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Ropex RESISTRON RES-5012 Installation And Operating Instructions Manual

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Temperature controller
®
RESISTRON
RES-5012
Installation and operating instructions for
qualified professionals
Version 7
4/16/2024

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Summary of Contents for Ropex RESISTRON RES-5012

  • Page 1 Temperature controller ® RESISTRON RES-5012 Installation and operating instructions for qualified professionals Version 7 4/16/2024...
  • Page 2 Brands ® ® RESISTRON and ROPEXvisual are trademarks of ROPEX Industrie-Elektronik GmbH. The following names are trademarks or registered trademarks of the respective companies: ® • EtherCAT of Beckhoff Automation, Germany All of the trademarks stated in the instructions are the property of the respective trademark owners.
  • Page 3 Revision History Revision History Version Change Refer to section New edition of documentation Communications protocol expanded: command bit constant regulation ratio Constant regulation ratio (KS) [} 43] New section Restart delay after reset [} 56] New section Maximum measurement pause [} 56] Expansion of object index: Restart delay after reset (object 0x4014) and maxi- Object index [} 44] mum measurement pause (object 0x4015) Expansion of object index: TCR calculator (object 0x430A)
  • Page 4 Table of Contents Table of Contents Revision History Information on these operating instructions Purpose of operating instructions Target group Validity of the operating instructions Related documents 1.4.1 Related software applications Storing documentation Quality Typography Intended use Ambient conditions Safety Safety regulations How warnings are structured Symbols on the device Conformity...
  • Page 5 Table of Contents 5.5.2 Connection diagram Startup Initial startup Restarting device LED behavior upon startup Temperature controller configuration 6.4.1 Current transformer configuration 6.4.2 Setting coding dial for temperature range and alloy 6.4.3 Setting coding dials for device ID 6.4.4 Alarm relay configuration Burning in heat-sealing band Display and operating elements Functions and settings...
  • Page 6 Table of Contents 8.6.4 Protocol 8.6.5 Graphic 8.6.6 Calibration Undervoltage detection Analog temperature display USB interface 8.10 AUX interface 8.11 Total cycle counter 8.12 Operating hours counter 8.13 Data memory 8.14 Built-in clock Monitoring and error detection System monitoring and alarm output Error messages 9.2.1 Part 1 of 3: Troubleshooting...
  • Page 7 „ Ensure that all information and functions that the user may require are readily available. 1.6 Quality For quality assurance purposes, the device is repeatedly inspected over the course of manufacturing. This ensures that the device leaves ROPEX in perfect condition. ® VERSION 7 | EN-US RESISTRON...
  • Page 8 1 | Information on these operating instructions 1.7 Typography These instructions apply the following typography rules: Text Product name and designation Example: RES-5012 References to other documents Example: Refer to the Application report for more information. "Text" Composite terms and references to illustrations Examples: Position "0", thermal pre-treatment of heat-sealing band "burned in"...
  • Page 9 Intended use | 2 2 Intended use The device has been designed and tested in accordance with the latest state of tech- nology. To prevent personal injury as well as damage to equipment, use the device properly and only as intended. The temperature controller regulates the temperature of heat-sealing bands used to seal and cut thermoplastics.
  • Page 10 3 | Safety 3 Safety 3.1 Safety regulations Always read the safety regulations carefully before using the device! Install device Installation, startup and work on the device may be carried out only by qualified pro- fessionals. The persons must be familiar with the inherent dangers and warranty con- ditions.
  • Page 11 Safety | 3 Signal Definition CAUTION Possible risk of minor injury, if the hazard cannot be averted. NOTE Property damage or malfunction, if the hazard cannot be averted. Meaning of symbols Symbol Definition General indication of hazard Danger, high voltage Hazard of getting pulled in by moving parts Risk of injury to hands: squashing, puncture wounds Risk of burns: hot surfaces pose a hazard...
  • Page 12 3 | Safety 3.3 Symbols on the device Symbol Definition Conformity of the temperature controller is valid only when the device is used with the required components. Read the operating instructions thoroughly before using the device. Observe all warnings contained in the instructions. Protective grounding to discharge transient overvoltage.
  • Page 13 Safety | 3 • To ensure safe operation, comply with the safety and warning notes contained in these instructions. • Read the operating instructions thoroughly before using the device. • Always operate the device in compliance with the conditions stated under "Techni- cal Data."...
