Manitou TMM 20 K ST5 S1 Operator's Manual
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Manitou TMM 20 K ST5 S1 Operator's Manual

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647737
EN-USM1 A102020
TMM 20 K ST5 S1
TMM 25 K ST5 S1
TMM 20 K 4W ST5 S1
TMM 25 K 4W ST5 S1
OPERATOR'S MANUAL
(ORIGINAL INSTRUCTIONS)

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Summary of Contents for Manitou TMM 20 K ST5 S1

  • Page 1 647737 EN-USM1 A102020 TMM 20 K ST5 S1 TMM 25 K ST5 S1 TMM 20 K 4W ST5 S1 TMM 25 K 4W ST5 S1 OPERATOR'S MANUAL (ORIGINAL INSTRUCTIONS)
  • Page 2 - Descriptions and figures are non binding. - MANITOU reserves the right to change its models and their equipment without being required to update this manual. - The MANITOU network, consisting exclusively of qualified professionals, is at your disposal to answer all your questions.
  • Page 3 MANITOU BF. Any violation of the aforementioned may lead to civil and criminal prosecution. The logos as well as the visual identity of the company are the property of MANITOU BF and may not be...
  • Page 4 1 - OPERATING AND SAFETY INSTRUCTIONS 2 - DESCRIPTION 3 - MAINTENANCE 4 - OPTIONAL ATTACHMENTS FOR USE WITH THE RANGE...
  • Page 5 1 - OPERATING AND SAFETY INSTRUCTIONS...

  • Page 6: Table Of Contents

    1 - OPERATING AND SAFETY INSTRUCTIONS INSTRUCTIONS TO THE COMPANY MANAGER THE SITE THE OPERATOR THE LIFT TRUCK A - THE TRUCK'S SUITABILITY FOR THE JOB ............1-4 B - ADAPTATION OF THE LIFT TRUCK TO STANDARD ENVIRONMENTAL CONDITIONS .
  • Page 7 IF THE LIFT TRUCK IS NOT TO BE USED FOR A LONG TIME 1-20 INTRODUCTION PREPARING THE LIFT TRUCK PROTECTING THE ENGINE PROTECTING THE LIFT TRUCK BRINGING THE LIFT TRUCK BACK INTO SERVICE LIFT TRUCK DISPOSAL 1-22 RECYCLING OF MATERIALS METALS .

  • Page 8: Instructions To The Company Manager

    A - THE TRUCK'S SUITABILITY FOR THE JOB - MANITOU has ensured that this lift truck is suitable for use under the standard operating conditions defined in this operator's manual, with a STATIC test coefficient OF 1.33 and a DYNAMIC test coefficient OF 1, as specified in standard EN 1726-1 for mast trucks.

  • Page 9: C - Modification Of The Lift Truck

    - The following are some tips for minimising these vibration doses: • Select the most suitable lift truck and attachment for the intended use. • Adapt the seat adjustment to the operator's weight (according to lift truck model) and maintain it in good condition, as well as the cab suspensions.

  • Page 10: Instructions To The Operator

    Failure to respect the safety and operating instructions, or instructions for repairing or servicing your lift truck, may lead to serious, even fatal accident. In order to reduce or avoid any danger with a MANITOU-approved attachment, follow the instructions in paragraph: OPTIONAL ADAPTABLE ATTACHMENTS FOR THE RANGE: INTRODUCTION.

  • Page 11: F - Rear Of Vehicle Attachment System

    The use of any lift truck attachment system at the rear of the transport vehicle other than those recommended by MANITOU must be approved by MANITOU. The use of any system for attaching the lift truck to the rear of the transport vehicle requires a special procedure.

  • Page 12: Operating Instructions Unladen And Laden

    OPERATING INSTRUCTIONS UNLADEN AND LADEN A - BEFORE STARTING THE LIFT TRUCK - Carry out daily maintenance ( MAINTENANCE: 10H - DAILY MAINTENANCE). - Make sure the lights, indicators and windscreen wipers are working properly. - Make sure the rear view mirrors are in good condition, clean and properly adjusted. - Make sure the horn works.

  • Page 13: D - Visibility

    - Make sure that the scaffolding, loading platform, pilings or ground is capable of bearing the load. - Never stack loads on uneven ground, they may tip over. - The load or the attachment must not be left just above a structure for long periods at a time because of the descending mast.

