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TJERNLUND PRODUCTS, INC.
1601 Ninth Street • White Bear Lake, MN 55110-6794
PHONE (651) 426-2993 • (800) 255-4208 • FAX (651) 426-9547
Visit our web site • www.tjernlund.com
INSTALLATION INSTRUCTIONS
Recognize this symbol as an indication of important safety information!
!
OWNER INSTRUCTIONS, DO NOT DESTROY
CAUTION: The owner of the SS2 must keep the area around the vent terminal
!
free of snow, ice and debris.
NOTE: MAXIMUM FLUE GAS TEMPERATURES MUST NOT EXCEED 650 o F
(343
O
C) MINIMUM TEMPERATURE MUST BE 250
SYSTEM INLET.
THESE INSTRUCTIONS ARE INTENDED AS AN AID TO QUALIFIED, LICENSED SERVICE PER-
SONNEL FOR PROPER INSTALLATION, ADJUSTMENT AND OPERATION OF THIS UNIT.
READ THESE INSTRUCTIONS THOROUGHLY BEFORE ATTEMPTING INSTALLATION OR
OPERATION. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN IMPROPER
INSTALLATION, ADJUSTMENT, SERVICE OR MAINTENANCE POSSIBLY RESULTING IN FIRE,
ELECTRICAL SHOCK, CARBON MONOXIDE POISONING, EXPLOSION, PERSONAL INJURY
OR PROPERTY DAMAGE.
NOTE:
urner capacities exceeding 1 GPH may require the burner to be adjusted to more
Oil b
efficient (12.5-13% CO
settings. See "Oil Draft Adjustment Procedure" on page 15 of this manual or consult
factory at 1-800-255-4208 with questions prior to installation.
DO NOT DESTROY. PLEASE READ CAREFULLY AND
KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.
Copyright © 2003, Tjernlund Products, Inc. All rights reserved.
MODEL SS2
) than typical levels to maintain recommended over-fire draft
2
INCLUDES NEW UC1
UNIVERSAL CONTROL
O
F (121
O
C) AT VENT
REV. B 05/03
VERSION
X.04
P/N 8504105
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Table of Contents
Troubleshooting
Related Manuals for TJERNLUND SS2 SIDESHOT WITH UC1 UNIVERSAL CONTROL (VERSION X.04) 8504105 REV B 0503
Summary of Contents for TJERNLUND SS2 SIDESHOT WITH UC1 UNIVERSAL CONTROL (VERSION X.04) 8504105 REV B 0503
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Page 1: Installation Instructions
See “Oil Draft Adjustment Procedure” on page 15 of this manual or consult factory at 1-800-255-4208 with questions prior to installation. DO NOT DESTROY. PLEASE READ CAREFULLY AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE. Copyright © 2003, Tjernlund Products, Inc. All rights reserved. P/N 8504105... -
Page 2: Table Of Contents
Oil burner capacities exceeding 1 GPH may require the burner to be adjusted to more efficient (12.5-13% CO 2 ) than typical levels to maintain recommended over-fire draft settings. See “Oil Draft Adjustment Procedure” on page 15 of this manual or consult Tjernlund at 1-800-255-4208... -
Page 3: Installation Restrictions
SPECIFICATIONS Motor: 115/1/60, 3000 RPM, 1/25 HP, 1.6 FLA, Ball Bearing Permanently Lubricated. Fan Proving Switch: Non-adjustable set point of -.40” W.C. on pressure drop. High Limit: Manual reset N/C contacts, open at 170 o F + 8 o F (77 o C + 5 o C). UC1 Universal Control: See UC1 Universal Control Board Features on page 4. -
Page 4: Cautions
CAUTIONS The SS2 must be installed by a qualified installer (an individual properly licensed and/or trained) in accordance with all local codes or, in their absence, in accordance with the appropriate National Fire Protection Association #31, #54, #211 and the National Electrical Code. In the absence of local codes in Canada, installations must comply with CSA Std 139 (The National Building Code of Canada) and CSA Std 22.1 (The Canadian Electrical Code). -
Page 5: Sideshot ® With Integral Uc1 Universal Control Board Features
P1 - P2 SAFETY CIRCUIT C, GND, F AUXILIARY DEVICE TERMINALS COMMUNICATION TERMINALS 1 mA @ 5VDC. 2 mA @ 5VDC. For Tjernlund MAC1E or SEE WARNING # 1. MAC4E auxiliary devices. SEE WARNING # 1. DIP SWITCH SETTINGS Pre-Purge (1-2) -
Page 6: Pre / Post-Purge & Prover Status Check Settings
LED #4 Flashes 2 Times Fan Prover was in electrically closed position prior to venter operation. LED #4 Flashes 3 Times* Fan Prover does not close within 60 seconds after call for heat. LED #4 Flashes 4 Times* Fan Prover did not re-close after 10 minutes of Venter operation. LED #4 Flashes 5 Times* Fan Prover opened for more than 10 seconds during burner cycle but closed within 10 minutes. -
Page 7: Vent Hood Termination Clearances U.s. Installations
VENT HOOD TERMINATION CLEARANCES FOR U.S. INSTALLATIONS The SS2 has been Listed according to the requirements of the National Fire Protection Association #31, #54 and #211 as follows below, (See Diagram A). • The exit terminals of mechanical draft systems shall not be less than 7 feet above grade when located adjacent to public walkways. •... -
Page 8: Installation Tools Required
