Manitou TMT 25 I K ST5 S1 Operator's Manual
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Manitou TMT 25 I K ST5 S1 Operator's Manual

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647866
EN-USM1 A012021
TMT 25 I K ST5 S1
TMT 25 S K ST5 S1
TMT 27 S K ST5 S1
TMT 27 P K ST5 S1
TMT 25 S 4W K ST5 S1
OPERATOR'S MANUAL
(ORIGINAL MANUAL)

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Summary of Contents for Manitou TMT 25 I K ST5 S1

  • Page 1 647866 EN-USM1 A012021 TMT 25 I K ST5 S1 TMT 25 S K ST5 S1 TMT 27 S K ST5 S1 TMT 27 P K ST5 S1 TMT 25 S 4W K ST5 S1 OPERATOR'S MANUAL (ORIGINAL MANUAL)
  • Page 2 - Descriptions and figures are nonbinding. - MANITOU reserves the right to change its models and their equipment without being required to update this manual. - The MANITOU network, consisting exclusively of qualified professionals, is available to answer all your questions.
  • Page 3 MANITOU BF. Any violation of the above is subject to civil and criminal penalties. The logos and visual identity of the company are property of MANITOU BF and may not be used without express formal authorization.
  • Page 4 1 - OPERATING AND SAFETY INSTRUCTIONS 2 - DESCRIPTION 3 - MAINTENANCE 4 - OPTIONAL ADAPTABLE ATTACHMENTS FOR THE RANGE...
  • Page 5 1 - OPERATING AND SAFETY INSTRUCTIONS 1 - 1...
  • Page 6 1 - 2...
  • Page 7 1 - 3...

  • Page 8: Table Of Contents

    1 - OPERATING AND SAFETY INSTRUCTIONS INSTRUCTIONS TO THE COMPANY MANAGER THE SITE THE OPERATOR THE MACHINE A - SUITABILITY OF THE MACHINE FOR THE TASK ............6 B - ADAPTING THE MACHINE TO USUAL ENVIRONMENTAL CONDITIONS .
  • Page 9 MACHINE MAINTENANCE INSTRUCTIONS GENERAL INSTRUCTIONS MAINTENANCE LUBRICANT AND FUEL LEVELS HYDRAULICS ELECTRICITY WELDING WASHING THE MACHINE TRANSPORTING THE MACHINE PROLONGED MACHINE SHUTDOWN INTRODUCTION PREPARATION OF THE MACHINE PROTECTING THE ENGINE MACHINE PROTECTION RETURNING THE MACHINE TO SERVICE DISPOSING OF THE MACHINE RECYCLING OF MATERIALS METALS .

  • Page 10: Instructions To The Company Manager

    A - SUITABILITY OF THE MACHINE FOR THE TASK - MANITOU has ensured that this machine is suitable for use under the standard operating conditions defined in this operator's manual, with a STATIC TEST COEFFICIENT OF 1.33 and a DYNAMIC TEST COEFFICIENT OF 1, as specified in harmonized standard EN 1459 for variable reach machines.

  • Page 11: C - Modifying The Machine

    - Our machines comply with Directive 2004/108/CE concerning electromagnetic compatibility (EMC), and with the corresponding harmonized standard EN 12895. Their correct operation is no longer guaranteed if they are used within areas in which the electromagnetic fields exceed the limit specified by this standard (10 V/m). - Directive 2002/44/CE requires company managers to not expose their employees to excessive vibration doses.

  • Page 12: Instructions

    INSTRUCTIONS - The operator's manual must always be in good condition and in the place provided for it on the machine. - The operator's manual and any plates or stickers which are no longer legible or are damaged, must be replaced immediately. MAINTENANCE - Maintenance or repairs other than those detailed ( MAINTENANCE) must be carried out by qualified personnel (consult...
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  • Page 14: Instructions For The Operator

    • FARM tires. • Snow chains. - In the event of tire replacement, use tires authorized by MANITOU that are the same type and dimensions. Using different tires voids the machine's type approval and you may be liable. - If you are replacing just one of the machine's tires (e.g. because it is damaged), we recommend choosing a tire with the same degree of wear as the remaining tires so as not the damage the transmission's kinematic chain.

  • Page 15: E - Modifying The Machine

    It is formally forbidden to raise the machine onto the truck using its own hydraulic system unless it is fitted with an appropriate hydraulic safety kit. The use of any system for attaching the machine to the transport vehicle other than those recommended by MANITOU must be approved by MANITOU.

  • Page 16: Operating Instructions Unladen And Laden

    OPERATING INSTRUCTIONS UNLADEN AND LADEN A - BEFORE STARTING UP THE MACHINE - Carry out daily maintenance ( MAINTENANCE: 10H - DAILY MAINTENANCE). - Make sure that the driver's cab is clean, particularly the floor and floor mat. Check that no movable object may hinder the operation of the machine.

  • Page 17: D - Visibility

    - Never move onto a foot bridge, floor or freight lift, without being certain that they are suitable for the weight and size of the machine, laden or otherwise, and without having checked that they are in sound working order. - Be careful in the area of loading bays, trenches, scaffolding, soft ground and manholes.

  • Page 18: F - Operating The Machine

    INSTRUCTIONS - Check the closing and locking of the hood(s). - Check that the cab door is closed (depending on machine model). - Check that the forward/reverse selector is in neutral, and that the parking brake is engaged. - Turn the ignition key to the position I to activate the electrical and preheat system. - Check the fuel level.

