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Bennett Pacific Series Installation Manual

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Installation Manual
Spec. 400 (New hydraulic layout
effective 8.01.2023) and Spec. 200 with
152429 Rev. C 06/24/2025
819 Electronics
Pacific Installation Manual

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  • Page 1 Installation Manual Spec. 400 (New hydraulic layout effective 8.01.2023) and Spec. 200 with 152429 Rev. C 06/24/2025 819 Electronics Pacific Installation Manual...
  • Page 2 Before signing off on a shipment open each package and visually inspect. Inspect shipped materials for damage or missing equipment. Bennett Pump Company is not liable for the hazards of transportation. Please address damage claims directly to the delivery company.

  • Page 3: Table Of Contents

    Table of Contents TABLE OF CONTENTS AC Power Connection ......... 18 Introduction Communication Wiring ........21 Hazardous Locations ..........3 Connecting to Submerged Pump Control Relays 24 Codes and Standards ..........3 Installing the Wire Separator......27 Useful Links ............3 Installing the Battery (DC Power) .......

  • Page 4: Safety Instructions

    Safety Instructions SAFETY INSTRUCTIONS Read and understand the safety labels on the equipment along with all dangers, warnings, and caution information in this manual. Red and White “DANGER”: If you do not follow the instructions, severe injury or death will occur. Orange and Black “WARNING”: If you do not follow the instructions, severe injury or death can occur.
  • Page 5 WARNING: Failure to properly ground the equipment can cause injury or damage to the equipment and will void the Bennett Limited Warranty. WARNING: Do not use conduit as a ground. Do not use wire nuts on ground wires. Use only compression connectors on ground wires.
  • Page 6 IMPORTANT: All installations of Bennett products and accessories (i.e., nozzles, hoses, and breakaways) must be performed by a trained and licensed technician accordance to all codes, standards, and regulations.

  • Page 7: Introduction

    Standards and Technology. Compliance with these standards protects the operator and the consumer from personal injury. • Bennett Pump Company will not assume responsibility or liability for any consequential injury or damage caused by the unauthorized alteration of its products. 1.1 HAZARDOUS LOCATIONS Classified areas are hazardous locations.

  • Page 8: Recommended Tools, Equipment, And Materials

    Introduction • Petroleum Equipment Institute (PEI): http://www.pei.org o Recommended Practices for Installation of Underground Liquid Storage Systems, from the Petroleum Equipment Institute: https://www.pei.org/rp100 • Steel Tank Institute (STI): http://www.steeltank.com Underwriters Laboratories (UL): http://www.ul.com • 1.4 RECOMMENDED TOOLS, EQUIPMENT, AND MATERIALS •...

  • Page 9: Related Documents

    Introduction 1.5 RELATED DOCUMENTS Part Number Title Additional Pacific Manuals 152430 Pacific NV Operation Manual 128504 Pacific NV Parts Manual Payment Systems 132544 Simply Secure Payment (SSP) Large Display w SBC2 Manual: RS485 & CAT Protocol Programming, Service & Parts Manual 147828 SSP Conexxus Protocol Manual: Simply Secure Payment - Conexxus Protocol Programming, Service &...

  • Page 10: Features

    OUTLET .75” (1.9 cm) dia NPT.75 PROTOCOL Bennett Current Loop, Generic Loop, RS485 FLOW RATE 12 gmp (45.42 lpm) *Flow rates are approximate under ideal test conditions without accounting for system restrictions such as hanging hardware. Actual flow rates will vary depending on conditions of installation.

  • Page 11: Specifications

    Specifications 3 SPECIFICATIONS 3.1 DIMENSIONS 1000 NV Series Maximum (without valance) ..........49” W x 91” H x 22” D 124.4 cm W x 231.1 cm H x 55.8 cm D 1000 NV Series Base ................... Inside: 43- ” W x 15- ”...

  • Page 12: Pump Motor Control Requirements

    Specifications 3.4 PUMP MOTOR CONTROL REQUIREMENTS • Submerged pump relay control signals are rated at 30 watts. Dispensers utilizing a remote submersible pumping unit must be wired from the 819 Power • Board to a pump relay. Every additional dispenser utilizing the same pumping unit must use the same phase of power to control the relay.

