Description DIRECT PATTERN COPY button Displays the direct pattern copy screen. → Refer to “20. COPYING A DIRECT PATTERN” p.52 DIRECT PATTERN NAME SET- Displays the direct pattern name input screen. → Refer to TING button “19. NAMING PATTERN” p.51 DIRECT PATTERN NAME display Shows the characters registered for the currently selected direct pattern num- ber.
  • Page 47 Direct pattern edit screen is dis- Direct pattern edit screen is displayed. → Refer to played. “18. CHANGING CONTENTS OF DIRECT PATTERN” p.49 FOLDER No. display Folder No. in which the displayed direct pattern are stored is displayed. FOLDER SELECTION button Folders to display the direct pattern are displayed in order.

  • Page 48: Sewing Screen

    16-2 Sewing screen – 44 –...
  • Page 49 Button and display Description DIRECT PATTERN NAME display Character which is registered to the direct pattern No. being sewn is dis- played. X SCALE RATE display Displays the scale rate in the X direction registered in the direct pattern num- ber currently being sewn.
  • Page 50 FOLDER No. display Displays the folder number where the displayed direct pattern is saved. SPEED variable resistor Number of revolutions of the sewing machine can be changed. MAX. SPEED LIMITATION display Maximum speed limitation which is registered to the direct pattern No. being sewn is displayed.

  • Page 51: Performing Direct Pattern No. Selection

    17. PERFORMING DIRECT PATTERN No. SELECTION 17-1 Selecting from the individual sewing standard screen ① Display the individual sewing standard screen. Direct pattern number selection is only possible on the individual sewing standard screen (blue). If the sewing screen (green) is displayed, press the READY key to display the individual sewing standard screen.

  • Page 52: Selection By Means Of The Shortcut Button

    17-2 Selection by means of the shortcut button ① Display the individual sewing standard screen or the sewing screen. When a direct pattern has been registered in a folder, button A is always displayed at the bottom of the individual sewing standard screen and the sewing screen.

  • Page 53: Changing Contents Of Direct Pattern

    18. CHANGING CONTENTS OF DIRECT PATTERN ① Display the individual sewing standard screen for direct pat- tern selection. You can change a direct pattern content only on the individual sewing standard screen (blue) for direct pattern selection. If the sewing screen (green) is displayed, press the READY key to display the data input screen of the individual sewing standard screen for direct pattern selection.
  • Page 54 ④ Determine the change of item data. For example, input X scale rate. Press to display the item data input screen. Input the value you desire with the ten keys or + or - key K . L is pressed, the When ENTER button data is determined.

  • Page 55: Naming Pattern

    19. NAMING PATTERN Pattern name can be inputted to the direct pattern, users' pattern, media pattern and combination sew- ing. It is possible for the direct pattern and combina- tion sewing as many as 14 letters, and for the users' pattern, media pattern as many as 255 letters.

  • Page 56: Copying A Direct Pattern

    20. COPYING A DIRECT PATTERN You can copy the data of a registered direct pattern to an unregistered direct pattern number. Overwriting copy of the direct pattern is prohibited. When you desire to overwrite, perform the overwrit- ing after erasing the direct pattern once. →...
  • Page 57 ④ Input the pattern No. of copy destination. Input the direct pattern No. of copy destination with ten keys D . Direct pattern No. which is not used yet can be retrieved with - and + buttons ( E and F ). In addition, the folder to be stored can be select- ed with FOLDER SELECTION button ⑤...

  • Page 58: Changing Sewing Mode

    21. CHANGING SEWING MODE ① Select the sewing mode. With a direct pattern registered, pressing the key will display the SEWING MODE SE- A on the screen. LECTION button When this button is pressed, the sewing mode changes over alternately to the individual and the combination sewing.

  • Page 59: Lcd Display Section At The Time Of Combination Sewing

    22. LCD DISPLAY SECTION AT THE TIME OF COMBINATION SEWING The sewing machine is capable of sewing in order by combining the plural pattern data. As many as 99 patterns can be inputted. Use this function when sewing plural different shapes on the sewing product.
  • Page 60 Button and display Description COMBINATION DATA NEW REG- Combination data No. new register screen is displayed. → Refer to ISTER button “15. PERFORMING NEW REGISTER OF PATTERN BUTTON” p.40 COMBINATION DATA COPY Combination pattern No. copy screen is displayed. → Refer to button “20.