  • Page 14 4 | Description of project 4 Description of project 4.1 Functioning ® The temperature controller RESISTRON RES-5012 works in the control loop like this: The resistance of the heat-sealing band changes along with the temperature of the heat-sealing band. The resistance of the heat-sealing band is determined by measuring the current and voltage.
  • Page 15 Description of project | 4 Modification There is an optional device modification available, e.g. for use with very short or low- resistance heating-sealing bands. Other functions Some of the features and functions: • Easy calibration of the heating element through AUTOCAL, the automatic zero- point setting.
  • Page 16 4 | Description of project 4.4.1 ID plate RES-5012 MOD: 0 #7501200 Line: 110-300V 1W+N+PE Freq: 47-63Hz Current: 5A 63-277V/110-480V 2W+PE Ta: +5...+45°C FW: 00.313 S/N: 759934 MAC: B8-0B-9D-01-B2-BC Date: 05/2023 Illustration 2: ID plate temperature controller RES-5012, example 1 Temperature controller RES-5012 2 Modification 3 Article number 4 Frequency...
  • Page 17 Description of project | 4 4.5 Essential system components 4.5.1 Control loop components Illustration 4: Control loop components (diagram) Pos. Component Other notes and requirements Current transformer Refer to section Current transformer [} 19] Measurement cable, current I Temperature controller Power supply Line filter Refer to section Line filters [} 20] Pulse transformer...
  • Page 18 4 | Description of project 4.5.2 Heat-sealing band DANGER Fire hazard due to overheating of heat-sealing band A defect in the control loop can cause the heat-sealing band to overheat and compo- nents to catch fire. „ Attach a contactor Kb to the heat-sealing band. „...
  • Page 19 Malfunction due to use of devices from other manufacturers Devices from other manufacturers can lead to malfunctions in the control loop. „ Use only original ROPEX current transformers or ROPEX monitoring current trans- formers. The current transformer is a component of the control loop. It may be used only to measure the current, enabling the temperature controller to determine the heat-sealing band temperature.
  • Page 20 CE conformity of the temperature controller can only be achieved with the line filters recommended and supplied by ROPEX. The line filters damp the reaction of the phase-angle control on the line and protect the temperature controller against line dis- turbances.
  • Page 21 Assembly and installation | 5 5 Assembly and installation 5.1 Transporting and checking device To prevent damage, always transport and store the device in the original box. After transporting the device, visually inspect the device for any damage. 5.2 Scope of delivery Check the delivery for damage and verify that it is complete.
  • Page 22 5 | Assembly and installation 5.4 Device assembly Observe this warning before beginning any work on the system: DANGER Risk of death by electric shock There is dangerous voltage at the electrical connections to the temperature controller, the system components and the heat-sealing bar. „...
  • Page 23 Assembly and installation | 5 ü Line voltage and the 24 VDC supply voltage are switched off and secured from be- Prerequisite ing switched on again. ü Installation of the temperature controller is completed. 1. Completely wire the system; refer to section Rules [} 12], section Power supply [} 24], section Connection diagram [} 26], section Control loop components [} 17] and to the application report.
  • Page 24 Refer to section Current transformer [} 19] and to the application re- port. Measurement cable U NOTICE! Use twisted measuring cables provided by ROPEX. NOTICE! Input voltage max. 120 V. Refer to section Measurement cable [} 20] and to the application re- port.
  • Page 25 Assembly and installation | 5 Pos. Component Notes and requirements Measurement cable, current NOTICE! Use twisted measuring cables provided by ROPEX. Refer to section Measurement cable [} 20] and to the application re- port. Filtered lines Refer to the application report. (lines between line filter and...
  • Page 26 5 | Assembly and installation 5.5.2 Connection diagram Additional protective equipment as well as the controller for the equipment should be provided on site. When making electrical connections, also refer to the section Power supply [} 24] as well as to the application report. The following illustrations show examples of standard applications.
  • Page 27 Assembly and installation | 5 Connection diagram for system with booster NOTICE Electromagnetic compatibility disruption as a result of cables that are too long If the lines to the external booster are too long or the wires are not twisted, errors can occur when triggering the pulse transformer.