  • Page 13: Layout

    Specifications 3.5.4 819 CONTROL BOARD. 819 POWER BOARD See Figure 3.1 for board locations. The dispenser ON/OFF switch is located on the 819 Power Board, see Figure 6.3. The 819 Control Board runs the software, holds dispenser memory, communicates with the point-of-sale system via personality modules, and sends display signals to the display boards.

  • Page 14: Receive, Lift, Transport The Dispenser

    Receive, Lift, Transport the Dispenser 4 RECEIVE, LIFT, TRANSPORT THE DISPENSER 4.1 INSPECTION CHECKLIST • Open the upper and lower cabinet doors using the keys that were shipped with the dispenser. • Use the following checklist to inspect the dispenser components for the following: Shipping damage (claims must be filed with the shipping company).

  • Page 15: Site Preparation

    Site Preparation 5 SITE PREPARATION Bennett Pump is not responsible for any damage to the dispenser or for improper operation due to accidents, abuse, or faulty installation. Installation specifications will vary by location; however, this manual assumes certain basic preparations have been met prior to installing the dispenser.
  • Page 16 Site Preparation 5.1.2 PIPING Inlet piping shall be minimum Schedule 40 steel pipe with UL listed unions installed prior to • installation into the dispenser inlet. • Attach a UL Listed union to each dispenser inlet prior to installation. All joints require UL classified pipe joint sealing compound. •...

  • Page 17: Wiring Requirements

    Use only UL Listed Rigid metal conduit and UL listed sealing fittings with conductor seals. The following wiring requirements must be met to comply with Bennett’s Limited Warranty: All dispensers and electrical connection boxes must be grounded per NFPA 70 (National •...
  • Page 18 Therefore, the electronic power for all dispensers activating that pump must be on the same phase. • After all wires have been pulled through the conduit, Bennett recommends verifying the integrity of the site’s wire insulation with a megohmmeter in accordance with the device manufacturer’s instructions.

  • Page 19: Installing The Dispenser

    Transport the dispenser on the shipping pallet as close as possible to the final destination. IMPORTANT: All installations of Bennett products and accessories (i.e., nozzles, hoses, and breakaways) must be performed by a trained and licensed technician in accordance with all codes, standards, and regulations.
  • Page 20 Installing the Dispenser Verify the proper orientation and product pipe location of the dispenser. The battery and the optional junction box are located on side one. Figure 6.1. Dispenser Orientation. 1. After site preparation has been completed, identify side one, lift the dispenser, and set it oriented correctly onto the island.

  • Page 21: Wire Routing

    Installing the Dispenser 6.2 WIRE ROUTING WARNING: Submersible pump relay wires may be “hot” in the dispenser when the signal wire is energized from another dispenser. Switch OFF the breakers to all dispensers sharing pump relays when performing maintenance. CAUTION: Do not run AC power wires or non-pump related wires, such as price signs or intercoms, in the same conduit as data communication wiring.

  • Page 22: Ac Power Connection

    Installing the Dispenser 6.3 AC POWER CONNECTION DANGER: FIRE, EXPLOSION, INJURY OR DEATH WILL OCCUR IF FUEL VAPORS ARE PRESENT IN THE ELECTRICAL ENCLOSURE. MAKE SURE THERE ARE NO VAPORS PRESENT BEFORE STARTING THIS PROCEDURE. Verify the power source has the correct frequency and voltage. Each remote dispenser is powered by a 120V/60Hz or a 240V/50Hz circuit.
  • Page 23 Installing the Dispenser 8. For 120VAC circuits only (not applicable to 240VAC circuits) neutral and ground must have less than 1 ohm of resistance: a) Verify the screws on the plug are tight and no stray wire strands are present. b) On the disconnected TS1 plug: Using an ohmmeter verify the...
  • Page 24 Installing the Dispenser 6.3.1 FUEL - GENERIC LOOP With Generic Loop the Point of Sale interface board that dispenser wiring lands on needs to be configured for 20 milliamps. Refer to the Wiring Diagrams and follow these guidelines: Single Side Installation Wire Qty.