  • Page 19: G - Stopping The Machine

    INSTRUCTIONS - Always move the machine with the forks or attachment in the transport position, i.e. approximately 300 mm from the ground: • LADEN, DRIVE WITH THE BOOM RETRACTED AND THE CARRIAGE TILTED BACK. • UNLADEN, THE BOOM MUST BE FULLY TELESCOPED. - Select the steering mode appropriate for the use and/or working conditions (  DESCRIPTION: INSTRUMENTS AND CONTROLS)
  • Page 20 SAFETY INSTRUCTIONS - Operators driving on the public highway must comply with current highway code legislation. - The machine must comply with current road legislation. If necessary, there are optional solutions. Contact your dealer. INSTRUCTIONS - Make sure the revolving light is in place, switch it on and verify its operation. - Make sure the lights, turn signals and windshield wipers are working properly.

  • Page 21: Instructions For Handling A Load

    INSTRUCTIONS FOR HANDLING A LOAD A - CHOICE OF ATTACHMENTS - Only attachments approved and authorized by MANITOU can be used on these machines. - Make sure the attachment is appropriate for the work to be done ( ADAPTABLE ATTACHMENTS AVAILABLE ON THE RANGE).

  • Page 22: D - Transverse Attitude Of The Machine

    D - TRANSVERSE ATTITUDE OF THE MACHINE The transverse attitude is the lateral tilt of the chassis in relation to the floor. Raising the boom reduces the machine's lateral stability. The machine's transverse attitude must be set with the boom in the down position as follows: 1 - USE ON TIRES - Position the machine so that the bubble in the level is between the two lines ( DESCRIPTION: INSTRUMENTS AND...

  • Page 23: F - Picking Up And Setting Down A High Load On Tires

    F - PICKING UP AND SETTING DOWN A HIGH LOAD ON TIRES IMPORTANT You must not raise the boom if you have not checked the transverse attitude of the machine (  INSTRUCTIONS FOR HANDLING A LOAD: D - TRANSVERSE ATTITUDE OF THE MACHINE). REMINDER: Make sure that the following operations can be performed with good visibility ( OPERATING INSTRUCTIONS UNLADEN AND LADEN: D...

  • Page 24: G - Picking Up And Setting Down A High Load On Stabilizers

    SETTING DOWN A HIGH LOAD ON TIRES - Approach the load in the transport position in front of the stack (fig. F6). - Apply the parking brake and place the forward/reverse selector in neutral. - Raise and extend the boom (1) (2) until the load is above the stack, monitoring the longitudinal stability limiter and warning device (  INSTRUCTIONS FOR HANDLING A LOAD: C - LONGITUDINAL STABILITY LIMITER AND WARNING DEVICE).
  • Page 25 LOWERING THE STABILIZERS WITH FORKS IN TRANSPORT POSITION (UNLADEN AND LADEN) - Set the forks in transport position in front of the elevation. - Stay far enough away to have room for the boom to be raised. - Apply the parking brake and place the forward/reverse selector in neutral. - Set the two stabilizers on the ground and lift the two front wheels of the machine (fig.
  • Page 26 PICKING UP A HIGH LOAD ON STABILIZERS - Ensure that the forks will easily pass under the load. - Check the position of the machine with respect to the load and make a test run, if necessary, without picking up the load. - Raise and extend the boom (1) (2) until the forks are at the level of the load (fig.

