ETON ATV RXL 90 - SERVICE Repair Guides Manuals

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ETON ATV RXL 90 - SERVICE Service Manual

ETON ATV RXL 90 - SERVICE Service Manual (67 pages)

Brand: ETON | Category: Offroad Vehicle | Size: 13 MB

Table of Contents

Table of Contents
2
Information
3
- Safety
  3
- Specification
  4
- Frame Serial Number
  5
- Engine Serial Number for RXL 50/70/90/RXL50M
  5
- Engine Serial Number for RXL 90R
  5
- Torque Values
  6
- Engine
  6
- Frame
  6
- Maintenance Data
  7
- Maintenance Schedule
  7
- Throttle Cable Adjustment
  8
- Fuel Tube
  8
- Throttle Operation
  8
- Air Cleaner
  9
- Spark Plug
  9
- Idle Speed
  9
- Drive Chain
  9
- Brake System
  10
- Wheels and Tires
  11
- Steering System
  11
- Toe-In
  12
- Gear Oil
  12
Engine Removal and Installation
13
- Engine Installation
  14
- The Right Side Picture Is for ATV RXL 90R
  14
Engine Fuel System
15
- Fuel Tank
  16
- Carburetor
  16
- Removal
  16
- Disassembly
  17
- Throttle Valve Assembly
  18
- Oil Pump
  19
- Caution
  19
Engine Lubrication and Cooling System
19
Engine Combustion System
21
- Cylinder and Piston Removal
  22
- Cylinder and Piston Inspection
  22
- Installation
  24
- The Parts Drawing of Transmission System
  26
- C.V.t.
  26
Transmission System
26
- Shift Mechanism for RXL 90R
  27
- Gear Box for RXL 90R
  27
- Shift Mechanism (for RXL 90R)
  28
- C.D.I.
  28
- Shift Spring and Gear
  28
- Sensor
  28
- Automatic Continuous Variable Transmission
  29
- Continuous Variable Transmission
  29
- Shift Motor
  29
- Drive Pulley
  29
- Driven Pulley
  30
- Electric Self-Starter Mechanism
  30
- Gear Box (for RXL 90R)
  30
- Kick Starter
  31
- Disassembly and Check of C.V.T. System
  31
- The Parts Drawing of Steering System
  32
- Handlebar
  32
- Steering System (the ATV RXL and KXL and MXL Have the same System)
  34
- Removal of Kingpin and Tie-Rod
  34
- Tie-Rod Inspection
  35
- Kingpin Bushing Inspection
  35
- Steering Shaft Removal
  36
- Steering Shaft Inspection
  36
- Steering Shaft Bearing Inspection
  36
- Installation of Tie-Rod
  37
- Installation of Steering Shaft
  37
- Installation of Kingpin
  38
- The Parts Drawing of Front Wheels System
  39
- For RXL 70 and RXL 50M
  39
- For RXL 90 and RXL 90R
  39
- Front Wheel
  40
- Front Brake Inspection
  40
- Brake Panel Removal
  41
- Install Brake Panel
  42
- Rear Wheel and Brake System
  43
- The Parts Drawing of Rear Wheel System
  43
- Drive Mechanism
  44
- Removal and Inspection
  44
- Hydraulic Disc Brake System
  46
- To Replace the Brake Shoe
  47
- To Replace the Brake Hydraulic Oil
  48
- Removal the Parking Brake Shoe
  50
- Parking Brake Assembly-RXL 50R
  50
- Fenders Drawing
  52
- How to Remove the Fenders
  52
Fenders and Exhaust Pipe
52
- Exhaust Pipe Drawing
  54
- Exhaust Pipe Remove
  55
- Exhaust Pipe Installation
  55
Electrical System
56
Troubleshooting
63
- Poor Performance at Low and Idle Speeds
  64
- Poor Performance at High Speed
  64
- Loss Power
  65
- Poor Handling
  66

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