  • Page 25: Communication Wiring

    Installing the Dispenser 6.4 COMMUNICATION WIRING All wiring inside the electrical enclosure of the dispenser must be securely held in place with fasteners and wire clips as shown on Figure 6.4 Note: Belden shielded cable is acceptable, but the shielding must not be terminated.
  • Page 26 Wire Qty. Board Connector Description Size Orange Current TS1, PIN 1 (+positive) Loop Personality Yellow TS2, PIN 2 Bennett Shared Loop Module (-negative) 2 Current Wires (2-sided dispenser) Shunts removed from JP1 & JP2 Pacific Installation Manual Back to TOC...
  • Page 27 Installing the Dispenser 6.4.2 FUEL - RS-485 Refer to the 819/919 Wire Diagram Remote Hydraulics RS-485 Diagram in Appendix F, and follow the guidelines below. Retail Communication Wire Qty. To Board Description Size Connector Orange RS485 TS1, PIN 1 (+positive) Personality Brown Module...

  • Page 28: Connecting To Submerged Pump Control Relays

    Payment - Conexxus Protocol Programming, Service & Parts Manual. 6.4.4 PAYMENT - RS-485 For all RS-485 communication, Bennett strongly recommends the use of three (3) wires twisted together no less than 3 turns per foot to reduce the effects of electrical noise on the communication circuit. Do not connect the common wire if one is present.
  • Page 29 Installing the Dispenser Refer to the table below to determine which product relays are required for each dispenser type. The use of “x” in the DIN Prefix / Model Number indicates characters to ignore. Remote Submersible Pump Relay Connections N: Non- Blender 819 Power Board or Junction Box (Optional) Terminal Number B: Blender...
  • Page 30 Installing the Dispenser Pacific Installation Manual Back to TOC...

  • Page 31: Installing The Wire Separator

    Installing the Dispenser 6.6 INSTALLING THE WIRE SEPARATOR 1. Hold the previously installed wire separator out of the way and Wrap Chico X fiber around the wires. Push into conduit assembly to prevent potting from running down the length of the conduit, see Figure 6.6.

  • Page 32: Activate The Dispenser

    Do not use the dispenser to purge air from the product lines. Running the meter in a dry condition and at the high speeds resulting from pressurized air, will damage the meter and void the Bennett limited warranty. WARNING: Take appropriate measures to contain any product emerging from the test port.
  • Page 33 Activate The Dispenser 5. Place the outlet end of the connected hose and closed mechanical valve into a container approved for fuel. 6. At the breaker panel, turn ON power to the submerged pump involved. 7. Remove the dispenser hose and place it on the ground safely. Select the fuel product to be purged.

  • Page 34: Final Installation Checklist

    Final Installation Checklist FINAL INSTALLATION CHECKLIST Completing the final installation checklist confirms that the dispenser was inspected and that all items installed were properly completed. Item Procedure Completed √ Shear valve installed per valve manufacturer recommendations. ☐ Equipment is installed in conjunction with an emergency power cutoff and has been ☐...

  • Page 35: Appendix A - Abbreviations And Acronyms

    Appendix A – Abbreviations and Acronyms 9 APPENDIX A – ABBREVIATIONS AND ACRONYMS Abbreviation Meaning Alternating Current America Petroleum Institute Direct Current Dispenser Identification Number 10% ethanol, 90% gasoline 15% ethanol, 85% gasoline An ethanol/gasoline blend containing 51% to 83% ethanol Environmental Protection Agency Hertz International Fire Code...

  • Page 36: Appendix B - Supply Pipes Needed

    Appendix B – Supply Pipes Needed 10 APPENDIX B – SUPPLY PIPES NEEDED • Determine the specification of the dispenser and refer to the appropriate section below. • Reference the model number of the dispenser installed. Note: The use of “x” in the model number indicates characters to ignore. 10.1 SPECIFICATION OVERVIEW Spec 400 dispenser product lines are configured to match the most common product flow orientations in the industry.
  • Page 37 Appendix B – Supply Pipes Needed Model Number Quantity of Supply Pipes Position - Grade Chassis Outside Width W - Low 1x42B1x X - High 44 ½” 1x44B2x Y - Non-Blended W - Low 1x42M1x X - Mid 52 5/8” 1x44M2x Y - Non-Blended Z - High...