  • Page 28 Devices from other manufacturers can lead to malfunctions in the control loop. „ Use only original ROPEX accessories. „ Use only system components manufactured by ROPEX or that are approved for use with ROPEX equipment. Proceed as follows to start up the temperature controller: 6.1 Initial startup...
  • Page 29 Startup | 6 Startup step Reaction of temperature controller Switch on line voltage. ALARM flashes quickly (4 Hz), if AUTOCAL is necessary ECAT RUN illuminated BUS POWER illuminated 24 VDC POWER illuminated Activate the AUTOCAL feature: AC illuminated for the duration of calibra- tion (approx.
  • Page 30 6 | Startup Startup step Reaction of temperature controller When the heat-sealing band is not burned in: „ Burn in the heat-sealing band; refer to section Burning in heat-sealing band [} 34]. The temperature controller is ready. 6.2 Restarting device The system has to be restarted when any changes are made, e.g. replacement of the heat-sealing band.
  • Page 31 Startup | 6 Startup step Reaction of temperature controller Check whether zero calibration was successful. AC goes off Voltage of 0.66 VDC automatically sets at the ac- tual value output (at the 300 °C range and temper- ature AUTOCAL = 20 °C) or 0.4 VDC (at the 500 °C range).
  • Page 32 6 | Startup LED AUTOCAL LED ALARM LED OUTPUT Causes and measures Flashes briefly Flashes slowly Configuration has been (1 Hz) changed. 1. Check temperature con- troller configuration. 2. Perform AUTOCAL again. Flashes slowly No line voltage being applied. (1 Hz) „ Switch on line voltage. Flickers 2 s and The 24 VDC supply voltage is flashes briefly,...
  • Page 33 Startup | 6 6.4.2 Setting coding dial for temperature range and alloy DANGER Fire hazard due to uncontrolled heatup Using alloys with temperature coefficients that are too low or incorrect coding of the temperature controller cause uncontrolled heatup. The heat-sealing band can burn up. „...
  • Page 34 6 | Startup 0...F ETHERCAT Device ID 0x00XX 0...F Coding dial Setting range Adjustable byte of de- Default vice ID 0…F 0x0000 0…F 0x0000 The temperature controller evaluates the coding dial for device ID during operation. Changes to the device ID take effect approx. 3 seconds after switching. 6.4.4 Alarm relay configuration ENERGIZED CONFIGURATION...
  • Page 35 Startup | 6 Burning-in process CAUTION Hot surfaces pose a risk of burns The surface of the heat-sealing band as well as the sealing bars get very hot during operation. „ Install touch protection. CAUTION Moving parts pose a risk of crushing When the sealing bars move during operation, there is a risk of getting trapped.
  • Page 36 7 | Display and operating elements 7 Display and operating elements 12 13 Vi s u a l ® OUTPUT HEAT ALARM ECAT ERROR ECAT RUN BUS POWER POWER Illustration 9: Display of operating status The LEDs indicate the operating status of the temperature controller. Type of flashing Status Remains on/off...
  • Page 37 Display and operating elements | 7 Flashes slowly (1 Hz) Flashes quickly (4 Hz) Remains on HEAT — START requested but START is performed. feature is blocked (e.g. AUTOCAL is active, set- point < 40 °C); refer to section Start (ST) [} 41]. ALARM Configuration error, AU- Temperature controller For error diagnosis, re-...
  • Page 38 EtherCAT . The master con- trols the user data traffic. The device master file ROPEX RES-5012 UPT-6012 Vx.xml contains all essential temperature controller information for the projection, e.g. • I/O data description •...
  • Page 39 Functions and settings | 8 8.3 Communication protocol The communication protocol consists of 2x16 bit input words and 4x16 bit output words (from the point of view of the temperature controller). Bits 0…7 form the low byte and bits 8…15 the high byte ("INTEL format"). The 2x16-bit input data contains the setpoint in word 1 and the control functions in word 2 as follows: Spare...
  • Page 40 8 | Functions and settings • When secondary lines have been replaced and terminals tightened. • When the system has been changed, e.g. changing secondary voltage. • When the temperature coefficient has been changed. Note If the ambient temperature changes, automatic zero calibration (AUTOCAL) is not necessary.
