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Manuals
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Rottler Manuals
Industrial Equipment
S7M
Operation and maintenance manual
Rottler S7M Operation And Maintenance Manual
Surfacing machines
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Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
Safety Information
Safety Instructions for Machine Use
Electrical Power
Machine Operator
Emergency Procedure
Operating Instructions
Manual Operation
Operation
General Insert Information
Cutting Speed Calculation
Surfacing Inserts
6303B
6303M
6303U
6303K
Rs322
6301J
1/2" (12.70Mm) Surfacing Inserts
6303P
6303Q
Bi-Metal Surfacing
Cylinder Heads with Protruding Valve Seats
6303S
6303U
6303R
6301I
6301V
Special Toolholder and Insert
7202X
7202Z
Maintenance
Lubrication
Horizontal Ballscrew Nut
Vertical Ballscrew Nut
Outer Spindle
Inner Spindle
Cleaning the Way Surface
Lubrication - Quick Reference Chart
S7M - S8M Machine Lubrication Illustration
Axis Universal Machine Table 7119Q - Lubrication Illustration
Setting Cutting Tool Inserts
Production Cutting
Aluminum & Cast Iron
Dial Indicator Setting
Vertical Travel Belt
Upper Vertical Travel Belt
Drive Belt Replacement
Drive Sprocket / Motor Removal and Replacement
Removal of Drive Sprocket
Replacement of Drive Sprocket
Driven Sprocket Removal and Replacement
Removal of Driven Sprocket
Replacement of Driven Sprocket
Cutterhead and Chip Guard Removal
Upper Housing Removal
Inner Spindle Removal
Upper Spindle Bearing Removal
Spindle Sensor Adjustment
Horizontal Ball Screw and Belt Alignment and Adjustment
Air Adjustment of the S7M - S8M Machine
Air Adjustments Illustration
Pneumatic Control Diagram
Cutterhead Tilt Adjustment
Outer Spindle Adjustment
Inner Spindle Adjustment
Alignment Definitions for Angular Bearings and Belleville Washers
Bearing Alignment
Belleville Washer Alignment
Z-Axis Vertical Ballscrew Lower Bearing Stacking Order
Z-Axis Vertical Ballscrew Lower Bearing Section View
Inner Spindle Upper Section Belleville Washer Stacking Order
Inner Spindle Upper Section Belleville Washer Section View
Inner Spindle Lower Section Bearing Stacking Order
Inner Spindle Lower Section Bearing Section View
Machine Parts
Front / Right Side View S7-8M
Pneumatic Assembly
Electrical Enclosure
Electrical Diagram
Upper Housing
Upper Vertical Travel Belt Parts
Spindle Base Front Section
Inner / Outer Spindle Assembly
Spindle Base Bushings
Spindle Base Assembly
Left Ballscrew Support
Right Ballscrew Support
Home and Limit Switches
Pendant Assembly
Spindle Base
Chip Shield 14" & 16
14" Fly Cutter
Chip Chute
Waycovers and Optional Chip Catcher Assembly
Riser Set
Air Diagram
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Operating Instructions
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OPERATION AND MAINTENANCE MANUAL
8029 S 200th St. Kent, WA 98032 USA | www.rottlermfg.com | Ph: 253-872-7050 | Fax: 253-395-0230
16.03.2017
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Summarization of Contents
Introduction
Installation
Installation Procedure
Steps for correctly setting up the Rottler S7/8 machine.
Leveling
Procedures for ensuring the machine is perfectly level for accurate operation.
Power Supply
Electrical requirements and hook-up for the S7M/S8M machine.
Grounding
Importance and method for properly grounding the machine.
Safety
Safety Information
Important warnings and symbols related to machine operation safety.
Safety Instructions for Machine Use
Essential guidelines for safe operation of the Rottler machine.
Electrical Power
Safety precautions and requirements concerning electrical power supply.
Machine Operator
Qualifications and responsibilities of the machine operator.
Control Definitions
Button Definition
Identification and purpose of buttons on the front control panel.
Emergency Stop
Function and operation of the emergency stop button.
CPU Control
Explanation of the CPU's role in machine operation.
Operating Instructions
Operating Instructions
General guidance on using the machine for various surfacing tasks.
Manual Operation
Step-by-step guide for operating the machine manually.
General Insert Information
Details on Rottler cutting inserts, their types, and characteristics.
Cutting Speed Calculation
Formulas and guidelines for calculating appropriate cutting speeds.
Maintenance
Lubrication
Details on lubrication points, frequency, and types of lubricants used.
Setting Cutting Tool Inserts
Instructions for properly setting cutting tool inserts for optimal performance.
Drive Belt Replacement
Step-by-step guide for replacing the drive belt on the machine.
Cutterhead Tilt Adjustment
Procedure for adjusting the cutterhead tilt for precise surfacing.
Troubleshooting
Machine Parts
Pneumatic Assembly
Diagram and list of pneumatic components for the machine.
Electrical Enclosure
Components and layout of the machine's electrical enclosure.
Upper Housing
Exploded view and parts list for the upper housing assembly.
Inner / Outer Spindle Assembly
Detailed breakdown of the spindle assembly components.
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