  • Page 27: H - Picking Up And Setting Down A Suspended Load

    H - PICKING UP AND SETTING DOWN A SUSPENDED LOAD IMPORTANT WARNING: Failure to follow the above instructions may lead the machine to lose stability and overturn. MUST be used with a machine equipped with an operational hydraulic movement cut-off device. CONDITIONS OF USE - The length of the sling or the chain shall be as short as possible to limit swinging of the load.
  • Page 28 MACHINE MAINTENANCE INSTRUCTIONS GENERAL INSTRUCTIONS - Make sure the area is adequately ventilated before starting up the machine. - Wear clothes suitable for the maintenance of the machine. Avoid wearing jewelry and loose clothes. Tie back and protect your hair, if necessary. - Stop the engine and remove the ignition key before carrying out any work.
  • Page 29 WELDING - Disconnect the battery before any welding operations on the machine. - When carrying out electric welding work on the machine, connect the negative cable from the equipment directly to the part being welded so as to avoid very high current passing through the alternator. - Never carry out welding or work which gives off heat on an assembled tire.
  • Page 30 PROLONGED MACHINE SHUTDOWN INTRODUCTION The following recommendations are intended to prevent the machine from being damaged when it is withdrawn from service for an extended period. IMPORTANT Procedures to follow if the machine is not to be used for a long time and for starting it up again afterwards must be performed by your dealership. This period of long-term stoppage must not exceed 12 months.
  • Page 31 • Glass items can be removed and collected for processing by glaziers. ENVIRONMENTAL PROTECTION By entrusting the maintenance of your machine to the MANITOU network, the risk of pollution is limited and the contribution to environmental protection is made. WORN OR DAMAGED PARTS •...
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  • Page 33 2 - DESCRIPTION 2 - 1...
  • Page 34 2 - 2...
  • Page 35 2 - DESCRIPTION CE DECLARATION OF CONFORMITY SAFETY PLATES AND STICKERS MACHINE IDENTIFICATION SPECIFICATIONS 2-10 TMT 25 I K ST5 S1 SPECIFICATIONS 2-12 TMT 25 S K ST5 S1 SPECIFICATIONS 2-14 TMT 27 S K ST5 S1 SPECIFICATIONS 2-16 TMT 27 P K ST5 S1...
  • Page 36 44158 - ANCENIS - CEDEX - FRANCE Le constructeur déclare que la machine décrite ci-après, ès The manufacturer declares that the machine The manufacturer declar described below TMT 25 I K ST5 S1 52001630/00000 N° >MAN00000E00000000< N° >M 0E00000000 TMT 25 S K ST5 S1 52001631/00000 N°...
  • Page 37 2 - 5...
  • Page 38 - Hydraulic oil 234802 - Diesel fuel 239594 - Sound power level 104 dB 234806 - Differential lock 52639409 - MANITOU QR code 733846 - Steering mode TMT ... 4W ... 255934 - Safety instruction 300681 - Instructions prior to start-up...
  • Page 39 TMT25I / TMT25P 50° 40° 30° 3.39 20° 10° 0° -10° -20° -30° 1.20 0.65 -40° 1.40 0.95 -50° N°301069 574317 N°300681 N°255934 76571 234806 N°234802 N° 234798 239594 2 - 7...
  • Page 40 "N° de série" Serial number "N° de moteur thermique" Engine number HYDROSTATIC PUMP "MODEL" Model "CODE" Code "E1" Identification "SERNO" Serial number "SPEC" Specification FRONT WHEEL REDUCING GEAR TMT .. TMT .. 4W Type Serial number MANITOU Part No. 2 - 8...
  • Page 41 REAR WHEEL REDUCING GEAR Type Serial number MANITOU Part No. CHASSIS Serial number / Product Identification Number BOOM MANITOU Part No. Date of manufacture and manufacturer ATTACHMENT MANUFACTURER'S PLATE "MODELE" Model MANITOU BF "N° série" Serial number 44158 ANCENIS CEDEX...
  • Page 42 SPECIFICATIONS TMT 25 I K ST5 S1 DESIGNATION Manufacturer MANITOU Model type TMT 25 I K ST5 S1 Propulsion: battery, diesel, petrol, LPG, mains Diesel Type of operation: manual, pedestrian, standing, seated Seated Rated capacity / load on forks (basic capacity)
  • Page 43 PERFORMANCE DATA Travel speed (laden) km/h 5.1.1 Travel speed (unladen) km/h Rate of lift (laden) 0,24 5.2.1 Rate of lift (unladen) 0,25 Lowering speed (laden) 0,29 5.3.1 Lowering speed (unladen) 0,31 Rated drawbar pull (laden) 18000 5.5.1 Rated drawbar pull (unladen) 7400 Gradeability (laden) 5.7.1...
  • Page 44 SPECIFICATIONS TMT 25 S K ST5 S1 DESIGNATION Manufacturer MANITOU Model type TMT 25 S K ST5 S1 Propulsion: battery, diesel, petrol, LPG, mains Diesel Type of operation: manual, pedestrian, standing, seated Seated Rated capacity / load on forks (basic capacity)
  • Page 45 PERFORMANCE DATA Travel speed (laden) km/h 5.1.1 Travel speed (unladen) km/h Rate of lift (laden) 0,24 5.2.1 Rate of lift (unladen) 0,25 Lowering speed (laden) 0,29 5.3.1 Lowering speed (unladen) 0,31 Rated drawbar pull (laden) 18000 5.5.1 Rated drawbar pull (unladen) 7400 Gradeability (laden) 5.7.1...
  • Page 46 SPECIFICATIONS TMT 27 S K ST5 S1 DESIGNATION Manufacturer MANITOU Model type TMT 27 S K ST5 S1 Propulsion: battery, diesel, petrol, LPG, mains Diesel Type of operation: manual, pedestrian, standing, seated Seated Rated capacity / load on forks (basic capacity)
  • Page 47 PERFORMANCE DATA Travel speed (laden) km/h 5.1.1 Travel speed (unladen) km/h Rate of lift (laden) 0,24 5.2.1 Rate of lift (unladen) 0,25 Lowering speed (laden) 0,29 5.3.1 Lowering speed (unladen) 0,31 Rated drawbar pull (laden) 5.5.1 Rated drawbar pull (unladen) Gradeability (laden) 5.7.1 Gradeability (unladen)
  • Page 48 SPECIFICATIONS TMT 27 P K ST5 S1 DESIGNATION Manufacturer MANITOU Model type TMT 27 P K ST5 S1 Propulsion: battery, diesel, petrol, LPG, mains Diesel Type of operation: manual, pedestrian, standing, seated Seated Rated capacity / load on forks (basic capacity)
  • Page 49 PERFORMANCE DATA Travel speed (laden) km/h 5.1.1 Travel speed (unladen) km/h Rate of lift (laden) 0,24 5.2.1 Rate of lift (unladen) 0,25 Lowering speed (laden) 0,29 5.3.1 Lowering speed (unladen) 0,31 Rated drawbar pull (laden) 5.5.1 Rated drawbar pull (unladen) Gradeability (laden) 5.7.1 Gradeability (unladen)
  • Page 50 SPECIFICATIONS TMT 25 S 4W K ST5 S1 DESIGNATION Manufacturer MANITOU Model type TMT 25 S 4W K ST5 S1 Propulsion: battery, diesel, petrol, LPG, mains Diesel Type of operation: manual, pedestrian, standing, seated Seated Rated capacity / load on forks (basic capacity)
  • Page 51 PERFORMANCE DATA Travel speed (laden) km/h 5.1.1 Travel speed (unladen) km/h Rate of lift (laden) 0,24 5.2.1 Rate of lift (unladen) 0,25 Lowering speed (laden) 0,29 5.3.1 Lowering speed (unladen) 0,31 Rated drawbar pull (laden) 18000 5.5.1 Rated drawbar pull (unladen) 7850 Gradeability (laden) 5.7.1...
  • Page 52 LOAD CHARTS TMT 25 I K ST5 S1 TMT25I / TMT25P 50° 40° 30° 3.39 20° 10° 0° -10° -20° -30° 1.20 0.65 -40° 1.40 0.95 -50° N°301069 LOAD CHARTS TMT 25 S K ST5 S1 / TMT 25 S 4W K ST5 S1...
  • Page 53 LOAD CHARTS TMT 27 S K ST5 S1 LOAD CHARTS TMT 27 P K ST5 S1 2 - 21...
  • Page 54 TIRES LOAD PER TIRE (kg) PRESSURE TMT 25 I K ST5 S1 (bar) FRONT (UNLADEN) FRONT (LADEN) REAR (UNLADEN) REAR (LADEN) HAULER 18x7-8 16PR CONTINENTAL 23x9-10 14PR IC30 SOLIDEAL/CAMSO 10-16,5 10PR SKS XTRA TUBELESS 5,25 LOAD PER TIRE (kg) PRESSURE...
  • Page 55 GROUND CONTACT PRESSURE GROUND CONTACT AREA (kg/cm²) (cm²) PRESSURE LOAD (bar) (kg) HARD GROUND SOFT GROUND HARD GROUND SOFT GROUND HAULER 18x7-8 16PR 67,2 74,3 136,9 79,2 147,4 10-16,5 10PR SKS XTRA TUBELESS 5,25 93,7 178,7 113,2 220,5 118,1 1800 205,6 SOLIDEAL/CAMSO 2050...
  • Page 56 INSTRUMENTS AND CONTROLS NOTE: All the terms such as: RIGHT, LEFT, FRONT, REAR are as seen by an observer occupying the driver's seat and looking straight ahead. DESCRIPTION (standard) 1 - DRIVER'S CAB ACCESS ..................... . . 2-26 2 - DRIVER'S SEAT .
  • Page 57 2 - 25...

