Pitco SG6H Installation & Operation Manual
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Pitco SG6H Installation & Operation Manual

Solstice gas fryer solstice gas fryer with filter
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Installation & Operation Manual
SG6H: Solstice Gas Fryer
SFSG6H: Solstice Gas Fryer with Filter
L20-332, rev. 1 (05/11)
IMPORTANT FOR FUTURE REFERENCE
Please complete this information and retain this manual
for the life of the equipment:
Model #: ___________________________
Serial #: ___________________________
Date Purchased: ____________________
Built after 3/2009
SFSG6H Shown
C
E
R
T
I
F
I
E D
I

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Summary of Contents for Pitco SG6H

  • Page 1 Please complete this information and retain this manual for the life of the equipment: Model #: ___________________________ Serial #: ___________________________ Date Purchased: ____________________ Installation & Operation Manual SG6H: Solstice Gas Fryer SFSG6H: Solstice Gas Fryer with Filter Built after 3/2009 SFSG6H Shown L20-332, rev. 1 (05/11)
  • Page 2 TO THE PURCHASER, OWNER AND STORE MANAGER Please review these warnings prior to posting them in a prominent location for reference. TO THE PURCHASER WARNING Post in a prominent location the instructions to be followed DO NOT attempt to move this appliance or transfer hot in the event that an operator smells gas.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS MODEL SG6H FRYER 1. INSTALLATION..................2 1.1. CHECKING YOUR NEW APPLIANCE..................2 1.2. INSTALLATION CLEARANCES ....................3 1.3. LEG/CASTER INSTALLATION AND LEVELING ................. 3 1.4. GAS CONNECTION........................4 1.4.1. QUICK DISCONNECT CONNECTION................... 4 1.4.2. FUEL SUPPLY LINE LEAK AND PRESSURE TESTING ............4 1.4.3.
  • Page 4 TABLE OF CONTENTS 2.5. COOKING TIPS..........................16 2.6. APPLIANCE SHUTDOWN......................17 2.6.1. STANDBY MODE........................17 COMPLETE SHUTDOWN........................17 3. PREVENTATIVE MAINTENANCE............18 3.1. DAILY PREVENTATIVE MAINTENANCE .................. 18 3.1.1. FILTERING WITH A FILTER DRAWER (IF EQUIPPED) ............ 18 3.1.2. FLUSH HOSE OPERATION (IF EQUIPPED)............... 18 3.1.3.
  • Page 5 TABLE OF CONTENTS MODEL SG6H FRYER 4.4. SELF CLEANING BURNER SYSTEM (NOT ON ALL MODELS) ..........25 4.5. TROUBLESHOOTING CHARTS ....................26 4.5.1. FRYER TROUBLESHOOTING CHART ................26 4.5.2. FILTER TROUBLESHOOTING CHART (IF EQUIPPED) ............. 26 4.6. COMPUTER & DIGITAL CONTROLLER DISPLAYS (IF EQUIPPED) ........27...

  • Page 6: Installation

    STRONGLY recommended that you have this done by qualified professionals. A qualified professional will ensure that the installation is safe and meets local building and fire codes. Accessories # Description SG6H SFSG6H Fry pot drain Standard...

  • Page 7: Installation Clearances

    INSTALLATION MODEL SG6H FRYER 1.2. INSTALLATION CLEARANCES The clearances shown below are for combustible and non-combustible installations and will allow for safe and proper operation of your appliance. Combustible Construction Non Combustible Construction Inches (centimeters) Inches (centimeters) Back 6.0" (15.24cm) 0.0"...

  • Page 8: Gas Connection

    INSTALLATION 1.4. GAS CONNECTION Your appliance will give you peak performance when the gas supply line is of sufficient size to provide the correct gas flow. The gas line must be installed to meet the local building codes or National Fuel Gas Code ANS Z223.1 and NFPA 54 (latest editions).

  • Page 9: Ce Gas Table (Not Applicable To All Models)

    INSTALLATION MODEL SG6H FRYER 1.4.3. CE GAS TABLE (NOT APPLICABLE TO ALL MODELS) Refer to the following table for gas specifications for the country of use. If the country of use is NOT listed, refer to the information stamped on the data plate.

