ADB Safegate REIL-L User Manual

Led runway end identifier light

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REIL-L

LED Runway End Identifier Light

User Manual

96A0461, Rev. H, 2019/10/31

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Page 1 REIL-L LED Runway End Identifier Light User Manual 96A0461, Rev. H, 2019/10/31...
Page 3 Where applicable, per FAA EB67 (applicable edition), ADB SAFEGATE L858(L) Airfield Guidance Signs are warranted against electrical defects in design or manufacture of the LED or LED specific circuitry for a period of 4 years. ADB SAFEGATE LED light fixtures (with the exception of obstruction lighting) are warranted against mechanical and physical defects in design or manufacture for a period of 12 months from date of installation;...
Page 4 This manual could contain technical inaccuracies or typographical errors. ADB SAFEGATE BVBA reserves the right to revise this manual from time to time in the contents thereof without obligation of ADB SAFEGATE BVBA to notify any person of such revision or change. Details and values given in this manual are average values and have been compiled with care. They are not binding, however, and ADB SAFEGATE BVBA disclaims any liability for damages or detriments suffered as a result of reliance on the information given herein or the use of products, processes or equipment to which this manual refers.
Page 5: Table Of Contents
6.3 L-849V/I, Style A/E Assembly Part Number ..............................44 6.4 Spare Parts Lists ........................................44 A.0 SUPPORT....................................47 A.1 ADB SAFEGATE website......................................47 A.2 Recycling............................................47 A.2.1 Local authority recycling...................................47 A.2.2 ADB SAFEGATE recycling..................................47 96A0461, Rev. H, 2019/10/31 Copyright ADB Safegate, All Rights Reserved ©...
Page 7 Figure 19: Control Panel Assembly (duel-leg, current unit shown) ........................43 Figure 20: Optical Assembly Components ..................................43 Figure 21: Complete Assembly – Single Leg Mounting Shown ..........................44 96A0461, Rev. H, 2019/10/31 Copyright ADB Safegate, All Rights Reserved ©...
Page 9 Table 13: REIL A/E Parts, Current Powered ..................................44 Table 14: REIL A/E Parts, Voltage Powered ..................................45 Table 15: S1 Panel Assembly Fuses, ....................................46 Table 16: ADB SAFEGATE Support.......................................47 96A0461, Rev. H, 2019/10/31 Copyright ADB Safegate, All Rights Reserved...
Page 11: Safety
1.0 Safety Introduction to Safety This section contains general safety instructions for installing and using ADB SAFEGATE equipment. Some safety instructions may not apply to the equipment in this manual. Task- and equipment-specific warnings are included in other sections of this manual where appropriate.
Page 12: Introduction To Safety
Using this equipment in ways other than described in this manual may result in personal injury, death or property and equipment damage. Use this equipment only as described in this manual. Failure to follow this instruction can result in serious injury or equipment damage Copyright ADB Safegate, All Rights Reserved ©...
Page 13: Material Handling Precautions: Storage
Note To minimize the risk of errors, the ADB SAFEGATE Sales Representative will have information on which gasket goes with which base. This information is also provided in the product Data sheets, the User Manuals and the Spare Part Lists.
Page 14: Operation Safety
• Airport Operations, Maintenance and other Authorised Personnel • This information is a summary of the safety requirements on operation and maintenance personnel based on general electrical and laser safety precautions. Copyright ADB Safegate, All Rights Reserved ©...
Page 15 Safedock system should only be used by airport operations and maintenance personnel who have been properly trained in the use of the system. ADB SAFEGATE takes no responsibility for incorrect use of the system. All warnings contained in the text of this manual must be strictly observed.