  • Page 14: F - Driving The Lift Truck

    F - DRIVING THE LIFT TRUCK SAFETY INSTRUCTIONS IMPORTANT The operators' attention is drawn to the risks involved in using the lift truck, in particular: - Risk of losing control. - Risk of losing lateral and frontal stability of the lift truck. The operator must remain in control of the lift truck.

  • Page 15: G - Stopping The Lift Truck

    G - STOPPING THE LIFT TRUCK SAFETY INSTRUCTIONS - Never leave the ignition key in the lift truck during the operator's absence. - When the lift truck is stationary, or if the operator has to leave the cab (even for a moment), place the forks or attachment on the ground, apply the parking brake and place the forward/reverse selector in neutral.

  • Page 16: Instructions For Handling A Load

    INSTRUCTIONS FOR HANDLING A LOAD A - CHOICE OF ATTACHMENTS - Only attachments approved by MANITOU can be used on its lift trucks. - Make sure the attachment is appropriate for the work to be done ( OPTIONAL ADAPTABLE ATTACHMENTS FOR THE RANGE).

  • Page 17: D - Picking Up A Load On The Ground

    D - PICKING UP A LOAD ON THE GROUND IMPORTANT Before handling any loads, refer to the lift truck's load chart. The extender must primarily be used with the stabilisers ( PICKING UP AND SETTING DOWN A HIGH-LEVEL LOAD). Never lift a load with a single fork. - Approach the lift truck perpendicular to the load (1), with the forks in a horizontal position.
  • Page 18 FOR A NON-PALLETISED LOAD - Tilt the carriage (6) forwards and move the lift truck slowly forwards (7), to insert the forks under the load (block the load if necessary). - Continue to move the lift truck forwards (7) tilting the carriage backwards (8) to position the load on the forks while ensuring the load's longitudinal and lateral stability.

  • Page 19: E - Picking Up And Setting Down A High-Level Load

    E - PICKING UP AND SETTING DOWN A HIGH-LEVEL LOAD IMPORTANT Before handling any loads, refer to the lift truck's load chart. You must not raise the mast if you have not checked the transverse attitude of the lift truck (  INSTRUCTIONS FOR HANDLING A LOAD: C - TRANSVERSE ATTITUDE OF THE LIFT TRUCK).
  • Page 20 SETTING DOWN A HIGH-LEVEL LOAD - Bring the load up to the front of the stack in the transport position (1). - Put the parking brake on and set the forward/reverse selector to neutral. - Lower the stabilisers to the ground (2). - Carefully raise the mast (3) until the load is higher than the top of the stack.
  • Page 21 1-17...

  • Page 22: Lift Truck Maintenance Instructions

    LIFT TRUCK MAINTENANCE INSTRUCTIONS GENERAL INSTRUCTIONS - Ensure the area is sufficiently ventilated before starting the lift truck. - Wear clothes suitable for the maintenance of the lift truck, avoid wearing jewellery and loose clothes. Tie back and protect your hair, if necessary. - Stop the engine and remove the ignition key, when an intervention is necessary.

