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Manuals
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Krone Manuals
Farm Equipment
Big Pack 1290XC
Operating instructions manual
Krone Big Pack 1290XC Operating Instructions Manual
Big pack baler
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
1 General Information
Purpose
Intended Use
Information Required in Case of Questions and Orders
Technical Data
Big Pack 890/XC
Big Pack 1270/XC/Multibale
Big Pack 1290/XC
Big Pack 1290 HDP / XC
Lubricants
Connection Requirements, Tractor
General Technical Description
Overviews
Left Side of the Big Pack Baler with Tandem Axle
Right Side of the Big Pack Baler with Tandem Axle
How the VFS Conveyor System Works
Functional Description of the Big Pack Baler
2 Safety
Identifying Symbols in the Operating Instructions
Safety Instructions and Accident Prevention Regulations
Personnel Qualification and Training
Dangers in Case of Non-Compliance with the Safety Instructions
Safety-Conscious Working
Safety Instructions and Accident Prevention Regulations
Hitched Implements
PTO Operation
Hydraulic System
Tyres
Maintenance
Unauthorised Modifications and Spare Parts Production
Non-Permissible Modes of Operation
Introduction
Location of Safety Stickers on the Machine
Special Safety Instructions
Ladder
Fire Extinguisher
3 Start-Up and Transport
Safety Instructions
General Operation
Parking Support
Hydraulic Support Base (Optional)
Parking Brake
Holding Brake for Flywheel
Adjusting the Drawbar Height
Connecting to the Tractor
Main PTO Shaft
Adapting the Main PTO Shaft
Mounting on the Tractor Side
Hydraulic, Compressed Air and Electrical Connections
Hydraulic Brake (Country-Specific)
Hydraulic Connection for Locking the Coaster Axle (Optional)
Load-Sensing Connection (Optional)
Compressed Air Brake
Holders for the Compressed Air Hoses
Electrical Connection Cables
Placing in Operation Again after an Extended Standstill Time
Safety Instructions
General Information
Overload Coupling on the Flywheel
Storage for Winter
Transport
Preparations for Road Travel
Moving
Coaster/Steering Axle (Optional)
Moving the Machine Without Hydraulic Connection
Parking the Big Pack Baler
4 Comfort Control Unit
General Description
Mounting
Control Unit
Operational Readiness
Manual Mode
Basic Screen for Manual Mode 1/2
Basic Screen for Manual Mode 2/2
Automatic Mode
Buttons on the Machine
Description of the Baling Process
Bale Channel Is Empty
Bale Channel Is Full
Menu Level
Bringing up a Menu Level
Main Menu 1 "Settings
Menu 1-1 "Correction Value for Bale Length
Menu 1-2 "Knotter Signal
Menu 1-3 "Sensitivity of Direction Display
Menu 1-4 "Contrast
Menu 1-5 "Central Lubrication
Menu 1-6 "Knotter Blowing
Menu 1-6-1 "Strokes / Blow
Menu 1-6-2 "Bales / Blow
Menu 1-6-3 "Blow Time
Menu 1-7 "Unit of Measure
Main Menu 2 "Counters
Menu 2-1 "Customer Counters
Menu 2-2 "Total Counters
Main Menu 4 "Service
Menu 4-2 "Sensor Test, Manual
Menu 4-4 "Actuator Test, Manual
Menu 4-5 "Current Alarms
Main Menu 5 "Info
Info Window
Main Menu 6 "Technician
Alarm Message
Alarm Messages
ISO Control
Working Principle
Mounting
Functions that Differ from the KRONE In-Cab Comfort Kit
5 Medium Control Unit
General Description
Mounting
Control Unit
Operational Readiness
Manual Mode
Basic Screen for Manual Mode
Automatic Mode
Description of the Baling Process
Bale Channel Is Empty
Bale Channel Is Full
Menu Level
Bringing up a Menu Level
Main Menu 1 "Settings
Menu 1-1 "Bale Length Setting, to Trigger the Knotter, Bale Length Correction Value"
Menu 1-2 "Knotter Signal
Menu 1-3 "Sensitivity of Direction Display
Menu 1-4 "Contrast
Menu 1-5 "Central Lubrication
Menu 1-6 "Knotter Blowing