Page 16: Maintenance Safety
PURSUANT to LASER NOTICE NO. 54, DATED June 24, 2007 • ADB SAFEGATE accepts no liability for the misuse of its equipment or for the consequences of this misuse. • ADB SAFEGATE recommends that eye safety procedures be followed in accordance with ANSI Z136.1 –...
Page 17: Material Handling Precautions, Esd
• Allow only qualified personnel to perform maintenance, troubleshooting, and repair tasks. • Only persons who are properly trained and familiar with ADB SAFEGATE equipment are permitted to service this equipment. • An open airfield current circuit is capable of generating >5000 Vac and may appear OFF to a meter.
Page 19: Introduction
2.0 Introduction Warning Read the instructions in their entirety before starting installation. This section provides an introduction to the ADB Safegate FAA Type L-849V (voltage) and I (current), Style A and E, REIL with LED optical flash heads. (See Figure 1 .) The ADB Safegate FAA Type L-849V (voltage) and I (current), Style A and E, REIL with...
Page 20: Photometric Data
+3° vertical and +10° horizontal. Kit Number: Style A/E, C: 94A0198-LED. Photometric Data Style High Intensity (cd) Medium Intensity (cd) Low Intensity (cd) L-849(L) Style A 15,000 L-849(L) Style C L-849(L) Style E 15,000 1,500 Copyright ADB Safegate, All Rights Reserved ©...
Page 21: Power Supply
53 VA 106 VA Notes Use 100 W isolation transformer each unit This is total CCR load and includes isolation transformer losses. Use 30/45 W isolation transformer each unit 96A0461, Rev. H, 2019/10/31 Copyright ADB Safegate, All Rights Reserved ©...
Page 23: Installation
Remote control device As required Ground rods and AWG 6 solid copper ground wire As required External circuit breaker for voltage powered REIL Base pads, cement for mounting cabinets As required 96A0461, Rev. H, 2019/10/31 Copyright ADB Safegate, All Rights Reserved ©...
Page 24: Unpacking
A tolerance of 90 feet (27.4 m) upwind and 40 Feet (12.2 m) downwind with respect to being in line with the threshold is permitted. • The light units shall be equally spaced with respect to each other from the runway threshold. See FAA Advisory Circular AC 150/5340-30 for additional installation requirements. Copyright ADB Safegate, All Rights Reserved ©...
Page 25: Tools And Test Equipment
¼ turn clockwise to unlock and open the door. Note The ADB Safegate LED L-849V/I, style A and E REIL uses the same enclosure for both the Primary and Secondary Units. 96A0461, Rev. H, 2019/10/31 Copyright ADB Safegate, All Rights Reserved ©...
Page 26: Mounting Options
L- 830 or L-831 isolation transformer for current driven applications. Figure 4: Single-Leg Control Cabinet Mounting the Cabinets To install the L-849 REIL control cabinets, perform the following procedure: Copyright ADB Safegate, All Rights Reserved ©...
Page 27: Aiming The Flash Heads
For L-849V voltage powered REILS that use current sensing for remote control, install a L-867 base can next to the Primary enclosure. Figure 17 for details. 3.8 Aiming the Flash Heads Horizontal Aiming Adjustments 96A0461, Rev. H, 2019/10/31 Copyright ADB Safegate, All Rights Reserved ©...
Page 28: Vertical Aiming Adjustment
3. When desired vertical angle is obtained, tighten the jam nut. Once the jam nut is tight, verify angle by checking the scale. Check the alignment pointer on the scale to verify that the required vertical angle is correct. Repeat the adjustment procedure if the angle is not correct. Copyright ADB Safegate, All Rights Reserved ©...
Page 29: Electrical Connections
When the current sensing option is used on L-849V REILS, remote control is not possible and TB1 terminals 4 through 8 are not used. • Check for proper installation and firm connections. 96A0461, Rev. H, 2019/10/31 Copyright ADB Safegate, All Rights Reserved ©...
Page 30: 240Vac Powered Reil
