High intensity unidirectional elevated light for approach, threshold and runway end and for sequenced flashing lights (sfls), runway threshold identification (rtils) systems (42 pages)
Summary of Contents for ADB Safegate Runway Centerline
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RELIANCE 2 Runway Inset Lights, 8-inch and 12-inch Runwa Runway Centerline; Runwa y Centerline; Runway T y Touchdown Z ouchdown Zone; ICA one; ICAO Runwa O Runway E y Edge; dge; Runwa Runway End; ICA y End; ICAO Rapid Exit T...
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RELIANCE 2 Runway Inset Lights, 8-inch and 12-inch Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
Material Handling Precautions and Storage precautions that must be followed. ADB SAFEGATE reserves the right to examine goods upon which a claim is made. Said goods must be presented in the same condition as when the defect therein was discovered. ADB SAFEGATE furthers reserves the right to require the return of such goods to establish any claim.
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Use this equipment only as described in the manual. ADB SAFEGATE cannot be held responsible for injuries or damages resulting from non-standard, unintended uses of its equipment. The equipment is designed and intended only for the purpose described in the manual. Uses not described in the manual are considered unintended uses and may result in serious personal injury, death or property damage.
1.0 Safety Introduction to Safety This section contains general safety instructions for installing and using ADB SAFEGATE equipment. Some safety instructions may not apply to the equipment in this manual. Task- and equipment-specific warnings are included in other sections of this manual where appropriate.
• Using this equipment in ways other than described in this manual may result in personal injury, death or property and equipment damage. Use this equipment only as described in this manual. Failure to follow this instruction can result in serious injury or equipment damage Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
• ALLOW ONLY QUALIFIED PERSONNEL TO MAKE REPAIRS. REPAIR OR REPLACE THE MALFUNCTIONING COMPONENT ACCORDING TO INSTRUCTIONS PROVIDED IN ITS MANUAL. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN DEATH OR EQUIPMENT DAMAGE UM-7021, Rev. 1.0.0, 2025/14/01 Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
Note To minimize the risk of errors, the ADB SAFEGATE Sales Representative will have information on which gasket goes with which base. This information is also provided in the product Data sheets, the User Manuals and the Spare Part Lists.
It is very important to read this document before any work is started. This manual covers the fixtures listed below. The following are 8 inch fixtures: ▪ Runway Centerline - Touchdown Zone ▪ Rapid Exit Taxiway Indicator Light (RETIL) The following are 12 inch fixtures: ▪...
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RELIANCE 2 Runway Inset Lights, 8-inch and 12-inch About this Manual Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
Integrated intelligence (IQ) with built-in converter for individual monitoring and control, based on RELIANCE Intelligent Light Control and Monitor System (ILCMS) Figure 1: 8-Inch and 12-Inch Fixtur 8-Inch and 12-Inch Fixtures es UM-7021, Rev. 1.0.0, 2025/14/01 Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
Canada TP 312 61827 NATO STANAG 3316 STAC PRO/STAC/SE/VIS CAP 168 Uses ICAO RC-RZ ▪ Runway centerline ▪ Touchdown zone ▪ Runway Edge ▪ Runway end ▪ Rapid Exit Taxiway Indicator Light (RETIL) Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
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Maintenance and Installation The light fixture can be installed on an 8‑inch or 12‑inch base. Gaskets are sold separately. Check what gasket and bolts to order depending on base and installation. UM-7021, Rev. 1.0.0, 2025/14/01 Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
203 mm / 8 in 6.6 lb (8 in) ICAO S6-R6-RN 6.8 kg / 304 mm / 12 in 15 lb (12 in) Figure 2: 8-Inch and 12-Inch Fixtur 8-Inch and 12-Inch Fixtures es Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
Install the inset light fixture in a base provided by ADB SAFEGATE as follows: Note If the inset light fixture is to be installed on another type of base or adapter ring not provided by ADB SAFEGATE, contact ADB SAFEGATE.
The bases are interconnected by means of conduits protecting the cables. The series transformer is installed under the light or in a separate pit. See data sheet A.05.120 or DS–2012 for more information on base cans. Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
Failure to use properly installed anti-vibration lock washers will cause mounting bolts to become loose. The cams (or steps) of each half of the lock washer must face each other. UM-7021, Rev. 1.0.0, 2025/14/01 Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
FAILURE TO FOLLOW THESE SAFETY PROCEDURES CAN RESULT IN PERSONAL INJURY OR DEATH. ▪ ALLOW ONLY QUALIFIED PERSONNEL TO INSTALL ADB SAFEGATE AND AUXILIARY EQUIPMENT. USE ONLY APPROVED EQUIPMENT. USING UNAPPROVED EQUIPMENT IN AN APPROVED SYSTEM MAY VOID FAA APPROVALS. OBSERVE AND FOLLOW THE SAFETY INSTRUCTIONS IN THIS DOCUMENT AND ALL OTHER RELATED DOCUMENTATION.