  • Page 38: Position Of The Product Supply Pipes Spec

    Appendix B – Supply Pipes Needed 10.3 POSITION OF THE PRODUCT SUPPLY PIPES SPEC 400 Figure 10.1, and Figure 10.2 show the nozzle boot location and footprint for specification 400 dispensers. Exact inlet locations can be found on the Footprint Diagrams in Appendix E. SPEC 400 Nozzle Boot Footprint...
  • Page 39 Appendix B – Supply Pipes Needed SPEC 400 Figure 10.1. Specification 400 Product Supply Positions View 2 of 2. Pacific Installation Manual Back to TOC...

  • Page 40: Specification 200

    SPEC 200 Appendix B – Supply Pipes Needed 10.4 SPECIFICATION 200 Model Number Quantity of Supply Pipes Position-Grade Chassis Outside Width 1x11N1x 44 ½” 1x12N2x 1x21M1x 44 ½” 1x22M2x 1x22N1x 44 ½” 1x24N2x 1x22N2x 44 ½” 1x31B1x A - Low 44 ½”...

  • Page 41: Position Of The Product Supply Pipes Spec

    Appendix B – Supply Pipes Needed SPEC 200 10.5 POSITION OF THE PRODUCT SUPPLY PIPES SPEC 200 Figure 10.3, Figure 10.4, and Figure 10.5 show the nozzle boot location and footprint. Exact inlet locations can be found on the Footprint Diagrams in Appendix E.
  • Page 42 Appendix B – Supply Pipes Needed SPEC 200 Figure 10.3. Specification 200 Product Supply Positions View 2 of 3. Pacific Installation Manual Back to TOC...
  • Page 43 SPEC 200 Appendix B – Supply Pipes Needed Figure 10.4. Specification 200 Product Supply Positions View 3 of 3. Pacific Installation Manual Back to TOC...
  • Page 44 Appendix C – Dispenser Identification Number (DIN) 11 APPENDIX C – DISPENSER IDENTIFICATION NUMBER (DIN) The Dispenser Identification Number (DIN) identifies the type of dispenser and the options it contains. The first seven alpha numeric are the model number. The model number and DIN are on the serial label located on side 1 of the dispenser on the vapor deck.
  • Page 45 Appendix D – Valance Installation Instructions 12 APPENDIX D – VALANCE INSTALLATION INSTRUCTIONS The Valance Installation Instructions are on the following pages. Pacific Installation Manual Back to TOC...

  • Page 46: Appendix E - Footprint Diagrams

    Valance Installation Instructions Parts Included in these Instructions: Bracket Valance 2 Valance - P.N. 110663 2 Angle Support - P.N. 110923 2 Bracket - P.N. 110629 2 Cross Brace - P.N. 110630 16 M8-1.25 bolt - P.N. A479901 12 M8 Nylon Insert Lock Nut - P.N. 111194 4 Washer - P.N.

  • Page 47: Appendix F - Wiring Diagrams

    Valance Installation Instructions Parts Included in these kits: 2 Valance – P/N: Varies depending on color and image 2 Valance Brackets – P/N: 128961 2 Valance Brackets Cross Member – P/N: 128962 2 Valance Bracket Support – P/N: 125983 Valance 128961 22 M8-1.25 bolts - P/N: A479901 18 M8 Nylon Insert Lock Nuts –...
  • Page 48 139354 Valance Kit Square 1KXB KIT INSTRUCTIONS - Valance Installation Instructions FOR SAFE INSTALLATION OF THIS EQUIPMENT, READ AND UNDERSTAND ALL DANGERS, WARNINGS, AND CAUTIONARY INFORMATION. SAVE THIS SAFETY INFORMATION IN A READILY ACCESSIBLE LOCATION. LOOK FOR THE FOLLOWING WARNINGS THROUGHOUT INSTRUCTIONS: RED AND WHITE “DANGER”...
  • Page 49 139354 Valance Kit Square 1KXB VALANCE INSTALLATION INSTRUCTIONS: 1. Unwrap the packaging and inspect the Valance pieces for damage. 2. Use the shipping packaging to protect the parts during assembly. Lay out the foam on the ground. 3. Use the six M6 self locking nuts (107724) to fasten the Cross Brackets (128962) to the Valance Square Sides (139244). (Figure 1) 4.

  • Page 50: Appendix E - Footprint Diagrams

    Appendix E – Footprint Diagrams 13 APPENDIX E – FOOTPRINT DIAGRAMS The Footprint Diagrams are on the following pages. Pacific Installation Manual Back to TOC...

