TJERNLUND SS1R SIDESHOT WITH UC1 UNIVERSAL CONTROL (VERSION X.06) 8504117 REV B 0206 Installation Instructions Manual

Includes uc1 universal control

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THIS VENT SYSTEM HAS BEEN LISTED FOR USE WITH SPECIFIED
RHEEM, RUUD, WEATHERKING AND HEAT CONTROLLER OIL
FURNACES BY UL AND ULC. SEE FURNACE RATING PLATE FOR
VERIFICATION.

INSTALLATION INSTRUCTIONS

!
NOTE: FLUE GAS TEMPERATURES MUST NOT EXCEED
575
F AT VENT SYSTEM INLET.
o
THESE INSTRUCTIONS ARE INTENDED AS AN AID TO QUALIFIED, LICENSED
SERVICE PERSONNEL FOR PROPER INSTALLATION, ADJUSTMENT AND
OPERATION OF THIS UNIT. READ THESE INSTRUCTIONS THOROUGHLY
BEFORE ATTEMPTING INSTALLATION OR OPERATION. FAILURE TO FOLLOW
THESE INSTRUCTIONS MAY RESULT IN IMPROPER INSTALLATION, ADJUST-
MENT, SERVICE OR MAINTENANCE POSSIBLY RESULTING IN FIRE, ELECTRI-
CAL SHOCK, CARBON MONOXIDE POISONING, EXPLOSION, OR PERSONAL
INJURY OR PROPERTY DAMAGE.
Copyright © 2006, Tjernlund Products, Inc. All rights reserved
TJERNLUND PRODUCTS, INC.
1601 Ninth Street • White Bear Lake, MN 55110-6794
PHONE (800) 255-4208 • (651) 426-2993 • FAX (651) 426-9547
Visit our web site • www.tjernlund.com
MODEL SS1R
Recognize this symbol as an indication of important Safety Information!
OWNER INSTRUCTIONS, DO NOT DESTROY
DO NOT DESTROY. PLEASE READ CAREFULLY AND
KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.
REV. B 02/06
UC1 VERSION
INCLUDES UC1
UNIVERSAL CONTROL
X.06
P/N 8504117

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Summary of Contents for TJERNLUND SS1R SIDESHOT WITH UC1 UNIVERSAL CONTROL (VERSION X.06) 8504117 REV B 0206

  • Page 1: Installation Instructions

    MENT, SERVICE OR MAINTENANCE POSSIBLY RESULTING IN FIRE, ELECTRI- CAL SHOCK, CARBON MONOXIDE POISONING, EXPLOSION, OR PERSONAL INJURY OR PROPERTY DAMAGE. DO NOT DESTROY. PLEASE READ CAREFULLY AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE. Copyright © 2006, Tjernlund Products, Inc. All rights reserved P/N 8504117...
  • Page 2: Table Of Contents

    Template B Motor Notch ..........................20 Template A Vent Hood Terminus........................21 SideShot is a registered trademark of Tjernlund Products, Inc. for their Model SS1R Vent System. ® DESCRIPTION The SS1R is a mechanical vent system designed and listed for use with specified Rheem, Ruud, Weatherking and Heat Controller oil fired furnaces.
  • Page 3: Installation Restrictions

    GENERAL INFORMATION These units have been factory tested and rated in accordance with AMCA standard 210, Test Code for Air Moving Devices and also rated in accordance with the following Canadian Standards: CAN/CSA - B140.0-M87 General Requirements For Oil Burning Equipment;...
  • Page 4: Ss1R Terminology

    The following steps should be followed in making the safety inspection: 1. Visually inspect the venting system and determine there is no blockage or restriction, leakage, corrosion or other deficiencies which could cause an unsafe condition. 2. Inspect burner and primary control for proper operation. 3.
  • Page 5: Ss1R With Integral Uc1 Universal Control Board Features

    P1 - P2 SAFETY CIRCUIT C, GND, F AUXILIARY DEVICE TERMINALS COMMUNICATION TERMINALS 1 mA @ 5VDC. 2 mA @ 5VDC. For Tjernlund MAC1E or SEE WARNING # 1. MAC4E auxiliary devices. SEE WARNING # 1. DIP SWITCH SETTINGS Pre-Purge (1-2)
  • Page 6: Vent Hood Termination Clearances For U.s. Installations

    Pre-Cycle DIP SWITCH NUMBERING Prover Status LED 6 RED Pre-Purge Post-Purge Check Deactivated POWER LED 3 4 5 6 7 8 LED 1 AMBER LED 2 BLUE LED 3 GREEN LED 4 RED LED 5 RED PRE-PURGE SETTINGS (SEE “PRE-PURGE”, ON PAGE 4 PRIOR TO SETTING) 0 Seconds 5 Seconds 20 Seconds...
  • Page 7: Vent Hood Termination Clearances For Canadian Installations