  • Page 23: Welding

    WELDING - Disconnect the battery before any welding operations on the lift truck. - If the lift truck is equipped with electronic control units, disconnect them before welding, or risk causing irreparable damage to the electronic components. - When carrying out electric welding work on the lift truck, connect the negative cable from the equipment directly to the part being welded, so as to avoid an intense current passing through the alternator.
  • Page 24 The following recommendations are intended to prevent the lift truck from being damaged when it is withdrawn from service for an extended period. For these operations, we recommend the use of a MANITOU protective product, reference 603726. Instructions for using the product are given on the packaging.
  • Page 25 BRINGING THE LIFT TRUCK BACK INTO SERVICE - Remove the waterproof adhesive tape from all the holes. - Refit the intake hose. - Refit and reconnect the battery. - Remove the protection from the cylinder rods. - Carry out daily maintenance ( MAINTENANCE: 10H - DAILY MAINTENANCE).
  • Page 26 - Glass items can be removed and collected for processing by glaziers. ENVIRONMENTAL PROTECTION By entrusting the maintenance of your lift truck to the MANITOU network, the risk of pollution is limited and the contribution to environmental protection contribution is made.
  • Page 27 2 - DESCRIPTION...
  • Page 29 2 - DESCRIPTION CE DECLARATION OF CONFORMITY SAFETY PLATES AND STICKERS IDENTIFICATION OF THE LIFT TRUCK SPECIFICATIONS AND DIMENSIONS TMM .. K ST5 S1 SPECIFICATIONS AND DIMENSIONS TMM .. K 4W ST5 S1 MAST SPECIFICATIONS TMM 20 ... MAST SPECIFICATIONS TMM 25 ... TYRES LOAD CHARTS INSTRUMENTS AND CONTROLS PROCEDURE FOR ATTACHING THE LIFT TRUCK TO THE REAR OF A LORRY OR TRAILER...
  • Page 30 CE DECLARATION OF CONFORMITY DÉCLARATION «CE» DE CONFORMITÉ (originale) "EC" DECLARATION OF CONFORMITY (original) original) Constructeur, : MANITOU BF Manufacturer Adresse, : 4 Address 30, RUE DE L’AUBINIÈRE - B.P 10249 44158 - ANCENIS - CEDEX - FRANCE Titulaire de dossier technique, Holder of the technical file MANITOU BF Adresse, : 4...
  • Page 32 DESCRIPTION 221735 - Crush hazard 24653 - Slinging point 239594 - Sound power 104 dB Contact your dealer - Manufacturer's plate 221735 MANITOU BF 44158 ANCENIS CEDEX FRANCE MODELE MODEL MODELLO MODELO SERIE SERIES SERIE SERIE Année de fabrication Year of manufacture Anno di fabbricazione Año de fabricación...
  • Page 33 STICKERS AND PLATES UNDER THE ENGINE HOOD ITEM PART NO. DESCRIPTION 309695 - Joystick function 52652568 - Joystick function with hydraulic load carrier (OPTION) 264005 - Joystick function Contact your dealer - Load chart (depending on model)* 234798 - Hydraulic oil 300681 - Safety instruction 172385...
  • Page 34 "Max vertical force (on trailer hook)" Maximum vertical force (on trailer hook) "Drag strain" Pulling force ENGINE "MODEL" Model "FAMILY" Family "POWER" Power HYDROSTATIC PUMP "MODEL" Model "CODE" Code "E1" Identification "SERNO" Serial number "SPEC" Specification FRONT WHEEL REDUCING GEAR TMM .. TMM .. 4W Type Serial number MANITOU Part No.
  • Page 35 REAR WHEEL REDUCING GEAR Type Serial number MANITOU Part No. MASTS WITH ROLLERS MANITOU Part No. Date of manufacture and manufacturer FRAME Serial number/Product identification number ATTACHMENT MANUFACTURER'S PLATE "MODELE" Model MANITOU BF 44158 ANCENIS CEDEX FRANCE "N° série" Serial number MODELE "Année Fabrication"...
  • Page 36 SPECIFICATIONS AND DIMENSIONS TMM .. K ST5 S1 Manufacturer MANITOU MANITOU Model type TMM 20 TMM 25 Propulsion: battery, diesel, petrol, LPG, mains Diesel Type of operation: manual, pedestrian, standing, seated Seated Rated capacity/load on forks (basic capacity) Q (t)
  • Page 37 Speed of travel laden km/h 10.6 5.1.1 Speed of travel unladen km/h 10.7 Rate of lift (laden) 0.26 5.2.1 Rate of lift (unladen) 0.24 Speed of lowering laden 0.38 5.3.1 Speed of lowering unladen 0.24 Nominal towing power laden 2,450 5.5.1 Nominal towing power unladen 1,210...
  • Page 38 SPECIFICATIONS AND DIMENSIONS TMM .. K 4W ST5 S1 Manufacturer MANITOU MANITOU Model type TMM 20 4W TMM 25 4W Propulsion: battery, diesel, petrol, LPG, mains Diesel Type of operation: manual, pedestrian, standing, seated Seated Rated capacity/load on forks (basic capacity)
  • Page 39 Speed of travel laden km/h 10.6 km/h 5.1.1 Speed of travel unladen 10.7 Rate of lift (laden) 0.26 5.2.1 Rate of lift (unladen) 0.24 Speed of lowering laden 0.38 5.3.1 Speed of lowering unladen 0.24 Nominal towing power laden 2,450 5.5.1 Nominal towing power unladen 1,210...
  • Page 40 MAST SPECIFICATIONS TMM 20 ... VALUES ON FORKS WITH EXTENDER RETRACTED WITH OR WITHOUT STABILISERS Lifting Height of mast Tilting mast Height at max. capacity Capacity at max. height COG at (mm) 500 mm (KG) lowered extended 2 t 2 t 3,000 std 2,352 4,455 8°...
  • Page 41 MAST SPECIFICATIONS TMM 25 ... VALUES ON FORKS WITH EXTENDER RETRACTED WITH OR WITHOUT STABILISERS Lifting Height of mast Tilting mast Height at max. capacity Capacity at max. height COG at (mm) 500 mm (KG) lowered extended 2.5 t 2.5 t 3,000 std 2,392 4,495 8°...
  • Page 42 TYRES TYRE LOAD (kg) PRESSURE TMM 20 (bar) FRONT UNLADEN FRONT LADEN REAR UNLADEN REAR LADEN CONTINENTAL 23X9-10 14PR IC30 1,550 SOLIDEAL/CAMSO 10X16.5 10PR SKS 532 XTRA 5.25 TYRE LOAD (kg) PRESSURE TMM 25 (bar) FRONT UNLADEN FRONT LADEN REAR UNLADEN REAR LADEN CONTINENTAL 27X10-12 14PR IC30 1,800...
  • Page 43 LOAD CHARTS CAPACITE NOMINALE EQUIPEMENT ATTACHMENT RATED CAPACITY RATED CAPACITY EQUIPMENT ZUBEHÖR NENNKAPAZITÄT EQUIPO CAPACIDAD NOMINAL ATTREZZATURA CAPACITA NOMINALE ACTUAL CAPACITIES CAPACITES EFFECTIVES ACTUAL CAPACITIES EFFEKTIVE KAPAZITÄT (according to standard ISO 3691-1) CAPACIDAD EFECTIVA CAPACITA EFFETTIVA Pour hauteur maximale de For maximum height of Für maximale Höhe Para altura maxima de 1 - For maximum height...
  • Page 44 INSTRUMENTS AND CONTROLS DESCRIPTION NB: All the terms such as: RIGHT, LEFT, FRONT, REAR are as seen by an observer occupying the driver's seat and looking straight ahead. DESCRIPTION (standard) 1 - DRIVER'S CAB ACCESS................2-20 2 - DRIVER'S SEAT .
  • Page 45 2-19...