  • Page 61: Sewing Screen

    22-2 Sewing screen – 57 –...
  • Page 62 Button and display Description COMBINATION DATA NAME display Name which is inputted in the combination data being selected is displayed. THREAD CLAMP button Effective/ineffective of thread clamp is selected. : Thread clamp ineffective : Thread clamp effective * When the prohibition of the thread clamp is set with memory switch , the thread clamp button is not displayed.
  • Page 63 Button and display Description X ACTUAL SIZE VALUE display X actual size value of the sewing shape which is registered to direct pattern No. being sewn is displayed. X SCALE RATE display Scale rate in X direction of the sewing shape which is registered to direct pattern No.

  • Page 64: Performing Combination Sewing

    23. PERFORMING COMBINATION SEWING First, change the sewing mode to the combination sewing before performing setting. → Refer to “21. CHANGING SEWING MODE” p.54 23-1 How to create combination data ① Display the cycle sewing standard screen. You can enter combination data only on the cycle sewing standard screen (pink).

  • Page 65: New Registration Of Combination Data

    ⑤ Repeat steps ② through ④ as many as the number of pattern Nos. you desire to register. When the first register is determined, the second E is displayed. pattern selection button Repeat steps ② through ④ as many as the num- ber of pattern Nos.

  • Page 66: Selection Of Combination Data

    23-3 Selection of combination data ① Display the data input screen. Only in case of the data input screen (pink), it is possible to select the combination data No. If the sewing screen (green) is displayed, press the READY key to display the cycle sewing standard screen (pink).

  • Page 67: How To Delete Combination Data

    23-4 How to delete combination data ① Select the combination data No. Perform the steps ① to ③ of “23-3 Selection of combination data” p.62 , and display the combination data to be deleted. ② Delete the combination data. A is pressed, When DATA DELETE button the combination data delete confirmation screen is displayed.

  • Page 68: How To Delete Combination Data Step

    23-5 How to delete combination data step ① Select the combination data No. Perform the steps ① through ③ of “23-3 Selec- tion of combination data” p.62 and make the state that the combination data including the step you desire to delete is selected. ②...

  • Page 69: Sewing The Combination Data

    23-6 Sewing the combination data ① Display the sewing screen. If the cycle sewing standard screen (pink) is dis- A is pressed, played and the READY key the background color of the LCD display will change to green, and the machine will be ready to sew.

  • Page 70: Changing Memory Switch Data

    24. CHANGING MEMORY SWITCH DATA 24-1 How to change memory switch data 24-1-1 Level 1 ① Display the memory switch data list screen. When key is pressed, memory switch button 1 A is displayed. When this button is pressed, the memory switch data list screen of level 1 is displayed.
  • Page 71 ③ Change the memory switch data. There are data items to change numerals and those to select pictographs in the memory switch data. No. in pink color such as is put on the data items to change numerals and the set value can D displayed be changed with +/- keys in the change screen.

  • Page 72: Memory Switch Data List

    24-2 Memory switch data list Memory switch data are the motion data that the sewing machine has in common and the data that operate on all sewing patterns in common. However, the maximum speed is limited to 3000 sti/min for the LK-1901C, LK-1902C, and LK-1900CW (double-capacity hook type), and 2700 sti/min for the LK-1903C and LK-1905C.
  • Page 73 Item Setting range Edit unit Initial display Start pedal selection ― ― : Standard pedal In case of LK-1903C/ : Optional pedal BR35, the initial value is Optional pedal 1-motion ― ― : OFF by toe down In case of LK-1903C/ : OFF by releasing BR35, the...
  • Page 74 Item Setting range Edit unit Initial display Thread clamp control can be prohibited. ― ― : Normal In case of LK-1903, the : Prohibited initial value is Feed motion timing is –20 to 4 selected. Set the timing in "-" direction when stitch is not well-tight- ened.
  • Page 75 Item Setting range Edit unit Initial display Thread trimming can be prohibited. ― ― : Normal : Thread trimming prohibited * If origin retrieval is set with U040, there is a possibility that the thread may be cut when the thread trimmer performs the origin retrieval operation.
  • Page 76 Item Setting range Edit unit Initial display Origin position is located on the front side by 5 mm. ― ― This item is necessary when using the presser and pattern for LK-1904. : Standard : Front side ― ― Used to select either common or individual for the 2-step work clamp height stroke ：...
  • Page 77 Item Setting range Edit unit Initial display Bobbin thread amount to start correction 0 ～ 100％ of the AT correction The remaining amount of the bobbin thread to start correction of the bobbin thread amount is set. Last correction amount of the AT correction The correction amount when the bobbin thread is minimized is set.
  • Page 78 Item Setting range Edit unit Initial display Language selection ― ― Not yet se- lected With this switch, the language to be displayed on the panel is selected. Japanese English Chinese Chinese (traditional) (simplified) German Spanish Italian French Portuguese Turkish Vietnamese Korean Indonesian...