  • Page 58: Description (Standard)

    DESCRIPTION (standard) 1 - DRIVER'S CAB ACCESS - Getting into and out of the driver's cab. - Use the three support points provided. • A - Left handle. • B - Right handle or steering wheel. • C - Driver's cab step. 2 - DRIVER'S SEAT DESIGNED FOR MAXIMUM COMFORT, THIS SEAT CAN BE ADJUSTED AS FOLLOWS.

  • Page 59: Dashboard Handset

    4 - DASHBOARD HANDSET A - NAVIGATION KEYS • (  - NAVIGATION KEYS) B - SCREEN • (  - SCREEN) C - SWITCHES • (  - SWITCHES) 5 - NAVIGATION KEYS This screen displays all the start-up, configuration and maintenance stages and the machine faults. The keys and the screen are used to navigate within the program and to validate the data. MENU •...

  • Page 60: Screen

    6 - SCREEN "START-UP" PAGE This page remains displayed during the dialog phases CAN with the management ECU and during the overload test phase. NOTE: The current system time is displayed at the bottom of each page. Reseau CAN 7 5 0 X 0 3 5 4 1 1 : 0 1 "WORK"...
  • Page 61 PARKING BRAKE • (  - SWITCHES) ROTATING BEACON LIGHT (OPTION) NOTE: This display appears except on TMT ... 4W - Press the button to turn the rotating beacon light on or off. REAR FOG LIGHTS (ROAD LIGHTS OPTION) - Press the button to turn the rear fog light on or off.
  • Page 62 "MENU" PAGE This page gives you access to the "operator" settings. - Press on . The dark tab indicates the current selection. - Use to select a tab, then press to confirm the selection. A - SCREEN ADJUSTMENT B - SECRET CODE C - MAINTENANCE D - FAULT LOG E - ACTUATOR SENSORS F - MACHINE PARAMETERS G - TREE STRUCTURE / CODING...
  • Page 63 C - MAINTENANCE This page gives access to 3 maintenance sub-menus. - Use to select a sub-menu, then press on to confirm the selection. • C1 - MAINTENANCE • C2 - OVERLOAD TEST • C3 - STATISTICS C1 - MAINTENANCE This page gives access to: • Disabling of automatic regeneration of the particulate filter (  "WARNINGS AND FAULTS"...
  • Page 64 E - ACTUATOR SENSORS (TMT ... 4W) This page gives information about the sensors/actuators, the engine and the steering mode. NOTE: Only the dealer can access these settings F - MACHINE PARAMETERS This page gives access to the management ECU parameters. NOTE: Only the dealer can access these settings G - TREE STRUCTURE / CODING This page shows the architecture of the machine (tree structure, coding, etc.) NOTE: Only the dealer can access these settings...
  • Page 65 "WARNINGS AND FAULTS" PAGE There are 4 warning and fault zones on the screen. A - GENERAL OPERATION WARNINGS B - LONGITUDINAL STABILITY DEVICE WARNING 1550.0 C1 - MOVEMENT WARNINGS C2 - ENGINE FAULTS 1 1 : 0 2 1 1 : 0 2 D - GENERAL OPERATION FAULTS A - GENERAL OPERATION WARNINGS BATTERY CHARGE WARNING If the lamp comes on when the machine is running, switch off the engine immediately and check the electric circuit and the alternator belt.
  • Page 66 B - LONGITUDINAL STABILITY DEVICE WARNING This device warns the operator of the machine's longitudinal stability limits. However, lateral stability can reduce the load chart in the upper part, and this reduction is not detected by the longitudinal stability limiter and warning device. IMPORTANT The operator must respect the machine's load chart.
  • Page 67 C1 - MOVEMENT WARNINGS DRIVER PRESENCE WARNING (Depending on legislation in force in the country) This alert, accompanied by an audible signal, indicates that the operator is not seated correctly in the seat (  - FORWARD/NEUTRAL/REVERSE GEAR 1550.0 SELECTOR). SEAT BELT PRESENCE WARNING 1 1 : 0 2 1 1 : 0 2 This alert, accompanied by an audible signal, indicates that the operator has...
  • Page 68 ACTIVATING STATIONARY MACHINE REGENERATION IMPORTANT Use of the machine over very short periods (e.g. 5 min) escalates clogging of the particulate filter. Stationary machine regeneration will be requested frequently. These stationary machine regenerations must be carried out to maintain the machine in good working order. In this case, reduce the engine oil replacement interval (Consult your dealer).
  • Page 69 DISABLING AUTOMATIC REGENERATION NOTE: Particulate filter regeneration is automatic each time the machine is started. IMPORTANT Disabling of automatic regeneration remains a function that is only to be used in case of necessity (confined or unventilated space, etc.), if the particulate filter could be damaged prematurely.
  • Page 70 7 - SWITCHES A - DISABLING "AGGRAVATING" HYDRAULIC MOVEMENT CUT-OFF The machine is equipped with a safety device that automatically stops dangerous movements of the boom when close to the limit of longitudinal stability. "Aggravating" hydraulic movement cut-off is automatically enabled when the machine is started up.