  • Page 46: Description (Standard)

    DESCRIPTION (standard) 1 - DRIVER'S CAB ACCESS - Getting into and out of the driver's cab. - Use the three support points provided. • A - Left handle. • B - Steering wheel. • C - Driver's cab step. 2 - DRIVER'S SEAT DESIGNED FOR MAXIMUM COMFORT, THIS SEAT CAN BE ADJUSTED AS FOLLOWS.

  • Page 47: Control And Signal Lights Panel

    5 - CONTROL AND SIGNAL LIGHTS PANEL SIGNAL LIGHTS When the lift truck's ignition is turned on, all the red indicator lamps on the dashboard light up and the buzzer sounds to indicate they are working. If either is not working, carry out the necessary repairs. HOUR METER REV COUNTER FUEL LEVEL...

  • Page 48: Switches

    ENGINE OIL PRESSURE INDICATOR LAMP If the indicator lamp and the buzzer come on when the lift truck is in operation, immediately stop the engine and identify the cause (  oil level in the crankcase). STEERING MODE CHANGE INDICATOR LAMP TMM .. 4W IMPORTANT The operating fault indicator lamp flashes during the mode change.
  • Page 49 HAZARD WARNING LIGHTS (OPTION) This switch is used to switch on the LH and RH indicator lights simultaneously, with the ignition off. The lamp indicates that the switch is being used. DIFFERENTIAL LOCK IMPORTANT Always drive in a straight line when the differential lock is engaged. The differential lock allows the driving wheels to turn at the same speed regardless of the terrain.

  • Page 50: Fuses And Relays

    7 - FUSES AND RELAYS A sticker on the fuse box cover quickly indicates the use of the electric plate components described below. - Open the engine cover to access the fuses and relays. Replace a used fuse with a new fuse of the same quality and capacity.

  • Page 51: Hydraulic Controls

    10 - HYDRAULIC CONTROLS IMPORTANT Do not attempt to alter the hydraulic system pressure. In the event of a malfunction, contact your dealer. ANY MODIFICATIONS INVALIDATE THE WARRANTY AND YOU MAY BE HELD LIABLE IN THE EVENT OF AN ACCIDENT. Operate the hydraulic controls gently and smoothly to avoid accidents caused by jerking of the lift truck.

  • Page 52: Horn Switch

    12 - HORN SWITCH When the button is pressed, the horn sounds. 13 - LEVEL INDICATOR Enables the operator to check that the lift truck is in the horizontal position. 14 - TRAILER SOCKETS The two sockets are to be connected to the lorry when transporting the lift truck on the back of the trailer.