Install the light fixture in a base, class 1, direct-mounted fixture. Figure 6: 12-inch shallow base, class 1, dir 12-inch shallow base, class 1, direct-mounted fixtur ect-mounted fixture e UM-7021, Rev. 1.0.0, 2025/14/01 Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
2. By installing the light fixture in bases installed at an angle relative the runway/taxiway and use light fixtures with no built in toe-in. If bases which are installed at an angle, provided that they are installed at the correct angle, light fixtures with no toe-in are to be used. Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
The color of the emitted light is indicated with a painted dot on the top cover in front of the prism. UM-7021, Rev. 1.0.0, 2025/14/01 Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
RELIANCE 2 Runway Inset Lights, 8-inch and 12-inch Installation Figure 8: Light Emissions Dir Light Emissions Direction ection Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
Any issues found during maintenance tasks should be corrected accordingly and properly documented. A proper asset management system such as ADB Safegate's ALIS can help to store/document data and can provide valuable information on local presiding conditions for preventive maintenance planning. This can then be used to minimize the need for reactive maintenance.
▪ RED – Touch Down Area defined as 6m either side of the runway centerline for a distance starting 50m before the TDZ markings and extending to 200m beyond the TDZ markings as seen from the landing direction.
▪ Replace gasket between light fixture and base NOTICE We recommend any maintenance work that requires the light fixture to be opened to be done back in the dedicated maintenance area. UM-7021, Rev. 1.0.0, 2025/14/01 Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
Ensure the pH of chemical solutions does not exceed pH11 to avoid corrosion or other damage to the light fixtures. Protocol for Introducing New Chemical Solutions ▪ Verify the chemical’s intended use on similar materials and products, adhering to ADB Safegate’s recommendations. Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
Design may differ from picture depending on application. Please follow described work flow and torque level specified as they are generic. The workshop maintenance refers to following: 1. Open a light fixture UM-7021, Rev. 1.0.0, 2025/14/01 Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
8. Remove the gasket between the top cover assembly and the Inner pan assembly. Result: Make sure to dispose of the old gasket and use a new gasket. Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
Do not pinch the wires or the gasket Figure 13: T T op Co op Cov v er Placement er Placement 7. Put the light fixture on a surface with the top cover facing down. UM-7021, Rev. 1.0.0, 2025/14/01 Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
Tools to be used: ▪ Screwdriver or variable-speed torque drill driver with T20 Torx bit. 1. Open the light. Refer to the Open a Light Fixture — Disconnect the Bottom Pan from the Top Cover section. Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
▪ Screwdriver or variable-speed torque drill driver with T20 Torx bit. 1. Open the light. Refer to the Open a Light Fixture — Disconnect the Bottom Pan from the Top Cover section. UM-7021, Rev. 1.0.0, 2025/14/01 Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
7. Press the prism assembly into the window of the top cover with a rocking motion. 8. Use pressure to set the prism into the top cover. 9. Clean the prism with a clean rag or a wipe. Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
12. Finish the mounting procedure for the prism-keeper plate with 4 M4x8 screws at 26 in-lbs (3 Nm) to the “bottom” of the prism keeper plate. Result: Make sure you tighten the screws in the correct order (refer to the image below). Figure 22: Mounting Pr Mounting Procedur ocedure e UM-7021, Rev. 1.0.0, 2025/14/01 Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
Disposal of Old Screws and Old T ews and Old Top Co op Cov v er er 3. Replace the old top cover with new top cover assembly. 4. Mount the light engine(s) into the new top cover assembly. Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
▪ Small flat head screwdriver or insert tool, part no : 236-332 1. Open the light. Refer to the Open a Light Fixture — Disconnect the Bottom Pan from the Top Cover section. UM-7021, Rev. 1.0.0, 2025/14/01 Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
Disposal of Old Bolt and Cord-set Retainer Disc d-set Retainer Disc 8. Remove the secondary cable. Make sure to dispose of old secondary cable and use the new secondary cable. 9. Remove the old cable gland gaskets. Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
Make sure the 4-inches of the cable are on the inside of the bottom cover. Figure 32: Installation of Secondar Installation of Secondary Cable y Cable 15. Place the new nylon hex nut into cord set. UM-7021, Rev. 1.0.0, 2025/14/01 Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