3. Disengage the circuit breaker and connect power supply lines from the circuit breaker to terminal block TB1 terminals labeled VAC IN-1 and VAC IN-2 in the cabinet. 4. Tighten all connections. 3.14 Installation Checkout This subsection describes procedures for installation checkout. See the “Schematics” on page 27. Wiring Checkout Copyright ADB Safegate, All Rights Reserved ©...
Page 31: Safety Switch Checkout
Before applying power to any part of the system, carefully read and observe at all times the safety instructions in the Safety section in this manual. Refer to the guidelines below upon initial startup and preliminary testing. 96A0461, Rev. H, 2019/10/31 Copyright ADB Safegate, All Rights Reserved ©...
Page 32: Startup Procedures
The board is now programmed for the desired current to activate the unit. • The REIL will shut off at lower current steps. Note Only the primary unit is programmed. The secondary unit must not be programmed. Copyright ADB Safegate, All Rights Reserved ©...
Page 33 Set the CCR to the desired intensity setting, verify that the desired intensity LED Dxx is lit. Note Only the primary unit is programmed. The secondary unit must not be programmed. 96A0461, Rev. H, 2019/10/31 Copyright ADB Safegate, All Rights Reserved ©...
Page 35: Operation
Remote Control Panel Setting Operational Results All Settings System off – no flashing All settings Flashers operate REMOTE System off – (except when current sensing is present) REMOTE Flashers operate 96A0461, Rev. H, 2019/10/31 Copyright ADB Safegate, All Rights Reserved ©...
Page 36: Operating Procedures
For the current powered L849 REIL: The system should start flashing when the series circuit is energized for both units at the desired current step set in the procedure in “Initial Startup and Preliminary Test” on page 17. Figure 8: Switch and Fuse Panel (L-849V A shown) Copyright ADB Safegate, All Rights Reserved ©...
Page 37: Shutdown Procedure
L-849I: Put the ON/OFF switch in both control cabinets in the OFF position. • L-849V: Turn the CCR off. Put the ON/OFF switch in both control cabinets in the OFF position. Put the external circuit breaker in the OFF position. 96A0461, Rev. H, 2019/10/31 Copyright ADB Safegate, All Rights Reserved ©...
Page 39: Maintenance And Repair
Check need for painting. Touch up any painted surface. 5.1.1 Replacing LED PCB Assembly To remove and replace the LED PCB Assembly see Figure 9 and then proceed as follows: 96A0461, Rev. H, 2019/10/31 Copyright ADB Safegate, All Rights Reserved ©...
Page 40: Troubleshooting
This section provides troubleshooting information for the L-849V/I, Style A/E LED Runway End Identifier Lights (REIL) system. This information covers only the most common problems that may be encountered. If the problem cannot be solved with the information given here, contact the ADB Safegate Service department for assistance. Copyright ADB Safegate, All Rights Reserved ©...
Page 41: Table 9: Reil Troubleshooting Procedures
2A, 250V,Slow Blow Protection on the 240VDC output of Power Supply Current S1 Panel Fuse P/N 47A0049 PS5. 1A, Slow Blow S1 Panel Fuse 120VDC remote control source protection. P/N 47A0017 96A0461, Rev. H, 2019/10/31 Copyright ADB Safegate, All Rights Reserved ©...
Page 42: Figure 10: Flasher Control Pcb 44A7338 Operation
Primary Unit. Illuminates when a Remote-On command has been input into the Remote On Green unit. Illuminates when a Remote-High intensity command has been input Remote Hi Green into the unit. Copyright ADB Safegate, All Rights Reserved ©...
Page 43: Figure 11: Current Driven Type A/E, Led Reil Interior Assembly
Illuminates when the +5VDC power supply is operating properly on Power On Green the Control board. Figure 11: Current Driven Type A/E, LED REIL Interior Assembly 96A0461, Rev. H, 2019/10/31 Copyright ADB Safegate, All Rights Reserved ©...
Page 44: Figure 12: Voltage Driven Type A/E, Led Reil Interior Assembly
REIL-L Maintenance and Repair Figure 12: Voltage Driven Type A/E, LED REIL Interior Assembly Copyright ADB Safegate, All Rights Reserved ©...
Page 46: Figure 14: L-849A/E (Voltage) Led Flasher Ctrl Box Internal Wiring Diagram