  • Page 53: Rear Lights

    17 - REAR LIGHTS Operation only in transport position at the rear of the lorry or trailer after connecting the trailer sockets. • A - Rear left indicator light. • B - Rear left brake light. • C - Left rear light. •...

  • Page 54: Description (Option)

    DESCRIPTION (option) 21 - DRIVER'S SEAT DESIGNED FOR MAXIMUM COMFORT, THIS SEAT CAN BE ADJUSTED AS FOLLOWS. WEIGHT ADJUSTMENT - Adjust the weight when the driver is sitting on the seat. - Pull the weight adjustment lever 1 fully out. - Move the weight adjustment lever 1 upwards to increase the weight or downwards to reduce it.

  • Page 55: Optional Road Lighting

    22 - OPTIONAL ROAD LIGHTING FRONT HEADLIGHTS A - Front left indicator light. B - Front left-hand dipped headlight. C - Front left-hand headlight. D - Front left sidelight. E - Front right indicator light. F - Front right-hand dipped headlight. G - Front right-hand headlight.

  • Page 56: Internal Rear-View Mirror

    24 - INTERNAL REAR-VIEW MIRROR 25 - ROTATING BEACON LIGHT 26 - REVERSING BUZZER ALARM 27 - FRONT AND SIDE WORKLIGHTS The side worklight is only available on TMM .. 4W. 28 - REAR WORKLIGHT The rear worklight comes on automatically in reverse gear. 29 - QUICK-RELEASE COUPLER ON ATTACHMENT CIRCUIT 30 - TELESCOPIC FORKS The telescopic forks are used to increase the gripping length.

  • Page 57: Extender Positioner

    31 - EXTENDER POSITIONER The fork positioner is used to adapt the distance between the forks to different pallet sizes from the driver's cab. IMPORTANT Attachment control lever F may include an electric switch. Check your configuration before use. FORK CLOSING - Press and hold the switch (depending on configuration) and pull lever F backwards to bring the forks closer together.

  • Page 58: Hydraulic Folding Load Carrier

    33 - HYDRAULIC FOLDING LOAD CARRIER TMM .. 4W The load carrier allows a load to be set down on the folding arms in order to stabilise it while the lift truck is moving. IMPORTANT For coupling the lift truck to the rear of the lorry or trailer, the load carrying arms must be lifted (position B).