  • Page 41 Functions and settings | 8 • If the Reset bit is activated (RS bit = 1). The AUTOCAL LED flashes slowly (1 Hz). • If error codes 101 to 103, 201 to 203 or 9xx occur directly after switching on the temperature controller;...
  • Page 42 8 | Functions and settings No AUTOCAL or START requests are accepted as long as the RS bit is set. Until it is reset again, only error codes 201…203, 901, 913 are evaluated and output by the er- ror diagnosis function. The power unit is not activated in this state. The temperature controller does not generate any measuring pulses.
  • Page 43 Functions and settings | 8 8.4.6 Constant regulation ratio (KS) DANGER Fire hazard due to uncontrolled heatup Using alloys with temperature coefficients that are too low or incorrect coding of the temperature controller cause uncontrolled heatup. The heat-sealing band can burn up. „...
  • Page 44 8 | Functions and settings If the application does not require any format changes, the channel can remain set to 0. In this case, the temperature controller behaves in exactly the same way as older models, where different calibration data records are not supported. It is possible to switch to another channel during the AUTOCAL function;...
  • Page 45 Functions and settings | 8 Index: Name Access Default Value range Data type Subindex 10F300 Diagnosis history UINT8 10F3:01 Maximum messages 1…250 UINT8 10F3:02 Newest message 0, 6…255 UINT8 10F3:03 Newest acknowledged message 0, 6…255 UINT8 10F3:04 New messages available 0 (false), 1 (true) BOOL 10F3:05...
  • Page 46 8 | Functions and settings Index: Name Access Default Value range Data type Subindex 1C00:03 SubIndex 003 UINT8 1C00:04 SubIndex 004 UINT8 1C00:05 SubIndex 005 UINT8 1C00:06 SubIndex 006 UINT8 1C00:07 SubIndex 007 UINT8 1C00:08 SubIndex 008 UINT8 1C12:00 SyncManager 2 PDO assignment UINT8 1C12:01 SubIndex 001...
  • Page 47 Functions and settings | 8 Index: Name Access Default Value range Data type Subindex 4000 Alloy / temperature range 0, 1, 4, 5, 8, 9,10, ( 7.11.1 [} 50]) 4001 Low temperature threshold 10 K 3…99 K UINT8 4002 High temperature threshold 10 K 3…99 K UINT8 4003:00...
  • Page 48 8 | Functions and settings Index: Name Access Default Value range Data type Subindex 400F Heatup time 0 s 0…999 UINT16 (in 100 ms) (0…99.9 s) 4010 AUTOCOMP 0 (off), UINT8 1 (on), 2 (automatic) 4011 Bit temperature OK (output 1) 0 (off), UINT8 1 (active when Tact=Tset)
  • Page 49 Functions and settings | 8 Index: Name Access Default Value range Data type Subindex 4306:04 SubIndex 004 -10000…10000 INT16 (-100.00… 100.00 %) 4306:05 SubIndex 005 -10000…10000 INT16 (-100.00… 100.00 %) 4306:06 SubIndex 006 -10000…10000 INT16 (-100.00… 100.00 %) 4306:07 SubIndex 007 -10000…10000 INT16 (-100.00…...
  • Page 50 8 | Functions and settings Index: Name Access Default Value range Data type Subindex 4309:07 SubIndex 007 0…65535 UINT16 (0…6553.5 mΩ) 4309:08 SubIndex 008 0…65535 UINT16 (0…6553.5 mΩ) 430A:00 UINT8 TCR calculator (8.11.2) 430A:01 External measured temperature 40…600 °C UINT16 430A:02 Calculated temperature coefficient RO 400…4000 ppm/K UINT16 0 (error),...
  • Page 51 Functions and settings | 8 Index: Coding dial Temperature Temperature Example of Subindex 4000 position range coefficient heat-sealing band alloy Value „ Set the configuration variables in the visualization software Always execute the AUTOCAL function after changing the temperature range, the temperature coefficient or the alloy parameter.
  • Page 52 It may be necessary to set a measuring pulse longer than the default 1.7 ms for cer- tain applications. Refer to the application report for more detailed information, or con- sult support: https://www.ropex-group.com/contact-support/. 8.5.8 Data format This parameter specifies the order of the bytes ("Little Endian (Intel)" or "Big Endian (Motorola)") in the cyclical data.