  • Page 71: Horn

    D -  PARKING BRAKE • Position D1: OFF, parking brake released • Position D2: ON, parking brake applied • Position D3: AUTO parking brake automatically managed according to the engine speed (*) (*) The brake is automatically released if the following conditions are met: •...

  • Page 72: Differential Lock Pedal

    12 - DIFFERENTIAL LOCK PEDAL IMPORTANT While the differential lock is engaged, always drive in a straight line and at low speed. The differential lock allows the driving wheels to turn at the same speed regardless of the terrain. - Fully depress pedal 1. - Hold this position for as long as required.

  • Page 73: Hydraulic Controls

    14 - HYDRAULIC CONTROLS IMPORTANT Do not try to modify the hydraulic pressure of the system. If it malfunctions contact your dealer. ANY MODIFICATION INVALIDATES THE WARRANTY AND YOU WILL BE CRIMINALLY LIABLE IN THE EVENT OF AN ACCIDENT. Use the hydraulic controls gently without jerking to avoid incidents caused by shaking the machine. A1 - LIFTING A2 - LOWERING B1 - TELESCOPE EXTENSION...

  • Page 74: Load Charts

    15 - LOAD CHARTS For your safety, and before handling any load, consult the load charts provided in the driver's cab. 16 - LEVEL INDICATOR This indicator is used to check whether the machine is horizontal. The bubble must be between the 2 lines. 17 - BATTERY CUT-OFF This switch enables the battery to be rapidly cut off from the electric circuit in the event of a short circuit or a fire.

  • Page 75: Trailer Sockets

    19 - TRAILER SOCKETS The two sockets are to be connected to the truck or trailer when transporting the machine. NOTE: As an OPTION, an adapter is available (  - DESCRIPTION (OPTION) - 15-PIN TRUCK SOCKET). 20 - NUMBER PLATE LIGHT Work only in transport position at the rear of the truck or trailer. 21 - REAR TRAILER LIGHTS The rear lights only work in the transport position at the rear of the truck or trailer.

  • Page 76: Description (Option)

    DESCRIPTION (option) 23 - DRIVER'S SEAT DESIGNED FOR MAXIMUM COMFORT, THIS SEAT CAN BE ADJUSTED AS FOLLOWS. WEIGHT ADJUSTMENT - Adjust the weight when the driver is sitting on the seat. - Pull the weight adjustment lever 1 fully out. - Move the weight adjustment lever 1 up to increase the weight or down to reduce it. - There are ten possible positions between the min and max weights.

  • Page 77: Road Lights

    24 - ROAD LIGHTS FRONT HEADLIGHTS A - Front left-hand turn signal B - Front left-hand dipped headlight C - Front left-hand main beam headlight D - Front left-hand sidelight E - Front right-hand turn signal F - Front right-hand dipped headlight G - Front right-hand main beam headlight H - Front right-hand sidelight REAR LIGHTS...

  • Page 78: Rear Worklight

    27 - REAR WORKLIGHT Except for TMT 27 P K ST5 S1 (Standard) The rear worklight comes on automatically in reverse gear. 28 - ROTATING BEACON NOTE: As an option, an LED rotating beacon light or an LED flashing light is available. 29 - REVERSING HORN 30 - REAR-VIEW MIRRORS 31 - ENGINE IMMOBILIZER SYSTEM...

  • Page 79: Quick-Release Coupler On Attachment Circuit

    32 - QUICK-RELEASE COUPLER ON ATTACHMENT CIRCUIT 33 - ROLLER CARRIAGE 34 - 15-PIN TRUCK SOCKET 35 - RIGHT-HAND STRAP only for a telescopic support attachment system This strap is used to hold the machine at the back of the truck or trailer (  PROCEDURE FOR ATTACHING THE MACHINE TO THE REAR OF A TRUCK OR TRAILER).