  • Page 79: Error Code List

    25. ERROR CODE LIST Place of Error code Display Description of error Display message How to recover recovery E007 Machine-lock Turn OFF the Main shaft of the sewing power. machine does not rotate due to some trouble. E010 Pattern No. error Possible to Previous Pattern No.
  • Page 80 Place of Error code Display Description of error Display message How to recover recovery E019 File size over Possible to re- Previous File is too large. start after reset. screen E024 Pattern data size over Possible to re- Data input Memory size is over.
  • Page 81 Place of Error code Display Description of error Display message How to recover recovery E204 USB connection error Possible to re- Sewing With the number of times start after reset. screen of sewing has reached 10 or more, with a USB device connected to the sewing machine Grease-up warning...
  • Page 82 Place of Error code Display Description of error Display message How to recover recovery E391 Thread clamp motor Turn the power OFF and check travel limit exceeded t h e t h r e a d error clamp motor for The travel limit of the abnormalities.
  • Page 83 Place of Error code Display Description of error Display message How to recover recovery E399 Suction nozzle cylinder T u r n O F F t h e p o w e r s w i t c h . sensor error Check whether The suction nozzle cylin-...
  • Page 84 Place of Error code Display Description of error Display message How to recover recovery E704 Inconsistency of system Possible to Commu- version rewrite program nication System software version after pressing screen is inconsistent in the initial down communi- communication. cation switch. E730 Encoder trouble A Turn OFF the...

  • Page 85: Servo Control

    Place of Error code Display Description of error Display message How to recover recovery E798 Thread clamp motor Turn the power encoder communica- OFF. Check the tion error t h r e a d c l a m p motor for abnor- T h r e a d c l a m p m o t o r malities.
  • Page 86 Place of Error code Display Description of error Display message How to recover recovery E905 Heat sink temperature Turn OFF the for SERVO CONTROL p. power. c. b. abnormality Turn ON the power again after taking overheat time of SERVO CONTROL p. c. E907 X feed motor origin Turn OFF the...

  • Page 87: Main Control P.c.b

    Place of Error code Display Description of error Display message How to recover recovery E934 Thread clamp motor Turn OFF the overload error power. E943 MAIN CONTROL p.c.b Turn OFF the trouble power. W h e n d a t a w r i t i n g t o MAIN CONTROL p.c.b.

  • Page 88: Message List

    26. MESSAGE LIST Message No. Display Display message Description M520 Confirmation of erasing of users' pattern Erasing is performed. O.K. ? M521 Confirmation of erasing of pattern button Erasing is performed. O.K. ? M522 Confirmation of erasing of cycle pattern Erasing is performed.
  • Page 89 Message No. Display Display message Description Confirmation of overwriting of adjustment data M534 and all sewing machine data of media Overwriting is performed. O.K. ? M535 Confirmation of overwriting of adjustment data and all sewing machine data of PC Overwriting is performed. O.K. ? M537 Confirmation of deletion of thread tension com- mand...
  • Page 90 Message No. Display Display message Description Needle bar position error M603 The needle bar is not in the specified position. Turn the hand pulley to return the needle bar to the specified position. M604 The eye protection cover is not closed. M653 During formatting Formatting is performed.

  • Page 91: Using Communication Function

    Vector format data VD00×××.VDT Data of needle entry point created with PM-1. （×××：001 ～ 999） Format of the data which can be used in common among JUKI sewing machines. Sewing standard format SD00×××.DAT Sewing standard format type （×××：001 ～ 999）...

  • Page 92: Performing Communication By Using The Media

    27-2 Performing communication by using the media [ USB port ] ■ Inserting a device into the USB port Remove the cover on the right side, insert the USB device, and copy the data you want to use to the main body.
  • Page 93 • When the storage space of a USB device is partitioned, only one partition is accessible. • Some type of the USB device may not be properly recognized by this sewing machine. • JUKI does not compensate for loss of data stored on the USB device caused by using it with this sewing ma- chine.