Menu 1-6-1 "Strokes / Blow
Menu 1-6-2 "Bales / Blow
Menu 1-6-3 "Blow Time
Menu 1-7 "Unit of Measure
Main Menu 2 "Counters
Menu 2-1 "Customer Counters
Menu 2-2 "Total Counters
Main Menu 4 "Service
Menu 4-2 "Sensor Test, Manual
Menu 4-4 "Actuator Test, Manual
Menu 4-5 "Current Alarms
Main Menu 5 "Info
Info Window
Main Menu 6 "Technician
Alarm Message
Alarm Messages
7 Working with the Big Pack Baler
Safety Instructions
Pick-Up
Cutting System XC
Baling Force Regulation
Emptying the Baling Channel
Hydraulically Folding Roller Chute (Optional)
Length Adjustment of Big Bales
Manual Length Adjustment
Electrical Length Adjustment (Optional)
Twine
Electrical Twine Empty Display
Twine Motion Display, Upper Thread (Double Knotter)
Initiate the Tying Process Manually
Gears
Multi-Bale Device(Optional)
8 Settings
Safety Instructions
Tying Unit
Twine
Needle Adjustment
Twine Bar
Setting of the Twine Bar (Single Knotter)
Setting of the Twine Bar (Double Knotter)
Twine Brake
Knotter
Single Knotter
Double Knotter
The Knotter Hook
Twine Retainer
Baling Ram Setting
Adjusting the Packer Relative to the Baling Ram
Checking the Engaging of the Packer Coupling
Variable Filling System VFS
Installing the Feeler Rocker
Adjusting the Clutch
Setting the Zero Position
Adjusting the Triggering Sensitivity
Absorbing Mechanism
Setting of the Spring of the Zeroizing Device
Adjusting the Flywheel Cleaning (Only for Big Pack 890)
Basic Setting of the Flywheel Belt Brake
Adjusting the Baling Chute
Multi-Bale Setting
Setting the Position of the Second Needle Yoke
Setting the Obstruction
Adjusting the Height of the Needle Yoke Brake
Setting the Lock (Frame)
Setting the Locks of the Needle Yoke
Setting the Rubber Buffer between the Needle Yokes
Possible Setting Errors and How to Eliminate Them
9 Care, Maintenance and Lubrication
Safety Instructions
General Information
Tightening Torques
Cleaning
Tyres
Hydraulics
Special Safety Instructions
On-Board Hydraulic System
Work Hydraulics (Comfort
Emergency Manual Activation
Checking and Changing the Oil on the Gearboxes
General Information
Main Gearbox
Packer Gearbox
Distributor Gearbox
Upper and Lower Pick-Up Gearbox
Cutting System Drive Gearbox for the Big Pack XC, Upper and Lower
Brake System
Special Safety Instructions
Compressed Air Storage Tank
Adjusting the Transfer Mechanism
Brake Cylinders
Compressor
Replacing Rollers/Cam Follower Rollers
Lubrication
Special Safety Instructions
General Information
Rollers and Cam Follower Rollers on the Packer Strips
Lubricating Points
Automatic Central Lubrication (Optional
Position of the Sensors
Adjusting the Sensors
Air Filter for Pneumatic Cylinders
10 Malfunctions, Causes and Remedies
Safety Instructions
General Malfunctions
Malfunctions on the Knotter
Single Knotter
Double Knotter
Troubleshooting in the Central Lubrication System
A1 Circuit Diagrams of the Hydraulic System
A1.1 Work Hydraulics Part I for Medium and Comfort Version Electronics
A1.2 Work Hydraulics Part II for Comfort Version Electronics
A1.3 Work Hydraulics Part II for Medium Version Electronics
A1.4 On-Board Hydraulics for Medium Version Electronics
A1.5 On-Board Hydraulics for Comfort Version Electronics
A2 Electrical Circuit Diagrams
A2.1 Medium Control Unit
A2.2 Comfort Control Unit
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Operating Instructions
150 000 050 01 EN
Big Pack Baler
Big Pack
890/XC
Big Pack 1270/XC/MultiBale
Big Pack 1290/XC
Big Pack 1290 HDP / XC
(Machine No. 721 564 or higher)
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Summarization of Contents
General Information
1.1 Purpose
Describes the function and models of KRONE Big Pack Balers.