  • Page 53 Functions and settings | 8 Setting Meaning The AUTOCOMP function is executed whenever AC bit <2.0s the AUTOCAL function is executed twice in quick succession. Information on AUTOCAL can be found in section Automatic zero calibration AUTO- CAL (AC) [} 39]. The interval between the end of the first AUTO- CAL function and the start of the second AUTO- CAL must be shorter than 2.0 seconds.
  • Page 54 8 | Functions and settings 8.5.10 Temperature diagnosis An additional temperature diagnosis can be activated in the parameter data (ESI file). The temperature controller checks whether the actual temperature is within an ad- justable tolerance range ("OK window") above and below the setpoint temperature. Default The limits are set to -10 K and +10 K by default.
  • Page 55 Functions and settings | 8 The low and high tolerance range limits are the same as with the TO bit. They can only be set in the object index. Refer to section Object index [} 44] for further information. 8.5.11 Heatup timeout Additional heatup timeout can be activatedin the object index (ESI).
  • Page 56 Hold mode only applies to the actual temperature that is output via the EtherCAT pro- tocol and the digital temperature display in the ROPEX visualization software. It has no effect on the actual temperature that appears at the temperature controller’s analog output or is plotted in the graphics window of the visualization software.
  • Page 57 The latest version of the operating instructions can be downloaded from the ROPEX website by clicking on the picture of the device. The operating instructions cannot be opened without an internet connection. Click the ROPEX logo in the upper right corner of the screen to access the ROPEX website. Note...
  • Page 58 8 | Functions and settings 8.6.1 Home The Home screen contains general product information under "Device Information," e.g. • Device name • Serial number • Firmware version • MAC address • Realtime Ethernet protocol • For information on the GSDML file, refer to Device master file (ESI) [} 38]. The file can be downloaded directly from the internal webserver.
  • Page 59 Functions and settings | 8 8.6.2 Status The Status screen provides an overview of the current temperature controller status. Column Display Refer to section Left Inputs Input data [} 39] Center Outputs Output data Right Current state of device LEDs A green LED next to Online indicates whether a connection has been set up to the PLC.
  • Page 60 8 | Functions and settings 8.6.3 Parameters/Counters The screen Parameter/Counters shows all of the parameter values currently in use by the temperature controller. The column Parameters shows all parameter values received by the temperature con- ® troller from the EtherCAT Master.
  • Page 61 Functions and settings | 8 8.6.4 Protocol In the Protocol screen, the error protocol for the temperature controller can be display and downloaded. The total size of the protocol ("Total event entries") as well as the upload progress are shown. All entries appear as a table.
  • Page 62 8 | Functions and settings 8.6.5 Graphic The temperature controller has an internal memory that can store temperature curves over a period of up to 5 seconds. This memory is automatically filled when the ST bit is set. The memory contents can be displayed and exported in the Graphic screen. Click Refresh to download the graphic data from the memory of the temperature con- troller and display it again.
  • Page 63 Functions and settings | 8 8.6.6 Calibration Available beginning This function is available with firmware version 303 and higher. with firmware version These initial calibration resistances are the basis for the calculation of the calibration deviation. Each execution of the AUTOCAL function will calculate both the absolute calibration resistance and the proportional calibration deviation from the initial calibra- tion resistance.
  • Page 64 8 | Functions and settings 8.7 Undervoltage detection NOTICE Property damage due to insufficient line or 24 VDC supply voltage A line or 24 VDC supply voltage that is too low can lead to faulty sealing. „ Use an external voltage monitoring device Prerequisite Trouble-free operation of the temperature controller is guaranteed within the line volt- age and 24 VDC supply tolerance range specified in section Technical data [} 78].
  • Page 65 Further information can be found in the operating instructions for the visualization soft- ® ware ROPEXvisual . The operating instructions and software can be found on the ROPEX website, under Downloadbereich. Menu path Products > Downloads > REGISTER Enter the search term "visual."...
  • Page 66 ® • Via the integrated webserver; refer to section Protocol [} 61] Note The stored messages can be exported as a csv-file. If needed, ROPEX can evaluate the exported file and create an error diagnosis. 8.14 Built-in clock The temperature controller has a built-in clock.
