Rottler S8M Operation And Maintenance Manual

Rottler S8M Operation And Maintenance Manual

Surfacing machines
Table of Contents

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OPERATION AND MAINTENANCE MANUAL
8029 S 200th St. Kent, WA 98032 USA | www.rottlermfg.com | Ph: 253-872-7050 | Fax: 253-395-0230
16.03.2017

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Summarization of Contents

Introduction
Owner/Business Manager Attention
Validating warranty via Installation Report sign-off.
Machine Description
Overview of the S7M/S8M surfacing machine's capabilities.
Manual Disclaimer
Proprietary nature and limitations of the manual's content.
Limited Warranty Information
Warranted materials and workmanship for the machine's components.
Installation Guide
Installation Report
Form for qualifying warranty on installed equipment.
Machine Setup Steps
Guides for location, unpacking, shipping bolt removal, leveling, and air supply.
Electrical Connections
Details on power supply requirements and machine grounding.
Safety Procedures
Safety Information
General warnings and symbols for hazard communication.
Machine Use Safety
Guidelines for safe operation, apparel, work area, and guards.
Electrical Safety
Precautions for electrical power, shock hazards, and grounding.
Operator Safety
Operator responsibilities, awareness, and exposed moving parts.
Emergency Procedure
Steps for machine malfunction, emergency stops, and restart.
Control Definitions
Control Panel Overview
Explanation of CPU control, power switch, and button functions.
Emergency Stop & Homing
Procedure for emergency stop and machine axis homing.
Spindle, Feed, and Cycle Controls
Details on spindle start, feed rate, RPM, cycle start, and set buttons.
Surface Depth Indicator
Purpose and use of the dial indicator for depth measurement.
Operating Instructions
Manual Operation
Step-by-step guide for manual machine operation and depth adjustment.
Automatic Operation
Steps for initiating and completing automatic surfacing cycles.
Cutting Insert Guidelines
Information on inserts, calculation, and types for different materials.
Specialized Machining
Procedures for bi-metal surfacing and cylinder heads with valve seats.
Maintenance Procedures
Lubrication and Cleaning
Schedule for lubrication and procedures for cleaning machine components.
Belt and Sprocket Servicing
Instructions for drive belt, driven sprocket, and drive sprocket maintenance.
Spindle and Housing Adjustments
Procedures for upper housing, inner spindle, and outer spindle adjustments.
Alignment Procedures
Definitions and steps for bearing and washer alignment.
Troubleshooting Guide
Service Contact Information
How to contact Rottler service for assistance and support.
Machine Parts Identification
General Views and Pneumatics
Front/side views, dimensions, and pneumatic assembly illustration.
Electrical Systems
Electrical enclosure, parts list, and wiring diagram.
Spindle and Housing Components
Parts for upper housing, spindle base, and spindle assemblies.
Motion and Control Components
Ballscrew supports, switches, and pendant assembly.
Cutting and Accessory Parts
Diagrams for chip shields, cutters, chip chute, and air system.
Optional Equipment
Optional Equipment Catalog
Information on optional equipment catalogs and parts manuals.
Material Safety Data Sheets (MSDS)
Lith-Ease Grease MSDS
Material Safety Data Sheet for NAPA Lith-Ease Grease.
Safety Data and Precautions
Details on hazardous ingredients, physical properties, and safety measures.

Table of Contents