1.2 Intended Use
Defines the agricultural work for which KRONE Big Pack Balers are designed.
1.3 Information Required in Case of Questions and Orders
Specifies information needed for inquiries and ordering spare parts.
1.4 Technical Data
Provides detailed specifications for KRONE Big Pack Baler models.
1.5 Connection Requirements, Tractor
Details the necessary tractor connections for the Big Pack Baler.
1.6 General Technical Description
Offers an overview of the Big Pack Baler's technical features and systems.
1.7 Overviews
Provides visual overviews of the Big Pack Baler's components.
Safety
2.1 Identifying Symbols in the Operating Instructions
Explains the meaning of safety symbols used in the operating instructions.
2.2 Safety Instructions and Accident Prevention Regulations
Covers general safety rules and accident prevention for operating the baler.
2.3 Introduction
Introduces the importance and placement of safety stickers on the machine.
2.4 Special Safety Instructions
Details specific safety instructions for the ladder and fire extinguisher.
Start-up and Transport
3.1 Safety Instructions
Provides safety guidelines for mounting, detaching, and operating the baler.
3.2 General Operation
Covers general operational steps like parking support and brake usage.
3.3 Connecting to the Tractor
Details the procedure for connecting the Big Pack Baler to the tractor.
3.4 Main PTO Shaft
Explains the setup and adaptation of the main PTO shaft.
3.5 Hydraulic, Compressed Air and Electrical Connections
Describes connecting the baler's hydraulic, air, and electrical systems.
3.6 Placing in Operation again after an Extended Standstill Time
Guides on restarting the machine after a period of inactivity.
3.7 Transport
Covers preparations and procedures for transporting the Big Pack Baler.
3.8 Parking the Big Pack Baler
Details the correct procedure for parking the Big Pack Baler safely.
Comfort Control Unit
4.1 General Description
Introduces the electronic equipment of the Big Pack Baler.
4.2 Mounting
Provides instructions on mounting the control unit.
4.3 Control Unit
Details the overview and layout of the control unit interface.
4.4 Operational Readiness
Explains how to check operational readiness before use.
4.5 Manual Mode
Describes the basic screens and operation in Manual Mode.
4.6 Automatic Mode
Details the operation and features of the Automatic Mode.
4.7 Buttons on the Machine
Identifies and describes the external buttons on the Comfort Control Unit.
4.8 Description of the Baling Process
Explains the baling process steps for empty and full bale channels.
4.9 Menu Level
Provides an overview of the menu structure and navigation.
4.10 Alarm Message
Explains how alarm messages are displayed and handled.
4.11 Alarm messages
Lists specific alarm messages, their causes, and remedies.
4.12 ISO Control
Details the ISO control system and its functions.
Medium Control Unit
5.1 General Description
Introduces the electronic components of the Medium Control Unit.
5.2 Mounting
Provides instructions on mounting the Medium Control Unit.
5.3 Control Unit
Details the overview and layout of the Medium Control Unit.
5.4 Operational Readiness
Explains how to check operational readiness for the Medium Control Unit.
5.5 Manual Mode
Describes the basic screens and operation in Manual Mode.
5.6 Automatic Mode
Details the operation and features of the Automatic Mode.
5.7 Description of the Baling Process
Explains the baling process steps for empty and full bale channels.
5.8 Menu Level
Provides an overview of the menu structure and navigation.
5.9 Alarm Message
Explains how alarm messages are displayed and handled.
5.10 Alarm messages
Lists specific alarm messages, their causes, and remedies.
Working with the Big Pack Baler
7.1 Safety Instructions
Provides safety guidelines for working with the Big Pack Baler.
7.2 Pick-up
Details the operation and adjustment of the pick-up.
7.3 Cutting system XC
Explains the XC cutting system, its safety, and blade adjustments.