  • Page 59: Engine Immobiliser System

    36 - ENGINE IMMOBILISER SYSTEM 2-33...
  • Page 60 PROCEDURE FOR ATTACHING THE LIFT TRUCK TO THE REAR OF A LORRY OR TRAILER IMPORTANT To prevent premature wear of the hydraulic components and to ensure that the lift truck continues to work efficiently, the switch "lorry coupling" must only be used to raise and lower the lift truck to the rear of a lorry or trailer.
  • Page 61 1 - INSTALLING THE LIFT TRUCK AT THE BACK OF THE LORRY OR TRAILER PREPARING THE TRAILER: - Apply the lorry's parking brake. - Move the trailer lights (fig. 1A and 1B). - Retract the rear impact guards (fig. 1C). (Trailer light protection) IMPORTANT For coupling the lift truck to the rear of the lorry or trailer, the lift truck must be in position: - Extender retracted...
  • Page 62 FOR A CHAIN-BASED ATTACHMENT SYSTEM - Tilt the lift truck forwards by pulling distributor lever C backwards - Attach the two chains 7 (fig. 1G) and 8 (fig. 1H) to the lorry's forks 9. Lock the axles 10 (fig. 1G and 1H) using the pins. - Pull back distributor lever A to tension the chains. IMPORTANT Adapt the length of the chains to avoid them deforming when tensioned.
  • Page 63 2 - LOWERING THE LIFT TRUCK FROM THE BACK OF THE LORRY OR TRAILER - Apply the lorry's parking brake. - Remove the strap from the hooks (fig.  2A) (only for a telescopic support coupling system). - Disconnect the light power sockets 11 and 12 from the lorry and place them on their holder on the lift truck (fig. 2B).
  • Page 64 FOR A CHAIN-BASED ATTACHMENT SYSTEM - Push distributor lever A forwards to slacken the two chains. - Remove the pins from the axles 10 (fig. 2E and 2F). Unhook the two chains 7 (fig. 2E) and 8 (fig. 2F) from the lorry's forks 9. - Press the top of the switch after lowering the lift truck.
  • Page 65 3 - MAINTENANCE 3 - 1...
  • Page 66 3 - MAINTENANCE ORIGINAL MANITOU SPARE PARTS AND EQUIPMENT FORKLIFT TRUCK MAINTENANCE DAILY AND WEEKLY MAINTENANCE MANDATORY FIRST 500 HOURS OR 6 MONTHS SERVICE ROUTINE SERVICING OCCASIONAL MAINTENANCE AND OPERATION FILTER CARTRIDGES AND BELTS LUBRICANTS AND FUEL 3-10 10 H - DAILY SERVICE OR EVERY 10 HOURS OF SERVICE 3-12 50 H - WEEKLY MAINTENANCE OR EVERY 50 HOURS OF SERVICE...
  • Page 67 • Efficient help with diagnosis. • Improvements due to experience feedback. • Operator training. • Only the MANITOU network has detailed knowledge of the design of the lift truck and therefore the best technical ability to provide maintenance. IMPORTANT ORIGINAL REPLACEMENT PARTS ARE DISTRIBUTED EXCLUSIVELY BY MANITOU AND ITS DEALER NETWORK.
  • Page 68 This schedule enables the operator to keep up with the routine servicing of the lift truck by notifying the total number of hours of operation and the date of the service performed by the professional approved by the MANITOU network.
  • Page 69 MANDATORY FIRST 500 HOURS OR 6 MONTHS SERVICE FIRST 500 HOURS BEFORE THE FIRST 6 MONTHS - If the lift truck completes its first 500 hours of service before the first 6 months are up, carry out the mandatory service and the 500-hour routine servicing ( 500 H - ROUTINE SERVICING - EVERY 500 HOURS OF SERVICE) FIRST 6 MONTHS BEFORE THE FIRST 500 HOURS...
  • Page 70 ROUTINE SERVICING MAINTENANCE SCHEDULE 1,000 H 1,500 H 2,000 H 500 H FIRST 6 MONTHS FIRST 500 HOURS OR 2 YEARS OR 3 YEARS OR 4 YEARS MANDATORY SERVICE ROUTINE SERVICING MANDATORY SERVICE MACHINE COUNTER DATE OF SERVICING 2,500 H 3,000 H 3,500 H 4,000 H...
  • Page 71 1,000 H - ROUTINE SERVICING - EVERY 1,000 HOURS OF SERVICE OR 2 YEARS ALSO PERFORM THE 500 HOUR ROUTINE SERVICING OPERATIONS. - CLEAN Fuel tank ............... . 3-26 - REPLACE Safety dry air filter cartridge.
  • Page 72 OCCASIONAL MAINTENANCE AND OPERATION OCCASIONAL MAINTENANCE - CLEAN Driver's cab..............3-32 - BLEED Fuel supply system .
  • Page 73 FILTER CARTRIDGES AND BELTS 500H - ROUTINE SERVICING - EVERY 500 HOURS OF SERVICE ENGINE OIL FILTER HYDRAULIC RETURN OIL FILTER CARTRIDGE Part number: 894022 Part number: 686237 FUEL FILTER ALTERNATOR BELT Part number: 781909 Part number: 895489 FUEL PRE-FILTER Part number: 272194 1,000 H - ROUTINE SERVICING - EVERY 1,000 HOURS OF SERVICE OR 2 YEARS ALSO ADD FILTER CARTRIDGES FOR ROUTINE SERVICING AFTER 500 HOURS OF SERVICE.
  • Page 74 USE THE RECOMMENDED LUBRICANTS AND FUEL: - For topping up, oils may not be miscible. - For oil changes, MANITOU oils are perfectly appropriate. DIAGNOSTIC ANALYSIS OF OILS If a service or maintenance contract has been set up with the dealer, a diagnostic analysis of engine, transmission and axle oils may be requested depending on the rate of use.
  • Page 75 PACKAGING PACKAGING / PART NO. PRODUCT 20 l 55 l 209 l - MANITOU PREMIUM OIL 15W40 API CI4 895831 895832 895833 895834 - MANITOU ISO VG 46 HYDRAULIC OIL 545500 582297 546108 546109 GREASE PACKAGING / PART NO. PRODUCT 400 ml...

  • Page 76: Lift Truck Environment

    10 H - DAILY SERVICE OR EVERY 10 HOURS OF SERVICE CHECK Lift truck environment IMPORTANT Follow the operator instructions (  1 - OPERATING AND SAFETY INSTRUCTIONS: OPERATOR INSTRUCTIONS). - Carry out a general inspection of the lift truck: • Fluid leaks or stains on the ground. •...