TRIGGER IN TB1-10 TRIG-OUT-1 TB1-11 SPARE TB1-12 SPARE TB1-13 *400 VAC IN-1 TB1-14 *401 VAC IN-2 TB1-15 TB1-16 EARTH TB1-17 565: TO FCB J3-7 TB1-18 566: TO FCB J3-8 TB1-19 603A 602A 601A Copyright ADB Safegate, All Rights Reserved ©...
Page 47: Figure 15: L-849A/E Led Flasher (Reil) Ctrl Box External Wiring Diagram (Current Driven)
ISOLATION TX, ISOLATION TX, DRAWING TITLE: L-849A/E LED FLASHER (REIL) 200W 200W CTRL BOX EXTERNAL WIRING DIAGRAM (CURRENT DRIVEN) SCALE: SHEET NUMBER: 1 OF 1 DRAWING NUMBER: REV. 43A3319/EXT/C 96A0461, Rev. H, 2019/10/31 Copyright ADB Safegate, All Rights Reserved ©...
Page 48: Figure 16: L-849A/E (Current) Led Flasher Ctrl Box Internal Wiring Diagram (Pri. & Sec.; W/Monitoring)
REIL-L Maintenance and Repair Figure 16: L-849A/E (Current) LED Flasher CTRL Box Internal Wiring Diagram (PRI. & SEC.; W/Monitoring) ROTARY SWITCH 701B 702B 703B ROTARY SWITCH Copyright ADB Safegate, All Rights Reserved ©...
Page 49: Figure 17: L-849 A/E Runway End Identifier Lights Typical Installation Details
Figure 17: L-849 A/E Runway End Identifier Lights Typical Installation Details 96A0461, Rev. H, 2019/10/31 Copyright ADB Safegate, All Rights Reserved ©...
Page 51: Reil A/E Parts
6.0 REIL A/E Parts To order parts, call ADB Safegate Customer Service or your local representative. Use the parts lists, and the accompanying illustration, to describe and locate parts correctly. REIL - X X X X X 0 X X...
Page 52: Control Panel Assembly Part Numbers
Figure 18: Control Panel Assembly (single-leg, voltage shown) Note See the Numerical and Spare Parts List for part numbers for full description on each of the labeled parts. The same control panel is used in each individual control cabinet. Copyright ADB Safegate, All Rights Reserved ©...
Page 53: Optical Assembly Part Numbers
6.2 Optical Assembly Part Numbers The main components of the optical assembly are identified below. See the numerical parts list for detailed description of parts. Figure 20: Optical Assembly Components 96A0461, Rev. H, 2019/10/31 Copyright ADB Safegate, All Rights Reserved ©...
Page 54: L-849V/I, Style A/E Assembly Part Number
Quantity Notes 32A0032 Lightning Arrestor 275Vac Used on current powered REIL 44A7338/CD Control Board Assembly only LED Flasher Power Supply 44A6545/55 Assembly Used on Current Powered REIL 44A7107/1 Power Supply Assembly, PS5 only Copyright ADB Safegate, All Rights Reserved ©...
Page 55: Table 14: Reil A/E Parts, Voltage Powered
Fuse, Control Board, F1, 1A, SB Fuse, Flasher Power Supply Board, 47A0215 F1, 1A, SB Solid State Relay 24-250Vac, 53A0429 Voltage Only 5-24Vdc Transformer 35A0539 Voltage Only 240/347/480-120/24CT 0.5 A 96A0461, Rev. H, 2019/10/31 Copyright ADB Safegate, All Rights Reserved ©...
Page 56: Table 15: S1 Panel Assembly Fuses
REIL-L REIL A/E Parts Table 15: S1 Panel Assembly Fuses, Fuse Current Driven Voltage Powered Quantity 47A0026 47A0078 47A0026 47A0078 47A0049 47A0004 47A0017 47A0017 Copyright ADB Safegate, All Rights Reserved ©...
Page 57: Support
A.2.1 Local authority recycling The disposal of ADB SAFEGATE products is to be made at an applicable collection point for the recycling of electrical and electronic equipment. The correct disposal of equipment prevents any potential negative consequences for the environment and human health, which could otherwise be caused by inappropriate waste handling.
Page 58 Main Unit Serial Number. ADB SAFEGATE will continue to monitor and update according for any future requirements for EU directives as and when EU member states implement new regulations and or amendments. It is our aim to maintain our compliance plan and assist our customers.
Page 59 Tel.: +46 (0)40 699 17 00, Internet: www.adbsafegate.com Fax: +46 (0)40 699 17 30 ADB SAFEGATE Airfield Technologies Ltd. China ADB SAFEGATE, China: Unit 603, D Block, CAMIC International Convention Center, No 3, Hua Jia Di East road, ChaoYang district, Beijing 100102 P.R.

ADB Safegate REIL-L User Manual

1 Safety

2 Introduction

3 Installation

4 Operation

5 Maintenance and Repair

6 REIL A/E Parts

Support

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