  • Page 10: Electrical Connections

    INSTALLATION 1.5. ELECTRICAL CONNECTIONS It is advised that this power supply be plugged into a wall receptacle that is controlled by the ventilation control. This will prevent the appliance from being operated without the ventilator on. If your appliance requires an electrical connection, the power requirements are listed below. North America International Input Voltage...

  • Page 11: Ventilation And Fire Safety Systems

    INSTALLATION MODEL SG6H FRYER WARNING If your appliance is uses line current, it is equipped with an oil proof, electrical supply cord with a three-prong safety plug. This is to protect operators from electrical shock hazard in the event of an equipment malfunction. DO NOT cut or remove the grounding (third) prong from this plug;...

  • Page 12: Initial Adjustments

    INSTALLATION 1.8. INITIAL ADJUSTMENTS After your appliance has been properly installed as described in the installation section of this manual, it will need to be adjusted to ensure that it will perform as designed. A qualified person must perform these adjustments. To perform these adjustments the following tools will be needed: ...

  • Page 13: Pilot Flame Adjustment

    INSTALLATION MODEL SG6H FRYER 1.8.3. PILOT FLAME ADJUSTMENT Perform this procedure with the pilot lit. Note: This procedure requires the use of a DC microammeter. 1. Connect the DC microammeter between the flame sensor terminal and the flame sensor lead.

  • Page 14: Main Burner System Adjustment

    INSTALLATION 1.8.4. MAIN BURNER SYSTEM ADJUSTMENT For the main burners to operate the gas supply valve must be open and the thermostat must be turned on. The main power switch must be on. The main burners receive gas from the main gas supply through the thermostatically controlled valve.

  • Page 15: Initial Cleaning

    INSTALLATION MODEL SG6H FRYER CAUTION Be careful not to disturb the probe and high temperature limit during operation and cleaning of this appliance. 1.9. INITIAL CLEANING When your appliance is shipped, many of its parts are covered with a thin coat of oil for protection.

  • Page 16: Operation

    OPERATION 2. OPERATION An operator’s manual for your appliance’s specific control type should be included with this manual. Refer to that manual prior to operating this appliance. 2.1. OPERATIONAL FEATURES The diagram below outlines some of the key operational components of your appliance. Refer to the following sections of this manual to learn more about these features.

  • Page 17: Basic Operational Features

    OPERATION MODEL SG6H FRYER 2.1.1. BASIC OPERATIONAL FEATURES 1. Cook Tank 6. High Temperature Reset Button This button may need to be pressed in 2. Front Panel the event that the high temperature If the appliance is equipped with a limit has tripped.

  • Page 18: Filling The Cooker Tank

    This appliance is NOT designed for cooking with water. Model Capacity Fill with oil or shortening only. SG6H 85 lbs. (38 kg) 2.2.1. FILLING THE TANK WITH LIQUID SHORTENING To fill the tank with liquid shortening refer to the following procedure.

  • Page 19: Appliance Start Up

    OPERATION MODEL SG6H FRYER 2.3. APPLIANCE START UP Refer to the following procedure to start the appliance prior to operation. 1. Ensure that the drain valve is closed. 2. Fill the cook tank with oil/shortening. (See section 2.2 “Filling the Cook Tank”) 3.

  • Page 20: Cooking

    OPERATION 2.4. COOKING To ensure the quality of the food you cook in this appliance, follow the preparation instructions from the food manufacturer. When the appliance is not in use, the oil/shortening should be cooled and covered to prevent contamination. A maximum load of 1.5 lbs. (0.7kg) per basket is recommended. Exceeding this recommendation may affect food quality and could cause surge boiling.

  • Page 21: Appliance Shutdown

    OPERATION MODEL SG6H FRYER 2.6. APPLIANCE SHUTDOWN There are two shutdown modes of appliance operation: STANBY and COMPLETE. The standby mode removes the ability of the appliances main burners to operate. Complete shutdown turns off the gas supply to the appliance. Refer to the following procedures to enter the appropriate shutdown mode.