  • Page 77: Fuel Level

    CHECK Fuel level As far as possible, keep the fuel tank well filled in order to minimise condensation due to the atmospheric conditions. IMPORTANT Never smoke or approach with a flame during filling operations or when the tank is open. Never refill while engine is running.

  • Page 78: Dry Air Filter Cartridge

    - Use a damp, clean, lint-free cloth to clean the surface of the cartridge seal. - Lubricate the surface of the seal with a silicone lubricant (Part No. MANITOU: 479292). - Check visually the outer condition of the air filter and its attachments.

  • Page 79: Fuel Filter

    CLEAN Fuel filter IMPORTANT In the event of fuel getting contaminated with dust and impurities, the injection pump and the injectors will wear more quickly. To avoid this, regularly clean the fuel filter bowl. - Open the engine cover. - Close the fuel tap 1 in position B. - Carefully clean the outside of the filter and its holder, to prevent dust from getting into the system.

  • Page 80: Hydraulic Oil Level

    CHECK Hydraulic oil level Place the lift truck on level ground with the engine stopped and mast tilted backward and lowered as far as possible, the extender retracted and the mast shifted to the right. IMPORTANT Use a clean funnel and clean the underside of the oil drum before filling. - Refer to the dipstick 1.

  • Page 81: General Greasing

    LUBRICATE General greasing To be carried out weekly, if the lift truck has been operated for less than 50 hours during the week. IMPORTANT In the event of prolonged use in an extremely dusty or oxidising atmosphere, reduce this interval to 10 hours of service or every day. In case of technical faults, contact your dealer.
  • Page 82 REAR WHEEL STEERING - Open the engine cover. - Turn the steering wheel all the way to the left to put the rear wheel in transport position (Fig.A). Rear wheel steering pivot arm pin lubricator (1 lubricator). Rear wheel steering pivot arm connecting rod lubricators (2 lubricators). Rear wheel steering pivot lubricator (1 lubricator).

  • Page 83: Lubrication Of The Options

    LUBRICATE Lubrication of the options To be carried out weekly, if the lift truck has been operated for less than 50 hours during the week. IMPORTANT In the event of prolonged use in an extremely dusty or oxidising atmosphere, reduce this interval to 10 hours of service or every day. In case of technical faults, contact your dealer.

  • Page 84: Engine Oil

    REPLACE Engine oil ** REPLACE Engine oil filter ** IMPORTANT ** Only for the first 50 hours of service, and then every 500 hours of service or 1 year. Place the lift truck on level ground, let the engine run at idle for a few minutes, then stop the engine.
  • Page 85 3 - 21...

  • Page 86: Replace

    500 H - ROUTINE SERVICING - EVERY 500 HOURS OF SERVICE OR 1 YEAR REPLACE Dry air filter cartridge Pre-filtration cartridges are available for use in very dusty atmospheres (  FILTER CARTRIDGES AND BELTS). In very dusty atmospheres, with pre-filtration, the cartridge replacement interval must be reduced to 250 hours.

  • Page 87: Replace Fuel Filter Cartridge

    REPLACEMENT OF THE FILTER - Open the front casing. - Remove engine oil filter 3 discard the filter and the filter seal. - Clean the filter bracket with a clean, lint-free cloth. - Lightly lubricate the seal and refit the new oil filter (  FILTER CARTRIDGES AND BELTS) on its holder.

  • Page 88: Lubricate Mast Lifting Chains

    LUBRICATE Mast lifting chains IMPORTANT In case of technical faults, contact your dealer. - Wipe the mast lifting chains 1 with a clean, lint-free cloth, then examine them closely so as to detect any signs of wear. - Vigorously brush the chains to get rid of any foreign matter, with a hard nylon brush and clean diesel fuel.
  • Page 89 3 - 25...
  • Page 90 1,000 H - ROUTINE SERVICING - EVERY 1,000 HOURS OF SERVICE OR 2 YEARS ALSO PERFORM THE 500 HOUR ROUTINE SERVICING OPERATIONS. CLEAN Fuel tank Place the lift truck on level ground with the engine stopped. IMPORTANT While carrying out these operations, do not smoke or work near a flame. Never attempt to carry out welding or any other operation by yourself, as this could cause an explosion or a fire.
  • Page 91 REPLACE Hydraulic oil CLEAN Suction strainer for hydraulic oil tank REPLACE Breather for the hydraulic oil tank Place the lift truck on level ground, with the engine off, the mast tilted backwards and the forks fully lowered. IMPORTANT Dispose of the drain oil in an ecological manner. Before any intervention, thoroughly clean the area surrounding the drain plug and the suction cover on the hydraulic tank.
  • Page 92 CHECK Seat belt IMPORTANT Under no circumstances must the lift truck be used if the seat belt is defective (fixing, locking, cuts, tears, etc.). Immediately repair or replace the seat belt. SEAT BELT WITH TWO ANCHORING POINTS - Check the following points: •...

