7.3 SHIFT MECHANISM (For RXL 90R)
C.D.I
We can find C.D.I below the seat. It include shift control
system. Replace it if control system invalid. There is a
speed-limited adjuster in the corner. Adjust speed-limited
as follows:
Sensor
Inspect wire for break or damage and check contact.
Measure sensor dimension as fig-1 after unscrew sensor.
If length is below 30mm, it must be replaced.
Smear with loctite 5699 and screw with torque
25 kgf-cm in assembly.
SERVICE LIMITS: 30 mm
TORQUE: 25 kgf-cm
Shift Spring and Gear
Remove mission side cover and other parts.
Check shift gear for wear or damage.
Measure open width of shift spring as fig-2.
If open width greater than 5mm, it must be replaced.
SERVICE LIMITS: 5 mm
fig-1
fig-2
27
Speed-Limited Adjuster
C.D.I
Sensor N2
Shift Spring
Shift Gear
Sensor R
Sensor N1
Sensor F
Shift Motor