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THIS VENT SYSTEM HAS BEEN LISTED FOR USE WITH SPECIFIED
RHEEM, RUUD, WEATHERKING AND HEAT CONTROLLER OIL
FURNACES BY UL AND ULC. SEE FURNACE RATING PLATE FOR
VERIFICATION.
INSTALLATION INSTRUCTIONS
!
NOTE: FLUE GAS TEMPERATURES MUST NOT EXCEED
575
F AT VENT SYSTEM INLET.
o
THESE INSTRUCTIONS ARE INTENDED AS AN AID TO QUALIFIED, LICENSED
SERVICE PERSONNEL FOR PROPER INSTALLATION, ADJUSTMENT AND
OPERATION OF THIS UNIT. READ THESE INSTRUCTIONS THOROUGHLY
BEFORE ATTEMPTING INSTALLATION OR OPERATION. FAILURE TO FOLLOW
THESE INSTRUCTIONS MAY RESULT IN IMPROPER INSTALLATION, ADJUST-
MENT, SERVICE OR MAINTENANCE POSSIBLY RESULTING IN FIRE, ELECTRI-
CAL SHOCK, CARBON MONOXIDE POISONING, EXPLOSION, OR PERSONAL
INJURY OR PROPERTY DAMAGE.
Copyright © 2004, Tjernlund Products, Inc. All rights reserved
TJERNLUND PRODUCTS, INC.
1601 Ninth Street • White Bear Lake, MN 55110-6794
PHONE (800) 255-4208 • (651) 426-2993 • FAX (651) 426-9547
Visit our web site • www.tjernlund.com
MODEL SS1-R
Recognize this symbol as an indication of important Safety Information!
OWNER INSTRUCTIONS, DO NOT DESTROY
DO NOT DESTROY. PLEASE READ CAREFULLY AND
KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.
REV. 02/04
INCLUDES NEW UC1
UNIVERSAL CONTROL
P/N 8504117
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Related Manuals for TJERNLUND SS1R SIDESHOT WITH UC1 UNIVERSAL CONTROL (VERSION X.04) 8504117 REV 0204
Summary of Contents for TJERNLUND SS1R SIDESHOT WITH UC1 UNIVERSAL CONTROL (VERSION X.04) 8504117 REV 0204
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Page 1: Installation Instructions
MENT, SERVICE OR MAINTENANCE POSSIBLY RESULTING IN FIRE, ELECTRI- CAL SHOCK, CARBON MONOXIDE POISONING, EXPLOSION, OR PERSONAL INJURY OR PROPERTY DAMAGE. DO NOT DESTROY. PLEASE READ CAREFULLY AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE. Copyright © 2004, Tjernlund Products, Inc. All rights reserved P/N 8504117... -
Page 2: Table Of Contents
Template B Motor Notch ..........................20 Template A Vent Hood Terminus........................21 SideShot is a registered trademark of Tjernlund Products, Inc. for their Model SS1-R Vent System. ® DESCRIPTION The SS1-R is a mechanical vent system designed and listed for use with specified Rheem, Ruud, Weatherking and Heat Controller oil fired furnaces. -
Page 3: Installation Restrictions
GENERAL INFORMATION These units have been factory tested and rated in accordance with AMCA standard 210, Test Code for Air Moving Devices and also rated in accordance with the following Canadian Standards: CAN/CSA - B140.0-M87 General Requirements For Oil Burning Equipment;... -
Page 4: Ss1-R Terminology
The following steps should be followed in making the safety inspection: 1. Visually inspect the venting system and determine there is no blockage or restriction, leakage, corrosion or other deficiencies which could cause an unsafe condition. 2. Inspect burner and primary control for proper operation. 3. -
Page 5: Ss1-R With Integral Uc1 Universal Control Board Features
P1 - P2 SAFETY CIRCUIT C, GND, F AUXILIARY DEVICE TERMINALS COMMUNICATION TERMINALS 1 mA @ 5VDC. 2 mA @ 5VDC. For Tjernlund MAC1E or SEE WARNING # 1. MAC4E auxiliary devices. SEE WARNING # 1. DIP SWITCH SETTINGS Pre-Purge (1-2) -
Page 6: Vent Hood Termination Clearances For U.s. Installations
Pre-Cycle DIP SWITCH NUMBERING Prover Status Pre-Purge Post-Purge Check Deactivated 3 4 5 6 7 8 LED 1 AMBER LED 2 GREEN LED 3 GREEN LED 4 RED PRE-PURGE SETTINGS (SEE “PRE-PURGE”, ON PAGE 4 PRIOR TO SETTING) LED 5 RED 0 Seconds 5 Seconds 20 Seconds... -
Page 7: Vent Hood Termination Clearances For Canadian Installations
It is not recommended for the SS1-R to be terminated on a wall that faces the direction of the prevailing winds. Backdrafts by severe winds can cause oil odors to remain in the structure and/or interrupt heating equipment operation. VENT HOOD TERMINAT DIAGRAM A TERMINATION CLEARANCES FOR CANADIAN INSTALLATIONS The SS1-R has been CSA Listed according to the requirements of “Mechanical Flue-Gas Exhausters”... -
Page 8: Installation
It is not recommended for the SS1-R to be terminated on a wall that faces the direction of the prevailing winds. Backdrafts by severe winds can cause oil odors to remain in the structure and/or interrupt heating equipment operation. DIAGRAM A1 INSTALLATION Tools required: Materials required:... -
Page 9: Installation Of Rain Shield