Nylon Hex Nut Tightly with a Wire Tie e Tie 17. Tighten the new Cord-set-retainer Bolt at 26 in-lbs (3 Nm). Figure 34: Tighten New Cor Tighten New Cord-Set Retainer Bolt d-Set Retainer Bolt Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
▪ Small flat head screwdriver or insert tool, part no: 236-332 1. Open the light. Note Refer to the Open a Light Fixture — Disconnect the Bottom Pan from the Top Cover section. UM-7021, Rev. 1.0.0, 2025/14/01 Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
7. Unscrew the Cord-set-retainer Disc Bolt. Make sure you dispose of the old bolt and cord-set-retainer disc and use the new material. Figure 38: Dispose of Old Bolt and Cor Dispose of Old Bolt and Cord-Set-Retainer-Disc d-Set-Retainer-Disc Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
Make sure the Cord-set-retainer Disc sits loosely in the Bottom Cover. Figure 41: Loosen Cor Loosen Cord-Set-Retainer-Disc in the Bott d-Set-Retainer-Disc in the Bottom Co om Cov v er er UM-7021, Rev. 1.0.0, 2025/14/01 Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
18. Tighten the new Cord-set-retainer Bolt at 26 in-lbs (3 Nm). Figure 44: Tighten New Cor Tighten New Cord-Set-Retainer Bolt d-Set-Retainer Bolt 19. Connect the ground wire of the cord set to the Bottom Cover using the bolt and the washer. Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
Parts ▪ Fuse resistor spare part kit: SP.EZ00015-000-01 (20 pcs) Info ▪ Converter with 1 connector have 2 fuse resistors ▪ Converter with 2 connectors have 4 fuse resistors UM-7021, Rev. 1.0.0, 2025/14/01 Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
5.4.11 Check the Light Fixture for Water-tightness Tools to be used: ▪ Flat head screwdriver ▪ For water tight testing, pressure test fitting tool to be used : 44A6104/A Execute the following procedure to test for leaks: Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
Scr e-Release Screw 2. Screw the pressure test fitting to the Pressure-relief Port. NOTICE The Pressure-relief Port is the opening you created when the pressure release screw was removed. UM-7021, Rev. 1.0.0, 2025/14/01 Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
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Release the air from the light. Disassemble the light fixture and re-check the mating surfaces and gaskets. Assemble the light fixture and perform the water-tightness test again. Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
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8. Depressurize and install a new pressure release screw (1) at 26 in-lbs (3 Nm), if the fixture is watertight. Result: DANGER NEVER EXCEED A PRESSURE OF 22 PSI (150 KPA) INSIDE THE LIGHT FIXTURE. A HIGHER PRESSURE MAY CAUSE INJURIES AND DAMAGE THE LIGHT. UM-7021, Rev. 1.0.0, 2025/14/01 Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
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RELIANCE 2 Runway Inset Lights, 8-inch and 12-inch Maintenance Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
Spare parts are available for inset light fixtures with and without the control and monitoring functionality. For more information, see www.adbsafegate.com and the spare part lists, or contact ADB SAFEGATE for assistance. 6.1 Versions and Exploded View Partial Exploded View — Spare part Assemblies Figure 51: 8-Inch Fixtur 8-Inch Fixtures (Left) &...
RELIANCE 2 Runway Inset Lights, 8-inch and 12-inch Spare Parts 6.2 Spare Parts - Runway Centerline, Touchdown Zone Note ▪ Each Top Cover Assembly includes a Bottom Cover Gasket and a Bottom Cover Screws. ▪ Each bottom pan assembly includes bottom pan gasket and bottom pan screws.
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All screws for fastening are included. Component availability or design may be subject to change due to unforeseen circumstances. This document is subject to change or new information from ADB SAFEGATE, as and when available or if required, with reservation for error or price changes.
1 or 2 SP.SGEFR500160 Quantity per Prism spares spare part code fitting spare part Prism kit, runway standard, package of 2 1 or2 SP.MG00001-G00-03 Prism gasket, Runway, package of 10 1 or 2 SP.MS00004-000-02 Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
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All screws for fastening are included. Component availability or design may be subject to change due to unforeseen circumstances. This document is subject to change or new information from ADB SAFEGATE, as and when available or if required, with reservation for error or price changes.
Quantity per Screws & gaskets spare part code fitting spare part Pressure release screw with o-ring SP.MF00090-000-01 Gasket, 12" Bottom pan SP.MS00006-000-01 Screws, light engine assembly mounting SP.MFPM4PT-710-01 Screws, 12" Bottom pan SP.MFPM6PT-720-01 Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
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All screws for fastening are included. Component availability or design may be subject to change due to unforeseen circumstances. This document is subject to change or new information from ADB SAFEGATE, as and when available or if required, with reservation for error or price changes.