  • Page 94: Performing Format

    27-3 Performing format In case of re-formatting the media, be sure to perform it with IP-510. The media formatted with the personal computer cannot be read with IP-510. ① Display the media format screen. When key is held pressed for three seconds, A is displayed on MEDIA FORMAT button the screen.

  • Page 95: Performing Communication

    27-4 Performing communication ① Performing communication by using the media “27. USING COMMUNICATION FUNCTION” p.87 For handling way of the media, read ② Performing communication by using USB Data can be sent/received to/from a personal computer or the like, by means of a USB cable. When connecting a PC or other device, only one should be connected at a time.

  • Page 96: Take-In Of The Data

    27-5 Take-in of the data ① Display the communication screen. A of switch seat When communication switch section is pressed in the data input screen, the com- munication screen is displayed. ② Select the communication procedure. There are two communication procedures as de- scribed below.
  • Page 97 ⑤ Start communication. When COMMUNICATION START button F is pressed, the data communication starts. The during communication screen is displayed during communication and the screen returns to the communication screen after the end of communi- cation. – 93 –...

  • Page 98: Taking In Plural Data Together

    27-6 Taking in plural data together You can select multiple data to write and write them all at once. The pattern number of the write destination will match the number of the selected data. You cannot select multiple media numbers in the range of 001 to 100. This is because standard patterns are registered in No.
  • Page 99 ④ Start the communication. When COMMUNICATION START button E is pressed, the data communication starts. Data No. during communication, total number of writing data and number of data that have ended the data communication are displayed in the during communication screen. * When performing writing to the pattern No.

  • Page 100: Nfc

    (such as tablet and smartphone) on which JUKI application for Android “JUKI Smart App” has been installed, by means of the NFC communication function. Refer to the Instruction Manual for JUKI Smart App for details of JUKI application for Android “JUKI Smart App”. ❶...

  • Page 101: Information Function

    28. INFORMATION FUNCTION There are three functions below in the information function. 1) Oil replacement time, needle replacement time, cleaning time, etc. are designated and the warning notice is performed when the designated time has passed. → Refer to “28-1 Observing the maintenance inspection information” p.97 “28-2 Releasing procedure of the warning”...
  • Page 102 Information on the following three items is dis- played in the maintenance inspection information screen. ・ Needle replacement (1,000 stitches) ・ Cleaning time (hour) ・ Oil replacement time (hour) : The interval to inform button C of the inspection for each item is displayed at D , and the remaining time up to the replacement is displayed at E .

  • Page 103: Releasing Procedure Of The Warning

    28-2 Releasing procedure of the warning When the designated inspection time is reached, the warning screen is displayed. In case of clearing the inspection time, press CLEAR F . The inspection time is cleared and button the pop-up is closed. In case of not clearing the G and inspection time, press CANCEL button close the pop-up.

  • Page 104: Observing The Production Control Information

    28-3 Observing the production control information It is possible to designate the start, display the number of pieces of production from the start to the existing time, display the number of pieces of production target, etc. in the production control screen. There are two kinds of display ways for the production control screen.
  • Page 105 Information on the following 5 items is displayed in the production control screen. A : Existing target value Number of pieces of the target of products at the present time is automatically displayed. B : Actual results value Number of pieces of the sewn products is auto- matically displayed.

  • Page 106: When Displaying From The Sewing Screen

    28-3-2 When displaying from the sewing screen ① Display the sewing screen. A of the switch seat When READY key section is pressed in the data input screen, the sewing screen is displayed. ② Display the production control screen. B of the switch seat When information key section is pressed in the sewing screen, the pro- duction control screen is displayed.

  • Page 107: Performing Setting Of The Production Control Information

    28-4 Performing setting of the production control information ① Display the production control screen. Display the production control screen referring to “28-3 Observing the production control infor- mation” p.100 ② Input the final target value. First, input the number of pieces of the target of production in the process to which sewing is performed from now on.
  • Page 108 ③ Input the pitch time. Next, input the pitch time required for one pro- D in the pre- cess. When pitch time button vious page is pressed, the pitch time input screen is displayed. Input the value you desire with TEN keys or +/- keys O .
  • Page 109 ⑤ Start the count of number of pieces of produc- tion. I is pressed, the When START button count of number of pieces of production is start- ⑥ Stop the count. Display the production control screen referring to “28-3 Observing the production control infor- mation”...
  • Page 110 ⑦ Clear the counted value. When clearing the counted value, set the count to the stop state and press CLEAR button The value to be cleared is the present target val- ue L and actual results value M only. CLEAR button K is displayed only in case of stop state.