  • Page 51: Specification

    Use 1/2" or larger bolts to secure unit to island. Unit must be secured with a minimum of 4 bolts through the base frame. Date: 8/22/23 Shims (metal only) should only be used under bolts to ensure dispenser is level. Improper shimming that results in misaligned frame is "Not" covered under Bennett limited warranty. SPECIFICATION 400 SECTION A-A...
  • Page 52 SPECIFICATION 400 DIMENSIONS IN INCHES [MILLIMETERS] 90 1/2 in [2298 mm] Appendix E OVERALL HEIGHT - NO VALANCE 40 5/8 in [1032 mm] LOWEST SOFTKEY 10.5" 32 3/16 in [818 mm] 44 5/8 in [1134 mm] PIN PAD KEY BASE WIDTH 41 1/16 in [1043 mm] CARD SLOT HEIGHT 44 15/16 in [1141 mm]...
  • Page 53 Use 1/2" or larger bolts to secure unit to island. Unit must be secured with a minimum of 4 bolts through the base frame. Date: 7/14/22 Shims (metal only) should only be used under bolts to ensure dispenser is level. Improper shimming that results in misaligned frame is "Not" covered under Bennett limited warranty. SECTION A-A 44 1/2 in [1130 mm]...
  • Page 54 DIMENSIONS IN INCHES [MILLIMETERS] Appendix E 90 1/2 in [2298 mm] OVERALL HEIGHT - NO VALANCE 40 5/8 in [1032 mm] LOWEST SOFTKEY 10.5" 32 3/16 in [818 mm] 44 5/8 in [1134 mm] PIN PAD KEY BASE WIDTH 41 1/16 in [1043 mm] SPECIFICATION 200 CARD SLOT HEIGHT 44 15/16 in [1141 mm]...
  • Page 55 Use 1/2" or larger bolts to secure unit to island. Unit must be secured with a minimum of 4 bolts through the base frame. g. Shims (metal only) should be used under bolts to ensure dispenser is level. Improper shimming that results in misaligned frame is "Not" covered under Bennett limited warranty. SECTION A-A...
  • Page 56 DIMENSIONS IN INCHES [MILLIMETERS] Appendix E 89 3/4 in [2280 mm] OVERALL HEIGHT - NO VALANCE 40 9/16 in [1030 mm] LOWEST SOFT KEY 10.5" 32 1/8 in [816 mm] LOWEST PIN PAD KEY 52 5/8 in [1336 mm] BASE WIDTH 41 1/16 in [1043 mm] CARD SLOT HEIGHT 44 15/16 in [1141 mm]...

  • Page 57: Appendix F - Wiring Diagrams

    Appendix F – Wiring Diagrams 14 APPENDIX F – WIRING DIAGRAMS The Wiring Diagrams are on the following pages. Pacific Installation Manual Back to TOC...
  • Page 58 Appendix F PROPRIETARY AND CONFIDENTIAL DRAWING NUMBER SIZE THIS PRINT IS THE PROPERTY OF BENNETT PUMP CO. AND LOANED SUBJECT TO NOTES: MAKE PDF FULL SIZE OF BOX. CLASS DO NOT SCALE P4274s1 RETURN ON DEMAND. MAY NOT BE REPRODUCED WITHOUT OUR CONSENT.
  • Page 59 Appendix F PROPRIETARY AND CONFIDENTIAL DRAWING NUMBER SIZE THIS PRINT IS THE PROPERTY OF BENNETT PUMP CO. AND LOANED SUBJECT TO CLASS DO NOT SCALE NOTES: MAKE PDF FULL SIZE OF BOX. P4274s6 RETURN ON DEMAND. MAY NOT BE REPRODUCED WITHOUT OUR CONSENT.
  • Page 60 Appendix F PROPRIETARY AND CONFIDENTIAL DRAWING NUMBER SIZE NOTES: MAKE PDF FULL SIZE OF BOX. THIS PRINT IS THE PROPERTY OF BENNETT PUMP CO. AND LOANED SUBJECT TO CLASS DO NOT SCALE P4274s3 HAVE SHEET 5 ON BACK SIDE OF PDF.
  • Page 61 Pacific Installation Manual Back to TOC...

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