A venting system shall not terminate within .3m (1ft) of the following: • Above grade level or any surface that may support snow, ice, or debris CAUTION: The owner of the SS2 must keep the area around the vent terminal free of snow, ice and debris. If possible, do not terminate the SS2 on a wall that faces the direction of the prevailing winds. -
Page 9: Vent System Installation
INSTALLING SS2 VENT CABINET 1. a) Fold SS2 Vent Cabinet template (Inserted) along dashed line and attach between the DIAGRAM B floor joists ensuring that it is snug against the sill plate and centered between the floor joists. Follow same procedure if floor trusses are used, (See Diagram B). b) If the SS2 is not being installed between floor joists, attach the template to the wall it will be Rough-In exiting ensuring it is level. -
Page 10: Installation Of Vent Pipe
INSTALLATION OF WALL SUPPORT BRACKET 1. To prevent damage to the SS2, temporarily support the bottom of the SS2 cabinet (prop on ladder top) while assembling the wall support bracket. Assemble the wall support bracket as shown, (See Diagram H). 2. -
Page 11: Electrical Wiring
The steps listed under each diagram are intended as a supplement to the diagram. Wiring colors or designations may vary by manufacturer. If you are unable to wire the SS2 as outlined in these instructions, call Tjernlund’s Customer Service Department toll free at 1-800-255-4208 for assistance. - Page 12 SIDESHOT WITH INTEGRAL UC1 UNIVERSAL CONTROL CONNECTED TO A HONEYWELL R8184 SERIES OR EQUIVALENT PRIMARY CONTROL IMPORTANT: RED JUMPER POSITION MUST BE THE SAME BLACK AS APPLIANCE INTERLOCK VOLTAGE. ORANGE WHITE IGNITION TRANS CALL JUMPER HONEYWELL WHITE R8184 SERIES OR EQUIVALENT WHITE BLACK SUPPLY...
- Page 13 SIDESHOT WITH INTEGRAL UC1 UNIVERSAL CONTROL CONNECTED WITH AN AQUASTAT IMPORTANT: AQUASTAT RED JUMPER POSITION MUST BE THE SAME AS APPLIANCE INTERLOCK VOLTAGE. CALL JUMPER SUPPLY LINE VOLTAGE OIL BURNER 115 VAC PRIMARY CONTROL, BURNER 50/60 Hz LEGEND: RELAY OR GAS VALVE 115 VAC D/N 9183046-7 IMPORTANT:...
- Page 14 SIDESHOT WITH INTEGRAL UC1 UNIVERSAL CONTROL CONNECTED TO AN OIL-FIRED FURNACE WITH A HONEYWELL T87 OR EQUIVALENT NON-POWERED THERMOSTAT IMPORTANT: RED JUMPER POSITION MUST BE THE SAME AS APPLIANCE INTERLOCK VOLTAGE. HONEYWELL T87 OR EQUIVALENT NON-POWERED THERMOSTAT IMPORTANT: REMOVE JUMPER TO AVOID BACKFEEDS OR SHORT CIRCUITS.
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Page 15: Wiring To Gas Fired Appliance
SIDESHOT WITH INTEGRAL UC1 UNIVERSAL CONTROL CONNECTED WITH A SINGLE ZONE 24 VAC THERMOSTAT IMPORTANT: RED JUMPER POSITION MUST BE THE SAME AS APPLIANCE INTERLOCK VOLTAGE. THERMOSTAT CALL JUMPER SUPPLY INTERNAL CONTROL LEGEND: 115 VAC OF FURNACE 50/60 Hz 115 VAC 24 VAC D/N 9183046-5 IMPORTANT:... -
Page 16: Draft Adjustment Procedure (Oil)
Do not allow heating system to run at less than a -.02” W.C. over fire draft or at a CO2 level that is less than a 1% reduction from the value measured at a trace of smoke and a -.02” W.C. over fire draft. If these parameters are unobtainable, contact Tjernlund at 1-800-255-4208 for Technical Assistance. -
Page 17: Draft Adjustment Procedure (Gas)
9. At 5 minutes into the restart, read and record the inlet temperature ________F, ________C. If this temperature is above 250 F (121 C)., continue to step 10. If this temperature is below 250 F (121 C), insulate the pipe with an approved pipe insulation. Verify that the over fire draft and CO2 have not changed, If they have, redo the adjustment steps. -
Page 18: Troubleshooting Electrical Problems
For extreme cases of oil odor nuisance Tjernlund recommends the practice of post-purging the burner during the vent system post-purge. A burner post- purge cycle can eliminate any shortcomings of compatibility between the specific installation and the SS2. -
Page 19: Maintenance
SYMPTOM 1: SS2 OPERATES CONTINUOUSLY Verify that Venter is not in post-purge mode which could last up to 16 minutes. A factory post-purge has been set for 2 minutes. LED #4 & #5 (Red) will flash in unison during post-purge. A Venter pre-purge could also be set for up to 35 seconds. LED #4 & #5 (Red) will flash alternately during pre- purge. -
Page 20: How To Obtain Service
This warranty DOES NOT cover the complete SS2 if it is operative, except for the defective part. Tjernlund Products, Inc. will issue credit or provide a free part to replace one that becomes defective during the two year warranty period. Proof of date of the installation in the form of the contractor sales/installation receipt is necessary to prove the unit has been in service for under two years.
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