  • Page 22: Preventative Maintenance

    PREVENTATIVE MAINTENANCE 3. PREVENTATIVE MAINTENANCE 3.1. DAILY PREVENTATIVE MAINTENANCE Performing the preventative maintenance steps below on a daily basis will keep your equipment safe and at peak performance. During the cooking process, oil/shortening may spill and splatter and requires immediate attention. Furthermore, during the cooking process, particles, crumbs and crackling collect inside the cooker tank reducing product quality and decreasing oil/shortening life.

  • Page 23: Replacing The Filter Media (If Equipped)

    PREVENTATIVE MAINTENANCE MODEL SG6H FRYER 3.1.3. REPLACING THE FILTER MEDIA (IF EQUIPPED) Refer to the following procedure to replace the filter media if the appliance is equipped with a filter drawer. 1. Detach the pickup tube from the filter pickup...

  • Page 24: Cleaning The Cook Tank

    PREVENTATIVE MAINTENANCE 3.1.5. CLEANING THE COOK TANK 1. Turn the appliance off. Drain all the oil/shortening from the tank and allow the tank to cool. WARNING Read the operation section of this manual prior to filling or operating the appliance. 2.

  • Page 25: Monthly Preventative Maintenance

    PREVENTATIVE MAINTENANCE MODEL SG6H FRYER 6. Clean the fryer sides, back and the flue area, it may be necessary to use a non-abrasive pad to scour and a putty knife to scrape the oil/shortening buildup. With a clean damp cloth and food grade detergent wipe the area clean.

  • Page 26: Temperature Check

    PREVENTATIVE MAINTENANCE 12. Once the tank has cooled, rinse with clean potable water thoroughly. 13. Remove all remaining water and residue with a clean dry cloth. 14. Clean and dry baskets, tube rack and basket hanger before reinstalling 15. Close the drain valve and fill the cooker tank with oil/shortening. 3.3.2.

  • Page 27: Filter System (If Equipped)

    PREVENTATIVE MAINTENANCE MODEL SG6H FRYER 3.4.4. FILTER SYSTEM (IF EQUIPPED)  Check electrical connections and harnesses.  Check IEC power cords are fully engaged and secure.  Check for any air or shortening leaks and for excessive oil build-up.  Check O-Ring on filter pickup tube and replace as needed.

  • Page 28: Troubleshooting

    TROUBLESHOOTING 4. TROUBLESHOOTING 4.1. POWER FAILURE If electric power is removed for any reason, the appliance will shut down. Wait five minutes after the power is restored before attempting to restart the appliance. This will allow time for any gas that may have accumulated in the burner or tubes to dissipate. To restart the appliance, follow the appliance start up procedure in section 2.2.

  • Page 29: Self Cleaning Burner System (Not On All Models)

    TROUBLESHOOTING MODEL SG6H FRYER 4.4. SELF CLEANING BURNER SYSTEM (NOT ON ALL MODELS) If your appliance is equipped with the self cleaning burner system, the appliance should behave as outlined in the table below. A cleaning cycle will execute every time the appliance is turned “ON” from an “OFF”...

  • Page 30: Troubleshooting Charts

    TROUBLESHOOTING 4.5. TROUBLESHOOTING CHARTS 4.5.1. FRYER TROUBLESHOOTING CHART Problem Probable Causes Corrective Actions No power to appliance. Check main building power supply. Controller not turned on. Turn on controller. Power Cord loose or not Connect power cord. Controller does connected. not activate.

  • Page 31: Computer & Digital Controller Displays (If Equipped)

    TROUBLESHOOTING MODEL SG6H FRYER 4.6. COMPUTER & DIGITAL CONTROLLER DISPLAYS (IF EQUIPPED) If your appliance is equipped with a computer or digital controller it may display the following messages on its display. Display Explanation Action Continue with melt cycle or exit melt cycle to Appliance is in melt cycle return to normal operation.
  • Page 32 In the event of problems with or questions questions about your order, please about your equipment, please contact the contact the Pitco Frialator factory at: Pitco Frialator Authorized Service and Parts (603) 225-6684 World Wide representative (ASAP) covering your area, or Website Address: www.pitco.com...

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