  • Page 67 Functions and settings | 8 The capacitor is not charged when it leaves the factory. If the error messages are to be saved in the data memory along with their date and time of occurrence, set the clock when starting up the temperature controller. The temperature controller can be operated even when the clock is not set.
  • Page 68 9 | Monitoring and error detection 9 Monitoring and error detection 9.1 System monitoring and alarm output To increase operational safety and prevent faulty heat-sealing, the temperature con- troller monitors both external wiring as well the internal system. Error messages and diagnoses are detected by means of hardware and software ap- plications.
  • Page 69 Monitoring and error detection | 9 Who reports? How is he fault Meaning reported? Error code indi- Error codes For statuses that require AUTOCAL, or if the cated via the ac- device configuration is incorrect (error codes tual value output 104…106, 111…114, 211, 302, 303), the sig- 0…10 VDC nal at the actual value output alternates at 1...
  • Page 70 9 | Monitoring and error detection Error Analog Cause Action if heat-sealing Action if machine is al- code output band is started for the first ready in operation, heat- voltage time or replaced sealing band not changed 0.66 No current signal Fault area 1.33 Voltage signal missing...
  • Page 71 Monitoring and error detection | 9 Error Analog Cause Action if heat-sealing Action if machine is al- code output band is started for the first ready in operation, heat- voltage time or replaced sealing band not changed „ Check heating circuits: 4.66 Voltage signal not plausible •...
  • Page 72 9 | Monitoring and error detection Error Analog Error message and cause Action if heat-sealing Action if machine is al- code signal band started for the first ready in operation, heat- voltage time sealing band not changed „ Perform AUTOCAL. 5.33/10 Current signal incorrect: Refer to fault areas „...
  • Page 73 Monitoring and error detection | 9 Error Analog Cause Action if heat-sealing Action if machine is al- code signal band started for the first ready in operation, heat- voltage time sealing band not changed 6.66/10 Current signal incorrect, cali- Fault area Fault areas bration not possible (loose wire)
  • Page 74 9 | Monitoring and error detection Fault area Explanation Possible causes • Wire break Secondary circuit interrupted before pickup point. • Secondary winding of pulse transformer interrupted. • Measurement cable interrupted. No U signal • Heat-sealing band partially bypassed by conducting part, Partial bypass (delta R) e.g.
  • Page 75 Replacing heat-sealing band | 10 10 Replacing heat-sealing band WARNING Hot surfaces pose a risk of burns The heat-sealing band is hot when it is operating. „ Allow all system components to cool off. Replace the heat-sealing band in the event of: •...
  • Page 76 11 | Maintenance 11 Maintenance NOTICE Dust deposits can impair proper functioning. Dust can hinder proper functioning of the temperature controller. „ When it is de-energized, dust can be removed from the temperature controller with dry compressed air. „ Install a temperature controller in the electrical cabinet or terminal box for protection class IP 54 or higher.
  • Page 77 Disposal | 12 12 Disposal This device is subject to directive 2012/19/EU concerning the reduction of the increas- ing amount of waste of electrical and electronic equipment and the disposal of such waste in an environmentally sound way. To guarantee proper disposal and/or to recover reusable materials, please take the device to a designated municipal collection point for electrical and electronic devices.
  • Page 78 VAC. • Balanced TN or TT system Power supply system • Installation category III Note: Operation in an IT system is permitted only in agreement with ROPEX. Consult ROPEX, e-mail info@ropex.de. Line frequency 47…63 Hz automatic adjustment to frequencies in this range •...
  • Page 79 Technical data | 13 Device Technical data Heat-sealing band type Temperature range and temperature coefficient can be set via: and temperature range ® • The coding dial or the EtherCAT interface; refer to section and Temperature range and alloy [} 50] •...
  • Page 80 13 | Technical data 13.3 How to order Illustration Device Article number Temperature controller RES-5012 7501200 Modification MOD … (optional) 800001 Example: MOD 01 additional booster for low volt- System components Current transformer PEX-W5 885107 Line filter LF-06480 885500 Continuous current 6 A, 480 VAC (with UL certification) Line filter LF-35480 885506...
  • Page 81 Technical data | 13 Illustration Device Article number Lines For design and or- der specifications, refer to the appli- cation report Accessories High-current rail HCB-1 885110 • Optional for current transformer PEX, when the cable cross-section is too large Current balance monitor CBM-2 885217 High-current rail HCB-2 885218...
