Related Manuals for Rottler SG90MTS
Summary of Contents for Rottler SG90MTS
- Page 1 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 010924...
- Page 2 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 010924...
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Page 3: Parts Ordering
PARTS ORDERING https://www.rottlermfg.com/documentation.php For optional equipment catalogs, please visit For fastest service ordering parts or equipment, contact us via e-mail with the information below. For customers within the U.S., send emails to parts@rottlermfg.com, for customers outside of the U.S., use intlparts@rottlermfg.com Have the following information on hand to expedite the ordering process: 1. -
Page 4: Manual Sections
MANUAL SECTIONS INTRODUCTION INSTALLATION 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 010924... - Page 5 Section 1: Introduction SG90MTS Installation Manual INTRODUCTION Contents Introduction .........................1-1 Description ........................1-2 Disclaimer ........................1-2 Limited Warranty ......................1-3 Online Documentation Access ..................1-4 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 010924...
- Page 6 “Installation Report” located in the Installation Chapter of this manual. We suggest that the new user of the SG90MTS read the CONTROL DEFINITIONS to get an idea how the machine operates. The Operating Instructions chapter should be read in order to familiarize the user with the actual button pushing sequences required to carry out a job.
- Page 7 SG90MTS the most versatile machine in the Rottler Seat and Guide machine lineup. The Rottler SG90MTS represents a pinnacle of innovation in modern seat cutting technology. New to this type of machine is the Rottler patented Uni-Pilot tooling technology which allows the operator to move hole-to-hole while cutting seats without the need of re-positioning the pilot or using multiple pilots to process a cylinder head.
- Page 8 Any information regarding final dimensions and finishes that appears in any Rottler literature or that is expressed by anyone representing Rottler is to be regarded as general information to help with the demonstration of or for operator training of Rottler equipment.
- Page 9 SG90MTS Installation Manual Online Documentation Access Online documentation for machines and optional equipment can be accessed at the Rottler website. To access documentation open your browser and navigate to https://www.rottlermfg.com. Scroll to the bottom of the page and under the Owner Resources title click the type of documentation you want to access.
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Page 10: Table Of Contents
Section 2: Installation SG90MTS Installation Manual INSTALLATION Contents INSTALLATION REPORT ................... 2-3 Installation Procedure ....................2-7 Location ............................2-7 Unpacking and Lifting ........................2-7 Positioning the Machine ........................2-7 Removing Shipping Brackets ......................2-8 Leveling the Machine ........................2-9 Insert Sharpener Installation......................2-10 Power and Air Connections .................. - Page 11 Section 2: Installation SG90MTS Installation Manual ATTENTION OWNER/BUSINESS MANAGER To validate the warranty on your new Rottler machine, please be sure to sign the installation report after the installation technician has installed the machine and verified the machine is operating correctly and given the operators operation and maintenance training.
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Page 12: Installation Report
VAC. L1 to ground _________VAC L2 to ground __________VAC. Make sure all electrical equipment has the proper overload protection. The SG90MTS should have a stable power supply to prevent damage and uncontrolled movement of the machine. Neutral and machine ground are not the same thing. You should measure an open circuit between Neutral and ground. -
Page 13: Machine Start-Up
INSTRUCTING THE OPERATOR: Note: Rotter employees and representatives per company policy are not permitted to provide end user of Rottler equipment with any OEM specifications for the workpiece that is created by end user using Rottler equipment. ______Using the operating manual as a guide explain the function of all buttons. - Page 14 Section 2: Installation SG90MTS Installation Manual ______Proceed to have operator to machine a seat under you control. ______Parts ordering, refer to the operating manual for part numbers and description. ______Review Emergency stop procedure and with operator per operating manual. 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230...
- Page 15 Rottler equipment. It is the responsibility of the end user of Rottler equipment to determine the final dimensions and finishes of the workpiece that they are working on. Any information regarding final dimensions and...
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Page 16: Installation Procedure
Installation Procedure Location Care should be taken when installing the SG90MTS to guarantee safe and efficient working conditions are met. You should consult with your shops safety and manufacturing managers before installation to make sure that the installation will meet your facilities working requirements. -
Page 17: Removing Shipping Brackets
Section 2: Installation SG90MTS Installation Manual www.rottlermfg.com Removing Shipping Brackets Before leveling the machine, loosen and remove the all shipping brackets and bolts. (Figures 1 – 5) 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230... -
Page 18: Leveling The Machine
Section 2: Installation SG90MTS Installation Manual Leveling the Machine Leveling should only be done with a Calibrated Precision Machinists level (Starrett 98 or better rating). You should check with the manufacturer for precision and accuracy specifications before leveling the machine. -
Page 19: Insert Sharpener Installation
SG90MTS Installation Manual Insert Sharpener Installation All Rottler Seat and Guide machines are supplied with an insert sharpening unit for dressing RCA and RCB inserts. On most machines, the sharpener may be attached to the right-hand side of the machine base. - Page 20 Section 2: Installation 2-11 SG90MTS Installation Manual Step 3: Mount the sharpener unit to the machine with the supplied bolts. The shaper mounts using the two holes accessed with the bottom cover removed and mounts to the threaded holes on the previously installed aluminum mounting plate.
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Page 21: Air Supply
DISCONNECTED FROM ANY POWER SUPPLY! For operation instructions, see the Operations Manual. Air Supply The air supply for the SG90MTS should be moisture and contaminant free. Failure to supply "clean" air may result in premature wear and failure to the pneumatic and mechanical systems operated by the supplied air. -
Page 22: Air Adjustments
Section 2: Installation 2-13 SG90MTS Installation Manual Air Adjustments Float The float regulators are located on the left side of machine base. They are marked “Work Head Air Float Adjustment”. The machine should come set from the factory at optimum levels. Adjustment should be done only if absolutely necessary. -
Page 23: Grounding
Section 2: Installation 2-14 SG90MTS Installation Manual Some electrical services contain a “Hot Leg, High Leg, or Wild Leg”, where single phase is derived from a three phase connection and one leg measures 208VAC to Ground instead of 120VAC. It is not permitted to use the “Hot Leg”... -
Page 24: Transformer Connections
Section 2: Installation 2-15 SG90MTS Installation Manual Transformer Connections This machine has the following minimum transformer size requirement: • 10 kVA If a transformer is necessary for machine installation, please refer to the diagram below for connection information. Transformers must be sized to meet the minimum power requirements listed above. Consult a Licensed Electrician in your area for transformer selection and installation.
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