Wire harness, power supply to light engine, 8" fixture, package of 10 SP.EW00079-150-01 Quantity per Fuse spare part code fitting spare part Fuse Resistors (only for fixtures with monitoring (M)) 1 or 2 SP.EZ00015-000-01 Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
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All screws for fastening are included. Component availability or design may be subject to change due to unforeseen circumstances. This document is subject to change or new information from ADB SAFEGATE, as and when available or if required, with reservation for error or price changes.
Wire harness, power supply to light engine, 12" fixture, package of 10 SP.EW00079-300-01 Quantity per Fuse Order code fitting spare part Fuse Resistors (only for fixtures with monitoring (M)) 1 or 2 SP.EZ00015-000-01 Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
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All screws for fastening are included. Component availability or design may be subject to change due to unforeseen circumstances. This document is subject to change or new information from ADB SAFEGATE, as and when available or if required, with reservation for error or price changes.
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RELIANCE 2 Runway Inset Lights, 8-inch and 12-inch Spare Parts Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
7.0 Ordering Codes 7.1 Runway Centerline and Touchdown Zone Ordering Code Toe-in N = None L = Left (only for RZ) R = Right (only for RZ) Color – Side 1 W = White R = Red ☐☐☐☐☐☐☐☐☐☐☐☐☐☐ Color – Side 2...
Bidirectional application - Place the required color option in Side 1 (Left) and 2 (Right). Left and right side determined by viewing fixture from runway centerline. Unidirectional application - Side 1 only, choosing left or right for correct toeing. 2 Cordset option Available.
Notes Includes standards NATO, EASA, STAC, CAP 168, TP 312 and MOS 139. 2 Cordset option available. Only available in Digit 13 options S and M and Bi-directional configuration. UM-7021, Rev. 1.0.0, 2025/14/01 Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
Prism 1 = Version 1 S = Standard prism Notes Includes standards NATO, EASA, STAC, TP 312 and MOS 139 All Style 6 or 3-pole corded fixtures will be provided with grounding screw(s). Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
Fixture supports: Compatible with both shallow and deep 12-inch bases. IQ light fixtures are only available as a one connector option. All Style 6 or 3-pole corded fixtures will be provided with a grounding screw. UM-7021, Rev. 1.0.0, 2025/14/01 Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
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RELIANCE 2 Runway Inset Lights, 8-inch and 12-inch Ordering Codes Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
Metric screw kit 12'' SP.013114/10pc Loctite 2701 or 638 12'' or washer with self- M10×22 mm SP.013115/100pc locking nut M10xH=100 1. Do not use SO jacketed cord Style 1 UM-7021, Rev. 1.0.0, 2025/14/01 Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
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Adapter ring SG/ 1411.20.430 35 Nm Red O-Ring 1411.20.522 40 Nm+locking Thorn/ID 8''–12'' Self-locking SGE.SP24523/10 pc Metric screw kit 8" washer (max height nut kit 8'' SGE.SP24526/100 pc 2 mm) M10x25 mm M10xH100 Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
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IDM 6494 Base 8”-13X- Base MK2 8” Base 8”-13X- ERNI EE08 Eurobase UM-7021, Rev. 1.0.0, 2025/14/01 Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
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RELIANCE 2 Runway Inset Lights, 8-inch and 12-inch INTEROPERABILITY Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
Values provided are for the "S" option non-monitored power only. 1. See manual UM-7020 for other power supplies. 2. Values provided are for the "S" option non-monitored power only UM-7021, Rev. 1.0.0, 2025/14/01 Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
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RELIANCE 2 Runway Inset Lights, 8-inch and 12-inch POWER TABLE Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
For a primary cable of e.g., 100 m of 6 mm² CU-wire, 100 m × 0.12 W/m = 12 W equals the additional loss to be taken into account. UM-7021, Rev. 1.0.0, 2025/14/01 Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
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RELIANCE 2 Runway Inset Lights, 8-inch and 12-inch CABLE LOSS Copyright ®2025—2025 ADB Safegate, All Rights Reserved...
Americas, we also offer live technical support. Live Technical Support – Americas If at any time you have a question or concern about your product, contact ADB SAFEGATE’s US- based technical support specialists, available 24 hours a day, seven days a week, to assist you via phone.
C.2.1 Local Authority Recycling The disposal of ADB SAFEGATE products is to be made at an applicable collection point for the recycling of electrical and electronic equipment. The correct disposal of equipment prevents any potential negative consequences for the environment and human health, which could otherwise be caused by inappropriate waste handling.
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