  • Page 80: Folding Load Carrier Tmt

    37 - FOLDING LOAD CARRIER TMT ... 4W The load carrier allows a load to be set down on the folding arms in order to stabilize it while the machine is moving. IMPORTANT The load carrier arms must be in the folded-down position (position B) when attaching the machine to the rear of the truck or trailer. MANUAL OPERATION RAISING THE LOAD CARRIER ARMS (position A) - Manually raise the load carrier arms.
  • Page 81 2 - 49...
  • Page 82 PROCEDURE FOR ATTACHING THE LIFT TRUCK TO THE REAR OF A TRUCK OR TRAILER 1 - INSTALLING THE MACHINE AT THE REAR OF THE TRUCK OR TRAILER VEHICLE PREPARATION: - Apply the vehicle's parking brake. - Move the rear lights of the vehicle 1A and 1B. - Unlock and retract the underrun protection bars 2.
  • Page 83 FOR A CHAIN-BASED ATTACHMENT SYSTEM - Attach the chains 7 and 8 to the vehicle's clevis fittings 9. - Lock the clevis pins 10 with the locking pins. - Tilt the machine backward with to tension the chains. IMPORTANT Adapt the length of the chains to avoid any deformation when they are tensioned. FOR A TELESCOPIC SUPPORT ATTACHMENT SYSTEM - Unlock the sliding supports 6 of the vehicle.
  • Page 84 COMPLIANCE WITH THE HIGHWAY CODE: - Turn the steering wheel fully to the left to place the back wheel 11 in the transport position. - Stop the engine and remove the key from the ignition. - Connect the plugs 12 and 13 for the rear lights to the vehicle. NOTE: As an option and depending on the equipment, a 15-pin truck plug is available.
  • Page 85 FOR A CHAIN-BASED ATTACHMENT SYSTEM - Tilt the machine forward with to slacken the chains. - Unlock the clevis pins 10 with the locking pins. - Unhook the chains 7 and 8 from the vehicle's clevis fittings 9. FOR A TELESCOPIC SUPPORT ATTACHMENT SYSTEM - Remove the straps from the hooks 14.
  • Page 86 - Press the bottom of the switch to reactivate hydraulic controls cut-off. - Raise the boom with to lower the machine to the ground. - Set the rear wheel down on the ground with IMPORTANT It is formally forbidden to telescope the boom when installing the machine on the vehicle or when lowering the machine from the vehicle.
  • Page 87 3 - MAINTENANCE 3 - 1...
  • Page 88 3 - MAINTENANCE ORIGINAL MANITOU SPARE PARTS AND EQUIPMENT MACHINE MAINTENANCE MAINTENANCE LOGBOOK DAILY AND WEEKLY MAINTENANCE MANDATORY FIRST 500 HOURS OR 6 MONTHS OF SERVICE PERIODIC MAINTENANCE OCCASIONAL MAINTENANCE AND OPERATION FILTER CARTRIDGES AND BELTS 3-10 LUBRICANTS AND FUEL 3-11 10H - DAILY MAINTENANCE OR EVERY 10 HOURS OF SERVICE...
  • Page 89 THE USE OF COUNTERFEIT PARTS OR COMPONENTS NOT APPROVED BY THE MANUFACTURER MEANS YOU LOSE THE BENEFIT OF THE CONTRACTUAL GUARANTEE. ORIGINAL REPLACEMENT PARTS ARE DISTRIBUTED EXCLUSIVELY BY MANITOU AND ITS DEALER NETWORK. The list of dealers is available on the MANITOU website www.manitou.com By not using original MANITOU parts, you risk: •...
  • Page 90 A logbook enables the operator to keep the periodic maintenance of the machine up to date by notifying the total number of hours of operation and the date of the service performed by the professional approved by the MANITOU network.
  • Page 91 MAINTENANCE LOGBOOK List of maintenance procedures to be carried out every 500 hours (  PERIODIC MAINTENANCE). List of maintenance procedures to be carried out every 1,000 hours of service or every 2 years (  PERIODIC MAINTENANCE). List of maintenance procedures to be carried out every 2,000 hours of service or every 4 years (  PERIODIC MAINTENANCE). 10 hours 50 hours First 6...
  • Page 92 DAILY AND WEEKLY MAINTENANCE 10 hours or 50 hours or PROCEDURES daily weekly Check the machine's environment Check the engine oil level Check the coolant level Check the fuel level Check the longitudinal stability limiter and warning device Check the alternator belt tension Check the tire pressures Check the torque load of the wheel nuts Check the boom pad slide pathways...
  • Page 93 MANDATORY FIRST 500 HOURS OR 6 MONTHS OF SERVICE MANDATORY SERVICE PROCEDURES 500 hours or 6 months (2) Check the engine oil level (2) Check the coolant level (2) Check the longitudinal stability limiter and warning device (2) Check the alternator belt tension (2) Check the tire pressures (2) Check the torque load of the wheel nuts (2) Check the boom pad slide pathways...
  • Page 94 PERIODIC MAINTENANCE IMPORTANT FOR EACH MAINTENANCE INTERVAL, REFER TO THE SCHEDULE FOR ALL THE PROCEDURES TO BE CARRIED OUT (  MAINTENANCE LOGBOOK). Procedure for the current deadline. Procedure supplementing the previous deadline. 1,000 2,000 PROCEDURES hours hours hours 2 years 4 years Check the hydraulic oil (hydraulic oil analysis kit)
  • Page 95 1,000 2,000 PROCEDURES hours hours hours 2 years 4 years Check wheel nut tightening torques Replace the dry air filter safety cartridge Replace the hydraulic oil (with oil analysis at 500 hours) Clean the hydraulic oil tank suction strainer (with oil analysis at 500 hours) Replace the hydraulic oil tank breather (with oil analysis at 500 hours) (2) Check the radiator...
