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Manuals
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Rottler Manuals
Industrial Equipment
S8M
Operation and maintenance manual
Rottler S8M Operation And Maintenance Manual
Surfacing machines
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Contents
Table of Contents
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Table of Contents
Table of Contents
Safety Information
Safety Instructions for Machine Use
Electrical Power
Machine Operator
Emergency Procedure
Operating Instructions
Manual Operation
Operation
General Insert Information
Cutting Speed Calculation
Surfacing Inserts
6303B
6303M
6303U
6303K
Rs322
6301J
1/2" (12.70Mm) Surfacing Inserts
6303P
6303Q
Bi-Metal Surfacing
Cylinder Heads with Protruding Valve Seats
6303S
6303U
6303R
6301I
6301V
Special Toolholder and Insert
7202X
7202Z
Maintenance
Lubrication
Horizontal Ballscrew Nut
Vertical Ballscrew Nut
Outer Spindle
Inner Spindle
Cleaning the Way Surface
Lubrication - Quick Reference Chart
S7M - S8M Machine Lubrication Illustration
Axis Universal Machine Table 7119Q - Lubrication Illustration
Setting Cutting Tool Inserts
Production Cutting
Aluminum & Cast Iron
Dial Indicator Setting
Vertical Travel Belt
Upper Vertical Travel Belt
Drive Belt Replacement
Drive Sprocket / Motor Removal and Replacement
Removal of Drive Sprocket
Replacement of Drive Sprocket
Driven Sprocket Removal and Replacement
Removal of Driven Sprocket
Replacement of Driven Sprocket
Cutterhead and Chip Guard Removal
Upper Housing Removal
Inner Spindle Removal
Upper Spindle Bearing Removal
Spindle Sensor Adjustment
Horizontal Ball Screw and Belt Alignment and Adjustment
Air Adjustment of the S7M - S8M Machine
Air Adjustments Illustration
Pneumatic Control Diagram
Cutterhead Tilt Adjustment
Outer Spindle Adjustment
Inner Spindle Adjustment
Alignment Definitions for Angular Bearings and Belleville Washers
Bearing Alignment
Belleville Washer Alignment
Z-Axis Vertical Ballscrew Lower Bearing Stacking Order
Z-Axis Vertical Ballscrew Lower Bearing Section View
Inner Spindle Upper Section Belleville Washer Stacking Order
Inner Spindle Upper Section Belleville Washer Section View
Inner Spindle Lower Section Bearing Stacking Order
Inner Spindle Lower Section Bearing Section View
Machine Parts
Front / Right Side View S7-8M
Pneumatic Assembly
Electrical Enclosure
Electrical Diagram
Upper Housing
Upper Vertical Travel Belt Parts
Spindle Base Front Section
Inner / Outer Spindle Assembly
Spindle Base Bushings
Spindle Base Assembly
Left Ballscrew Support
Right Ballscrew Support
Home and Limit Switches
Pendant Assembly
Spindle Base
Chip Shield 14" & 16
14" Fly Cutter
Chip Chute
Waycovers and Optional Chip Catcher Assembly
Riser Set
Air Diagram
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Operating Instructions
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OPERATION AND MAINTENANCE MANUAL
8029 S 200th St. Kent, WA 98032 USA | www.rottlermfg.com | Ph: 253-872-7050 | Fax: 253-395-0230
16.03.2017
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Summarization of Contents
Introduction
Owner/Business Manager Attention
Validating warranty via Installation Report sign-off.
Machine Description
Overview of the S7M/S8M surfacing machine's capabilities.
Manual Disclaimer
Proprietary nature and limitations of the manual's content.
Limited Warranty Information
Warranted materials and workmanship for the machine's components.
Installation Guide
Installation Report
Form for qualifying warranty on installed equipment.
Machine Setup Steps
Guides for location, unpacking, shipping bolt removal, leveling, and air supply.
Electrical Connections
Details on power supply requirements and machine grounding.
Safety Procedures
Safety Information
General warnings and symbols for hazard communication.
Machine Use Safety
Guidelines for safe operation, apparel, work area, and guards.
Electrical Safety
Precautions for electrical power, shock hazards, and grounding.
Operator Safety
Operator responsibilities, awareness, and exposed moving parts.
Emergency Procedure
Steps for machine malfunction, emergency stops, and restart.
Control Definitions
Control Panel Overview
Explanation of CPU control, power switch, and button functions.
Emergency Stop & Homing
Procedure for emergency stop and machine axis homing.
Spindle, Feed, and Cycle Controls
Details on spindle start, feed rate, RPM, cycle start, and set buttons.
Surface Depth Indicator
Purpose and use of the dial indicator for depth measurement.
Operating Instructions
Manual Operation
Step-by-step guide for manual machine operation and depth adjustment.
Automatic Operation
Steps for initiating and completing automatic surfacing cycles.
Cutting Insert Guidelines
Information on inserts, calculation, and types for different materials.
Specialized Machining
Procedures for bi-metal surfacing and cylinder heads with valve seats.
Maintenance Procedures
Lubrication and Cleaning
Schedule for lubrication and procedures for cleaning machine components.
Belt and Sprocket Servicing
Instructions for drive belt, driven sprocket, and drive sprocket maintenance.
Spindle and Housing Adjustments
Procedures for upper housing, inner spindle, and outer spindle adjustments.
Alignment Procedures
Definitions and steps for bearing and washer alignment.
Troubleshooting Guide
Service Contact Information
How to contact Rottler service for assistance and support.
Machine Parts Identification
General Views and Pneumatics
Front/side views, dimensions, and pneumatic assembly illustration.
Electrical Systems
Electrical enclosure, parts list, and wiring diagram.
Spindle and Housing Components
Parts for upper housing, spindle base, and spindle assemblies.
Motion and Control Components
Ballscrew supports, switches, and pendant assembly.
Cutting and Accessory Parts
Diagrams for chip shields, cutters, chip chute, and air system.
Optional Equipment
Optional Equipment Catalog
Information on optional equipment catalogs and parts manuals.
Material Safety Data Sheets (MSDS)
Lith-Ease Grease MSDS
Material Safety Data Sheet for NAPA Lith-Ease Grease.
Safety Data and Precautions
Details on hazardous ingredients, physical properties, and safety measures.
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