    It is not recommended for the SS1R to be terminated on a wall that faces the direction of the prevailing winds. Backdrafts by severe winds can cause oil odors to remain in the structure and/or interrupt heating equipment operation. DIAGRAM A TERMINATION CLEARANCES FOR CANADIAN INSTALLATIONS The SS1R has been CSA Listed according to the requirements of “Mechanical Flue-Gas Exhausters”...
  • Page 8: Installation

    It is not recommended for the SS1R to be terminated on a wall that faces the direction of the prevailing winds. Backdrafts by severe winds can cause oil odors to remain in the structure and/or interrupt heating equipment operation. DIAGRAM A1 INSTALLATION Tools required: Materials required:...
  • Page 9: Installation Of Rain Shield

    DIAGRAM D DIAGRAM E BUILDING EXTERIOR OUTERMOST CASING RAINSHIELD (INSTALL BETWEEN BUILDING INNER FLANGE OF VENT HOOD TERMINUS EXTERIOR AND INNER FLANGE) DIAGRAM F 8. Slide Vent Hood Terminus through the wall while taking care installing the rain shield as shown, (See Diagram E). The nuts located on the Vent Hood outermost casing should be facing up when sliding it through the wall.
  • Page 10: Installation Of Plenum Wall Support Bracket

    Minimum clearances from the Plenum to any combustible materials must be maintained as listed on page 5. Failure to do so can cause a fire or explosion resulting in property damage, personal injury or death. DIAGRAM I Note: Blower - Motor/Wheel assembly can be removed to make Plenum section easier &...
  • Page 11 The SS1R vent system is shipped from the factory with the plug connected to the rear and the vent pipe inlet collar connected at the bottom. If using the bottom inlet, see “Vent Pipe Clamp Assembly” at bottom of page. If the installation requires the use of the rear inlet, see “Vent Pipe Inlet Collar Conversation”...
  • Page 12: Electrical Wiring

    ELECTRICAL WIRING OF SS1R ON OIL EQUIPMENT All wiring from the SS1R to the appliance must be appropriate Class 1 wiring as follows: installed in rigid metal conduit, intermedi- ate metal conduit, rigid non-metallic conduit, electrical metallic tubing, Type MI Cable, Type MC Cable, or be otherwise suitably protected from physical damage.
  • Page 13 For "F" series oil furnaces (-OBF-XXX, -OPF-XXX & etc.): Drill a 1" diameter hole into the junction box side of the furnace wall, allowing for adequate clearance from electrical components. (Do not drill the hole at or near the junction box.) Use caution when drilling into the furnace so existing wiring and components are not damaged.
  • Page 14 6. For "F" (-OBF-XXX, -OPF-XXX and etc.) series oil furnaces: Remove a knock-out slug from the existing junction box mounted to the burner (see Diagram R). A 7/8" diameter bushing or strain-relief must be installed in the hole formed by removing the slug. In addition to L1, Neutral and ground that must be supplied to the SS1R UC1 control board, five wires are to be installed from the oil furnace to the SS1R Side Wall Vent System.
  • Page 15: Selection Of Proper Bleed Orifice & Draft Adjustment

    7. For "D"(-OBD-XXX, -OPD-XXX and etc.) series oil furnaces, Replace the junction box / primary control to the wall of the furnace in the same fashion as the original factory placement. Replace the furnace door. For "F"(-OBF-XXX, -OPF-XXX and etc.) series oil furnaces, Replace the primary control to the junction box and replace the junction box cover on the junction box on the wall of the furnace in the same fashion as the original factory wiring.
  • Page 16: Combustion Air

    2) Place the appliance and SS1R in operation. Measure the over-fire draft. Make necessary adjustments to the primary air intake and barometric draft control to comply with the over-fire draft requirements of the appliance. The over-fire draft should be in a range of -.02" to -.04" W.C., with the optimum setting at -.03” W.C. If adjustments to the primary air intake and barometric draft control do not provide the required over-fire draft, the SS1R draft adjustment must be repositioned, accord- ingly.
  • Page 17: Troubleshooting Electrical Problems

    Extreme caution must be exercised to prevent injury. If you are unable to determine the defective part with the use of this guide, call your Tjernlund distributor or Tjernlund Products direct at 1-800-255-4208 for further assistance.
  • Page 18 IMPORTANT: Fault codes will automatically be displayed after a fault condition occurs. If the call for heat interlock sig- nal or 115 VAC power is removed, the UC1 board will reset and the fault will be stored in memory instead of displayed. Any new fault will replace any previous fault.
  • Page 19: Maintenance

    No, LED #2 (Blue) is not lit: Remove power from UC1 and verify dip switch #9 is up or “on” to deactivate Fan Prover status check. Remove P1 and P2 prover leads off of Fan Prover switch and jumper together. Reset SS1R High Limit if not previously done. Reestablish power and call for heat.
  • Page 20: Warranty

    Tjernlund Products, Inc. will issue credit or provide a free part to replace one that becomes defective during the two year warranty period. Proof of date of the installation in the form of the contractor sales/installation receipt is necessary to prove the unit has been in service for under two years.
  • Page 22: Template A Vent Hood Terminus

    BACKSIDE OF TEMPLATE B...

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