  • Page 96 FILTER CARTRIDGES AND BELTS IMPORTANT FOR EACH MAINTENANCE INTERVAL, REFER TO THE SCHEDULE FOR ALL THE PROCEDURES TO BE CARRIED OUT (  MAINTENANCE LOGBOOK). Procedure for the current deadline. Procedure supplementing the previous deadline. 1,000 2,000 OCCASIONAL hours hours hours DESCRIPTIONS REFERENCES MAINTENANCE...
  • Page 97 USE THE RECOMMENDED LUBRICANTS AND FUEL: - For topping up, oils may not be miscible. - For oil changes, MANITOU oils are perfectly appropriate. DIAGNOSTIC ANALYSIS OF OILS If a service or maintenance contract has been set up with the dealer, a diagnostic analysis of engine, transmission and axle oils may be requested depending on the rate of use.
  • Page 98 10H - DAILY MAINTENANCE OR EVERY 10 HOURS OF SERVICE CHECK Machine environment IMPORTANT Follow the operator instructions (  1 - OPERATING AND SAFETY INSTRUCTIONS: Instructions to the operator). - Carry out a general inspection of the machine: • Fluid leaks or stains on the ground, •...
  • Page 99 CHECK Fuel level IMPORTANT Do not smoke or approach with a flame during filling operations or when the tank is open. The fuel tank is degassed via the filling hole. When changing it, always use an original plug with a degassing hole. NOTE: As far as possible, keep the fuel tank well filled in order to avoid condensation.
  • Page 100 HYDRAULIC MOVEMENT CUT-OFF CHECK - Use to select "Overload Cut-off Test", then press to confirm. - Select "ON" to check hydraulic movement cut-off. The message "TEST" appears on the screen. - Carry out test phases 1 and 2. TEST 1 - BOOM DOWN (approx. 500 mm from the ground) - Check the impossible movements: •...
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  • Page 102 - Cleaning the boom (especially after using high-pressure cleaner). - Long-term immobilization of the machine. In an abrasive atmosphere (dust, sand, coal), use an anti-friction coating (MANITOU Part No.: 483536). Contact your dealer. To preserve optimum operation, the pad slide pathways should be correctly lubricated: - Fully extend the boom.
  • Page 103 CHECK Hydraulic oil level IMPORTANT Use a clean funnel and clean the underside of the oil drum before filling. - Place the machine on level ground with the boom retracted and lowered as far as possible, and with the engine stopped. - Check dipstick 1, the correct level must stand at the level of the red point.
  • Page 104 - Use a damp, clean, lint-free cloth to clean the surface of the cartridge seal - Lubricate the surface of the seal with a silicone lubricant (Part No. MANITOU: 479292). - Check the condition and attachments of the air filter.
  • Page 105 REAR WHEEL STEERING Rear wheel steering pivot lubricators (3 lubricators) Steering cylinder head pin lubricator (1 lubricator) - Remove the floor A. Steering cylinder base pin lubricator (1 lubricator) FRONT WHEEL STEERING TMT 25 S 4W Front wheel steering pivot lubricators (4 lubricators) Right and left steering cylinder head pin lubricators (2 lubricators) Right and left steering cylinder base pin lubricators (2 lubricators) 3 - 19...
  • Page 106 MANUAL FOLDING LOAD CARRIER (OPTION) TMT 25 S 4W Right and left arm hinge pin lubricators (8 lubricators). HYDRAULIC FOLDING LOAD CARRIER (OPTION) TMT 25 S 4W Right and left arm hinge pin lubricators (10 lubricators). Right and left arm cylinder base pin lubricators (2 lubricators). Right and left arm cylinder head pin lubricators (2 lubricators).
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  • Page 108 CHECK Hydraulic oil MANITOU offers a hydraulic oil analysis kit which makes it possible to extend the recommended interval for periodic maintenance from 1,000 to 2,000 hours. In this case, hydraulic oil analysis must be carried out every 500 hours of service.
  • Page 109 REPLACE Fuel pre-filter IMPORTANT Never smoke near to the fuel circuit or approach with a flame. Dispose of your used filter cartridges and belts in an approved recycling center. - Switch off the machine's ignition. - Open the engine hood. - Unscrew the thumbscrews 1 and remove the housing 2.
  • Page 110 REPLACE Alternator belt IMPORTANT Dispose of your used filter cartridges and belts in an approved recycling center. Check the tension again after the first 20 hours of operation. - Switch off the engine. - Open the engine hood: - Loosen screws 1 by two to three turns. - Swivel the alternator assembly so as to free belt 2.
  • Page 111 CHECK Hoses and flexible pipes of the exhaust particulate filter "DPF" (2) CHECK Exhaust gas recirculation piping "EGR" (2) CHECK Exhaust gas recirculation cooler "EGR" (2) CHECK Air intake hose (2) CHECK Exhaust manifold (2) CHECK Fork wear (2) (2) Consult your dealer. 3 - 25...
  • Page 112 1,000H - PERIODIC MAINTENANCE - EVERY 1,000 HOURS OF SERVICE OR EVERY 2 YEARS ALSO CARRY OUT THE PERIODIC MAINTENANCE FOR 500 HOURS OF SERVICE. CHECK Seat belt IMPORTANT It is forbidden to use the machine if the seat belt is defective (fixing, locking, cuts, tears, etc.). Immediately replace the seat belt.
  • Page 113 REPLACE Engine crankcase ventilation filter - Switch off the engine: - Open the engine hood. - Carefully clean the outside of the filter 1 and its holder to prevent dust from getting into the system. - Disconnect the hose 2 at the filter. - Unscrew the cover 3.