  • Page 82 EU Declaration of Conformity The Manufacturer ROPEX Industrie-Elektronik GmbH Adolf-Heim-Str. 4 74321 Bietigheim-Bissingen Germany hereby declare that the following product ® ® Designation RESISTRON and CIRUS temperature controller Type RES-5006 Article number 7500600 RES-5007 7500700 RES-5008 7500800 RES-5009 7500900 RES-5010...
  • Page 83 All information provided by us in connection with the line filter is merely intended as a guide and is based on a typical system setup. It serves to demonstrate that compliance with the EMC directive can be achieved by using a line filter that is suitable for the overall system.
  • Page 84 15 | Appendix 15 Appendix The following pages show examples for the arrangement and wiring of the system components in the electrical cabinet as well as examples comparing the right way and wrong way to wire the devices. ® Page 84 of 96 RESISTRON RES-5012 VERSION 7 | EN-US...
  • Page 85 IR measurement UR measurement control wires to PLC ROPEX GmbH • Adolf-Heim-Straße 4 • 74321 Bietigheim-Bissingen • Germany • ropex-group.com • +49 7142 7776-0 PK 2023-09-28...
  • Page 86 15 | Appendix 15.2 Examples of electrical connections Connection to one heat-sealing band PRIM. SEK. PRIM. SEK. ® ® Illustration 17: Component wiring, example 1 „ Connect the measurement cable (1) directly to the heat-sealing band. Example 1 Background information: To prevent measurement errors caused by unintention- ally measuring the line resistances, do not connect to the pulse transformer (3).
  • Page 87 Appendix | 15 Example 3 If plug connectors or clamping points (1) have to be installed between the pulse trans- former (2) and the heat-sealing band, the measurement cable has to be connected with its own clamping points. This prevents measurement errors caused by low con- tact resistances in the clamping points.
  • Page 88 15 | Appendix „ Laying measuring cable (2) as twisted pair. PRIM. SEK. PRIM. SEK. ® ® Illustration 22: Component wiring, example 6 Example 6 Using plug connectors (1) with parallel connection can negatively impact control accu- racy. PRIM. SEK. PRIM. SEK.
  • Page 89 Appendix | 15 Series connection PRIM. SEK. PRIM. SEK. ® ® Illustration 24: Component wiring, example 8 „ Connect the measurement cable (1) directly to the heat-sealing band (2) Example 8 Background information: To prevent measurement errors caused by unintention- ally measuring the line resistances, do not connect to the pulse transformer (3). PRIM.
  • Page 90 15 | Appendix „ To prevent measurement errors caused by the contact resistances at the clamping points, use separate clamping points (2) to connect the measurement line to one of the two heat-sealing bands. PRIM. SEK. PRIM. SEK. ® ® Illustration 27: Component wiring, example 11 Example 11 „...
  • Page 91 Index Index Alarm relay  68 Alarm relay configuration  34 AA bit  40 AUTOCOMP off  52 AC bit  40 Coding dial position, temperature range and alloy Actual value input  64  33 Alarm relay  79 Heatup timeout off  55 Alloy Hold mode off  55 Coding dial  33 Limits for temperature diagnosis -10 K/+10 K  54...
  • Page 92 Index B-075480  80 MU = measurement interruption  39 B-100400  80 B-100480  80 Booster  80 Optional system component\ CBM-2  81 Booster  20, 27 Current balance monitor  81 Current transformer  80 HCB-1  81 HCB-2  81 PEX-W5 High-current rail  81 How to order  80 LF-06480  80...
  • Page 93 Index Visualization software  65 Webserver  57 Weight  79 ® VERSION 7 | EN-US RESISTRON RES-5012 Page 93 of 96...
  • Page 94 ® Page 94 of 96 RESISTRON RES-5012 VERSION 7 | EN-US...
  • Page 95 ® VERSION 7 | EN-US RESISTRON RES-5012 Page 95 of 96...
  • Page 96 ROPEX Industrie-Elektronik GmbH Adolf-Heim-Str. 4 74321 Bietigheim-Bissingen Germany Tel: +49 7142 77 76 0 info@ropex.de Further information and down- loads related to the product can ropex-group.com be found here.

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7501200