  • Page 93: Check

    CHECK Engine silent blocks * CHECK Engine speeds * CHECK Engine valve clearances * CHECK Condition of wheels and tyres * CHECK Speeds of hydraulic movements * CHECK Condition of hoses and flexible pipes * CHECK Condition of cylinders (leakage, rods) * CHECK Condition of rear view mirrors * CHECK...

  • Page 94: Wheel Nut Tightening Torques

    2,000 H - ROUTINE SERVICING - EVERY 2,000 HOURS OF SERVICE OR 4 YEARS ALSO PERFORM THE 500 HOUR AND 1,000 HOUR ROUTINE SERVICING OPERATIONS. CHECK Wheel nut tightening torques - Check the condition of the tyres, to detect cuts, blisters, wear, etc. - Check the tightening torque of the wheel nuts with a torque wrench.
  • Page 95 LUBRICATE Steering * CHECK Front wheel steering pivots and rear * (TMM . . 4W) CHECK Front wheel steering cylinders and rear * (TMM . . 4W) CHECK Disc brake wear on wheel motors * * Contact your dealer. 3 - 31...

  • Page 96: Occasional Maintenance

    OCCASIONAL MAINTENANCE CLEAN Driver's cab NB: The frequency of cleaning is given as an example. IMPORTANT Do not use a high pressure cleaner or water jet. Take precautions with electrical and electronic components. - Clean the inside of the overhead guard using a small brush, a vacuum cleaner and a cloth. BLEED Fuel supply system This series of operations is to be performed in the following cases:...

  • Page 97: Replace

    REPLACE Wheels For this operation, we recommend using the hydraulic jack (MANITOU Part No.: 505507) and the safety strut (MANITOU Part No.: 554772). IMPORTANT In the event of a wheel being changed on the public highway, secure the lift truck vicinity: - Stop the lift truck, if possible on firm, level ground.

  • Page 98: Occasional Operation

    OCCASIONAL OPERATION Lift truck IMPORTANT The lift truck must be towed very slowly (less than 5 km/h) and for as short a distance as possible (less than 100 m). - Set the forward/reverse selector switch to neutral and immobilise the truck. Hydrostatic disengagement (at the pump): - Open the engine cover.

  • Page 99: Sling

    SLING Lift truck - Take into account the position of the lift truck centre of gravity for lifting. - Place the hooks in the fastening points 1 provided. TRANSPORT Lift truck IMPORTANT Before loading the lift truck: - Ensure that the platform safety instructions are correctly applied. - Make sure that the transport company is aware of the dimensions and weight of the lift truck (  2 - DESCRIPTION: SPECIFICATIONS).
  • Page 100 3 - 36...
  • Page 101 4 -  OPTIONAL ADAPTABLE ATTACHMENTS FOR THE RANGE 4 - 1...
  • Page 102 4 - 2...
  • Page 103 - A wide range of attachments is available, guaranteed by MANITOU and designed to fit your lift truck perfectly. IMPORTANT Only attachments approved by MANITOU can be used with their lift trucks (  4 - OPTIONAL ADAPTABLE ATTACHMENTS FOR THE RANGE: TECHNICAL SPECIFICATIONS OF ATTACHMENTS).
  • Page 104 TECHNICAL SPECIFICATIONS OF ATTACHMENTS STANDARDISED FORK PART NO. 415565 289049 415253 Section 125x40x1100 mm 122x40x1200 mm 125x40x1400 mm Weight 54 kg 61 kg 66 kg PART NO. 486520 Section 125x45x2000 mm Weight 104 kg EXTENDER LOAD BACK REST PART NO. 52515292 Width 1284 mm...
  • Page 105 ATTACHMENT KIT WITH TELESCOPIC SUPPORT PART NO. 52516835 Weight 225 kg * Only for 2,000 mm long forks PART NO. 52516836 Weight 275 kg CHAIN HOOKING KIT PART NO. 52516887 Weight 225 kg 4 - 5...
  • Page 106 ATTACHMENT GUARDS FORK GUARD PART NO. 227801 4 - 6...

This manual is also suitable for:

Tmm 25 k st5 s1Tmm 20 k 4w st5 s1Tmm 25 k 4w st5 s1

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