  • Page 111: Observing The Working Measurement Information

    28-5 Observing the working measurement information ① Display the information screen. A of the switch seat When information key section is pressed in the data input screen, the information screen is displayed. ② Display the working measurement screen. Press working measurement screen display but- B in the information screen.
  • Page 112 Information on the following 5 items is displayed in the working measurement screen. A : This item automatically displays the machine working ratio from the time of starting the measurement. B : This item automatically displays the machine speed from the time of starting the measurement.
  • Page 113 ④ Start measurement. G is pressed, the When START button measurement of each data is started. ⑤ Stop count. Display the working measurement screen referring to steps ① and ② of “28-5 Observing the work- ing measurement information” p.107 When the measurement is being performed, H is displayed.
  • Page 114 ⑥ Clear the counted value. When clearing the counted value, set the count to the stop state and press CLEAR button I is displayed only CLEAR button in case of stop state. I is pressed, the When CLEAR button clear confirmation screen is displayed. J is pressed in the When CLEAR button clear confirmation screen, the counted value is...

  • Page 115: Trial Sewing Function

    29. TRIAL SEWING FUNCTION By connecting a PC to the sewing machine via USB, you can perform a trial sewing using the data created with PM-1 (sewing data creation and editing software). IP-510 Transmit data PM-1 Connect the PC and the IP-510 with a USB cable, create data on PM-1, then send the data to the sewing machine.
  • Page 116 ③ Change the data. When the button of the item you desire to change from among buttons ( A through C ) is pressed, ten keys are displayed. Input the value you desire. After inputting, press ENTER button ④ Perform trial sewing. E in the previous page When READY key is pressed, the trial sewing screen is displayed.
  • Page 117 ⑤ Register the data to the users' pattern. When registering the data of trial sewing to the sewing machine, press REGISTER button F and the register screen is displayed. Input the users' pattern No. you desire to register with ten keys G .

  • Page 118: Thread Tension Value Display Color List

    30. THREAD TENSION VALUE DISPLAY COLOR LIST The display color of the needle entry diagram to be displayed varies according to the thread tension value which is set to the needle entry point. The color displayed according to the thread tension is as described below.

  • Page 119: Setting Approval/Disapproval Of Calling Of Pattern Data

    31. SETTING APPROVAL/DISAPPROVAL OF CALLING OF PATTERN DATA Calling of the wrong pattern by mistake is prevented by making the calling of the unnecessary pattern impos- sible. In addition, calling and using the necessary pattern can be performed. ① Display the standard pattern selection screen. When key is pressed, STANDARD PAT- A is displayed.

  • Page 120: Performing Adjustment Of Origin Of Presser

    32. PERFORMING ADJUSTMENT OF ORIGIN OF PRESSER ① Display the presser origin adjustment screen. When key is pressed, PRESSER ORIGIN A is displayed. When ADJUSTMENT button this button is pressed, the presser origin adjust- ment screen is displayed. ② Perform the adjustment of the presser origin. Perform the origin retrieval with the start switch.

  • Page 121: Correction Of Tension (Bobbin Thread Remaining Amount)

    33. CORRECTION OF TENSION (BOBBIN THREAD REMAINING AMOUNT) The needle thread tension can be corrected according to the bobbin thread remaining amount. The remaining amount of the bobbin thread is calculated using the current and set values of the bobbin thread counter.
  • Page 122 ③ Set the bobbin thread amount to start correc- tion. Select “ : Bobbin thread amount to start cor- rection” C . This setting determines the remaining bobbin thread amount (%) at which the needle thread tension correction will begin. To calculate the remaining amount of the bobbin thread, bobbin thread counter must be set.

  • Page 123: Displaying Version Information

    34. DISPLAYING VERSION INFORMATION ① Display the version information screen. When key is held pressed for three sec- onds, VERSION INFORMATION button is displayed on the screen. When this button is pressed, the version information screen is dis- played. The version information on the sewing machine you use is displayed in the version information screen and it is possible to check.

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Ip-510

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