7.4 Baling Force Regulation
Describes how to regulate baling force using hydraulic systems.
7.5 Emptying the Baling Channel
Provides instructions on how to empty the baling channel.
7.6 Hydraulically folding roller chute (optional)
Details the operation of the optional hydraulically folding roller chute.
7.7 Length Adjustment of Big Bales
Explains manual and electrical methods for adjusting bale length.
7.8 Twine
Covers twine monitoring, motion display, and manual tying initiation.
7.9 Gears
Describes the main drive, feed packer drum, and cutting system gears.
7.10 Multi-Bale Device(optional)
Explains the operation and setup of the optional Multi-Bale device.
Settings
8.1 Safety Instructions
Provides safety guidelines for all maintenance, adjustment, and repair tasks.
8.2 Tying Unit
Covers twine setup, twine bar settings for single and double knotters.
8.3 Knotter
Details knotter safety, startup, single and double knotter components.
8.4 Baling Ram Setting
Explains how to set the baling channel blades for proper bale formation.
8.5 Adjusting the Packer Relative to the Baling Ram
Provides instructions for adjusting the packer and checking its coupling.
8.6 Variable filling system VFS
Details the VFS system, including feeler rocker installation and clutch adjustment.
8.7 Adjusting the Flywheel Cleaning (Only for Big Pack 890)
Describes how to adjust the flywheel cleaning mechanism.
8.8 Basic Setting of the Flywheel Belt Brake
Explains the basic setting and readjustment of the flywheel belt brake.
8.9 Adjusting the Baling Chute
Provides instructions for adjusting the inclination of the baling chute.
8.10 Multi-Bale Setting
Details settings for the Multi-Bale device, including needle yoke and obstruction.
Care, Maintenance and Lubrication
9.1 Safety Instructions
Provides safety guidelines for all maintenance, upkeep, and cleaning tasks.
9.2 General Information
Covers general maintenance information including tightening torques.
9.3 Hydraulics
Details hydraulic system safety, maintenance, and emergency activation.
9.4 Checking and Changing the Oil on the Gearboxes
Provides instructions for checking and changing oil in various gearboxes.
9.5 Brake System
Covers brake system safety, compressed air tanks, and adjustments.
9.6 Compressor
Details compressor maintenance, including filter cleaning.
9.7 Replacing Rollers/Cam Follower Rollers
Explains how to replace worn rollers and cam follower rollers.
9.8 Lubrication
Covers lubrication safety, general information, and specific points.
9.9 Position of the Sensors
Shows the location of various sensors on the machine.
9.10 Adjusting the Sensors
Provides instructions for adjusting sensor positions.
9.11 Air Filter for Pneumatic Cylinders
Details the maintenance of the air filter for pneumatic cylinders.
Malfunctions, Causes and Remedies
10.1 Safety Instructions
Provides safety guidelines for troubleshooting and repair tasks.
10.2 General Malfunctions
Lists common malfunctions, their causes, and remedies.
10.3 Malfunctions on the Knotter
Details common knotter malfunctions and how to resolve them.
10.4 Troubleshooting in the Central Lubrication System
Provides troubleshooting steps for blockages in the central lubrication system.
Circuit Diagrams of the Hydraulic System
A1.1 Work Hydraulics Part I for Medium and Comfort Version Electronics
Hydraulic circuit diagram for medium and comfort electronics.
A1.2 Work Hydraulics Part II for Comfort Version Electronics
Hydraulic circuit diagram for comfort version electronics.
A1.3 Work Hydraulics Part II for Medium Version Electronics
Hydraulic circuit diagram for medium version electronics.
A1.4 On-board Hydraulics for Medium Version Electronics
On-board hydraulics diagram for medium version electronics.
A1.5 On-board Hydraulics for Comfort Version Electronics
On-board hydraulics diagram for comfort version electronics.
Electrical Circuit Diagrams
A2.1 Medium Control Unit
Electrical circuit diagram for the Medium Control Unit.
A2.2 Comfort Control Unit
Electrical circuit diagram for the Comfort Control Unit.
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