  • Page 114 REPLACE Coolant IMPORTANT Dispose of your used oils and liquids in an approved recycling center. The cooling circuit must be filled throughout the year with a mixture containing at least 25% ethylene glycol-based antifreeze. To avoid any risk of spraying or scalding, wait until the engine has cooled down before working on the cooling system. These operations are to be carried out as necessary or every two years at the beginning of winter.
  • Page 115 DRAINING THE OIL - Place a container under drain plug 3 and unscrew the plug. - Remove the filler plug 4 to ensure correct drainage. CLEANING THE STRAINER - Disconnect clogging indicator 5. - Disconnect the hoses 6 at the filter. - Unscrew the screws 7 from plate 8 and remove the complete filter 9.
  • Page 116 CHECK Silent blocks (2) CHECK Clearance of valves (2) CHECK Injectors (2) CHECK Injection pump (2) CHECK Condition of wheels and tires (2) CHECK Boom pad wear (2) CHECK Speeds of hydraulic movements (2) CHECK Condition of hoses and flexible pipes (2) CHECK Condition of cylinders (leakage, rods) (2) CHECK...
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  • Page 118 2,000H - PERIODIC MAINTENANCE - EVERY 2,000 HOURS OF SERVICE OR EVERY 4 YEARS ALSO PERFORM THE 500 HOUR AND 1,000 HOUR PERIODIC MAINTENANCE OPERATIONS. CHECK Wheel nut tightening torques - Check the tightening torque of the wheel nuts with a torque wrench: •...
  • Page 119 CHECK Alternator and starter (2) CHECK Water pump and thermostat (2) CHECK Radiator (2) CHECK Hydrostatic transmission circuit pressures (2) CHECK Hydrostatic transmission control flow (2) CHECK Hydrostatic transmission cut-off operation (2) CHECK Steering (2) CHECK Front and rear wheel steering cylinders and pivots (2) (TMT 25 S 4W) CHECK Disc brake wear on wheel motors (2)
  • Page 120 OCCASIONAL MAINTENANCE CLEAN "Stationary machine" particle filter (Regeneration) IMPORTANT If the indicator lamps come on, consult your dealer. If you are performing regeneration of the particle filter during the 500-hour routine servicing, replace the engine oil after regeneration. Regeneration of the particle filter is an automated procedure activated by the operator when the following indicator lamps are displayed: •...
  • Page 121 REPLACE Wheels IMPORTANT When a wheel is changed on the public highway, secure the area around the machine: FRONT WHEEL TMT 25 S / TMT 27 S / TMT 25 S 4W - Immobilize the machine in both directions by blocking the wheel opposite the wheel to be changed.
  • Page 122 REPLACE Fuses and relays IMPORTANT Replace a faulty fuse with another of equivalent rating. Never use a repaired fuse. - Open the engine hood. - Turn the latches 1 a quarter turn and remove the cover 2 to access the fuses and relays and the diagnostics plug.
  • Page 123 ADJUST Front headlights RECOMMENDED SETTING (as per standard ECE-76/756 76/761 ECE20) h2 = h1 - (l x 2 / 100) Adjustment of -2 % of the dipped beam harness relative to the horizontal axis of the headlight. ADJUSTMENT PROCEDURE - Place the unladen machine in the transport position and perpendicular to a white wall on flat, level ground.
  • Page 124 OCCASIONAL OPERATION Machine IMPORTANT The machine must be towed very slowly (less than 5 km/h) and for as short a distance as possible (less than 100 m). For towing the machine, the high pressure limiters must be unlocked to avoid damaging the hydrostatic transmission. On sloping ground, position wedges to immobilize the machine.
  • Page 125 TRANSPORT Machine IMPORTANT Before loading the machine: - Ensure that the safety instructions for the platform are correctly applied. - Make sure that the transport company is aware of the dimensions and weight of the machine (  2 - DESCRIPTION: SPECIFICATIONS).
  • Page 126 "General breakdown" EMERGENCY MODE IMPORTANT This procedure should only be used in the event of a machine breakdown. It is a dangerous maneuver as the safety systems are inactive. This special emergency mode can be used to: • Secure the machine. •...
  • Page 127 4 - OPTIONAL ADAPTABLE ATTACHMENTS FOR THE RANGE 4 - 1...
  • Page 128 4 - OPTIONAL ADAPTABLE ATTACHMENTS FOR THE RANGE INTRODUCTION TECHNICAL SPECIFICATIONS OF ATTACHMENTS ATTACHMENT GUARDS 4 - 2...
  • Page 129 - A wide range of attachments is available, guaranteed by MANITOU and designed to fit your lift truck perfectly. IMPORTANT Only attachments approved by MANITOU are to be used on our lift trucks (see: 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE: TECHNICAL SPECIFICATIONS OF ATTACHMENTS).
  • Page 130 TECHNICAL SPECIFICATIONS OF ATTACHMENTS STANDARDIZED FORK PART NO. 415565 289049 415253 Section 125x40x1100 mm 122x40x1200 mm 125x40x1400 mm Weight 54 kg 61 kg 66 kg PART NO. 486520 Section 125x45x2000 mm Weight 104 kg LOAD BACK REST PART NO. 733901 Width 1270 mm Height...
  • Page 131 ATTACHMENT KIT WITH TELESCOPIC SUPPORT PART NO. 52516835 Weight 225 kg * Only for 2000mm long forks PART NO. 52516836 Weight 275 kg CHAIN HOOKING KIT PART NO. 52516887 Weight 225 kg Weight 62 kg 4 - 5...
  • Page 132 ATTACHMENT GUARDS FORK GUARD PART NO. 227801 4 - 6...

This manual is also suitable for:

Tmt 25 s k st5 s1Tmt 27 s k st5 s1Tmt 27 p k st5 s1Tmt 25 s 4w k st5 s1

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