2. Using 1/2" bit, drill pilot holes noted on each side of the template from inside through rim-joist, wall board, siding, etc., keeping drill bit perpendicular to the wall. 1/2" bit must be long enough to penetrate through exterior. 3. Remove template from rim-joist and attach to building exterior, aligning pilot hole markings on template with holes previously created in Step #2. -
Page 10: Plenum Installation
INSTALLING PLENUM Depending on building construction, it may be necessary to notch out a section of the floor joist DIAGRAM G to provide proper clearance for the SS1-R motor, (See Diagram G). IMPORTANT: DO NOT NOTCH ANY OTHER JOISTS OTHER THAN THOSE OUTLINED IN THESE INSTRUCTIONS 1. -
Page 11: Installation Of Vent Pipe
INSTALLATION OF WALL SUPPORT BRACKET 1. To prevent damage to the SS1-R, temporarily support the bottom of the plenum (prop on ladder) while assembling the wall support bracket. Assemble the wall support bracket as shown, (See Diagram J). 2. Using the prepunched holes, adjust the wall support bracket so that a slight pitch is maintained for water drainage, (See Diagram J). - Page 12 VENT PIPE INLET COLLAR CONVERSION 1. Remove the plug from rear inlet port by unfastening the 6 nuts that secure it to the Plenum. Keep the plug & nuts for later use. 2. Remove the sensing tube from the Fan Proving Switch by loosening the plastic compression fitting. 3.
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Page 13: Electrical Wiring
ELECTRICAL WIRING OF SS1-R ON OIL EQUIPMENT All wiring from the SS1-R to the appliance must be appropriate Class 1 wiring as follows: installed in rigid metal conduit, intermedi- ate metal conduit, rigid non-metallic conduit, electrical metallic tubing, Type MI Cable, Type MC Cable, or be otherwise suitably protected from physical damage. -
Page 14: Field Wiring Connections & Sequence Of Operation
existing wiring and components are not damaged. The four wires connecting the Rheem, Ruud or Weatherking oil fired furnace to the SS1-R must be routed through this hole to the burner junction box. If electrical conduit is not going to be used, then a mechan- ical strain relief must be used where wires pass into the burner junction box. -
Page 15: Selection Of Proper Bleed Orifice & Draft Adjustment
SEQUENCE OF OPERATIONS WITH SS1-R POWER SIDEWALL VENTER INSTALLED ON RHEEM, RUUD, OR WEATHERKING OIL-FIRED FURNACES. When the thermostat calls for heat, the circuit across the T-T terminals on the Honeywell 8184 series burner control is closed. This causes 115 VAC to be applied to the Orange wire that exits the bottom of the Honeywell primary control. This Orange wire applies power to terminal #1 of the SS1-R integral UC1 Universal Control board. -
Page 16: Combustion Air
NOTES: All draft adjustments are approximate. This chart is to be used for initial draft adjustment only. Subsequent draft adjustments may be required to compensate for various field conditions: wind, vent pipe resistance, building pressure, multiple appliances, etc. BTU/HR input ratings assume 30% or less excess air for flame retention burners. -
Page 17: Troubleshooting Electrical Problems
Extreme caution must be exercised to prevent injury. If you are unable to determine the defective part with the use of this guide, call your Tjernlund distributor or Tjernlund Products direct at 1-800-255-4208 for further assistance. - Page 18 IMPORTANT: Fault codes will automatically be displayed after a fault condition occurs. If the call for heat interlock sig- nal or 115 VAC power is removed, the UC1 board will reset and the fault will be stored in memory instead of displayed. Any new fault will replace any previous fault.
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Page 19: Maintenance
Yes, LED #2 (Green) lights up: The Fan Proving switch may not be closing, SS1-R High Limit may be tripped, wiring connections are incorrect/broken or burner control(s) are not functioning properly. Push reset button on SS1-R high limit inside electrical box. NOTE: Insufficient post-purge may cause limit to trip. -
Page 20: Warranty
Tjernlund Products, Inc. will issue credit or provide a free part to replace one that becomes defective during the two year warranty period. Proof of date of the installation in the form of the contractor sales/installation receipt is necessary to prove the unit has been in service for under two years.
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