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Rottler S85A Installation Manual

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8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230
Rev 010924

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Summary of Contents for Rottler S85A

  • Page 1 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 010924...
  • Page 2 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 010924...
  • Page 3: Parts Ordering

    PARTS ORDERING For optional equipment catalogs, please visit https://www.rottlermfg.com/documentation.php For fastest service ordering parts or equipment, contact us via e-mail with the information below. For customers within the U.S., send emails to parts@rottlermfg.com, for customers outside of the U.S., use intlparts@rottlermfg.com Have the following information on hand to expedite the ordering process: 1.
  • Page 4: Manual Sections

    MANUAL SECTIONS INTRODUCTION INSTALLATION 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 010924...
  • Page 5: Table Of Contents

    Section 1: Introduction S80 Installation Manual INTRODUCTION Contents Introduction ....................1-1 Description....................1-2 Disclaimer ....................1-2 Limited Warranty ..................1-3 Online Documentation Access ............... 1-4 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 010924...
  • Page 6: Introduction

    “Installation Report” located in the Installation Chapter of this manual. We suggest that the new user of the S85A / S86A read the CONTROL DEFINITIONS to get an idea how the machine operates.
  • Page 7: Description

    90 and 60 degree V-type blocks as well as cylinder heads. S85A / S86A machines may be readily tooled to resurface a wide variety of engines, including European and Asian models, as well as perform various other surfacing operations.
  • Page 8: Limited Warranty

    Should a product not be as warranted, Rottler sole obligation shall be, at its option, to repair, correct or replace the product or to refund the amounts paid for the Product upon its return to a location designated by Rottler.
  • Page 9: Online Documentation Access

    S80 Installation Manual Online Documentation Access Online documentation for machines and optional equipment can be accessed at the Rottler website. To access documentation open your browser and navigate to https://www.rottlermfg.com. Scroll to the bottom of the page and under the Owner Resources title click the type of documentation you want to access.
  • Page 10 Section 1: Introduction S80 Installation Manual 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 010924...
  • Page 11 Section 2: Installation S80 Installation Manual INSTALLATION Contents Installation Report ..................2-3 Machine Dimensions ................2-11 S85 Dimensions .................... 2-13 S86 Dimensions .................... 2-14 Installation Procedure ................2-13 Location ......................2-13 Unpacking ...................... 2-14 Remounting Control Screen ................. 2-18 Shipping Hold Down Brackets ..............2-18 Leveling......................
  • Page 12 Section 2: Installation S80 Installation Manual ATTENTION OWNER/BUSINESS MANAGER To validate the warranty on your new Rottler machine, please be sure to sign the installation report after the installation technician has installed the machine and verified the machine is operating correctly and given the operators operation and maintenance training.
  • Page 13: Installation Report

    OFFICE USE ONLY Route to: Orders Notified _____ Eng Mgr_____ Srvc Mgr _____ Assem Mgr _____ Andy _____ Srvc Filing _____ Warranty Exp Date ________ ROTTLER MANUFACTURING MUST HAVE THIS REPORT RETURNED TO PROPERLY QUALIFY WARRANTY ON EQUIPMENT Customer:____________________________ Address:_______________________________________ City:_________________________________...
  • Page 14 Section 2: Installation S80 Installation Manual ______Demonstrate and explain hand feed system (see manual). ______Exercise spindle rotation, speed controls, fast travel, feeds, and stop adjustments. ______Have operator perform machine functions (and automatic cycles on applicable machines). ______Remove inspection plate and have operator unclamp, rotate, and clamp cutter inserts. ______Point out the changing and adjustment of insert tool holders per manual.
  • Page 15 Rottler equipment. It is the responsibility of the end user of Rottler equipment to determine the final dimensions and finishes of the workpiece that they are working on. Any information regarding final dimensions and...
  • Page 16: Machine Dimensions

    Section 2: Installation S80 Installation Manual Machine Dimensions S85A Dimensions 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 010924...
  • Page 17 Section 2: Installation S80 Installation Manual S85A Side Dimensions 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 010924...
  • Page 18 Section 2: Installation S80 Installation Manual S86A Dimensions 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 010924...
  • Page 19 Section 2: Installation S80 Installation Manual S86A Side Dimensions 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 010924...
  • Page 20: Installation Procedure

    Unpacking Use care in removing the crate from the S85A / S86A machine, do not use force on any part of the spindle unit. Remove the tool box, parallels, and optional tooling, located at the lower portion of the machine and completely clean these articles, as well as the machine base with solvent.
  • Page 21 Section 2: Installation 2-11 S80 Installation Manual Support the screen enclosure with one hand and remove two each 1/4-20 SHCS. Carefully swing the screen enclosure to the front of machine (use care not to pull wires and black vinyl natvar out of the screen enclosure). Feed the extra wire and natvar into front sheet metal panel as you move the screen enclosure into the mounting position.
  • Page 22: Shipping Hold Down Brackets

    Section 2: Installation 2-12 S80 Installation Manual For a finished look push natvar covered wires to the left through slots in sheet metal and push natvar up from the bottom right. Shipping Hold Down Bracket Remove the bolts attaching the bracket to the carriage. Remove the bolts holding the bracket to the base. The machine will have to be powered up before the carriage can be lifted off the shipping bracket.
  • Page 23: Power Supply

    Section 2: Installation 2-13 S80 Installation Manual Power Supply This machine has the following power requirements: • 208 to 240 VAC • Single Phase Power • 50 or 60 Hz • 30 Amps See illustration below for correct connection of incoming power. Measured power at the machine’s main breaker must be within the required range listed above.
  • Page 24: Grounding

    Section 2: Installation 2-14 S80 Installation Manual Grounding The machine requires a good earth ground. The grounding conductor from the incoming power source must be connected to the grounding block located inside of the electrical cabinet. A ground rod installed in addition to the electrical service grounding conductor is permitted, but must be connected directly to the grounding block inside of the electrical cabinet.

This manual is also suitable for:

S86a