ADB Safegate RELIANCE Omni 1-Dome User Manual

Hide thumbs

Table Of Contents

Table of Contents

Quick Links

Download this manual

RELIANCE Omni 1-Dome,

8-inch

User Manual

UM-5073, Rev. 1.0, 2021/07/13

Table of Contents

Need help?

Do you have a question about the RELIANCE Omni 1-Dome and is the answer not in the manual?

Questions and answers

Summary of Contents for ADB Safegate RELIANCE Omni 1-Dome

Page 1 RELIANCE Omni 1-Dome, 8-inch User Manual UM-5073, Rev. 1.0, 2021/07/13...
Page 3 Material Handling Precautions and Storage precautions that must be followed. ADB SAFEGATE reserves the right to examine goods upon which a claim is made. Said goods must be presented in the same condition as when the defect therein was discovered. ADB SAFEGATE furthers reserves the right to require the return of such goods to establish any claim.
Page 4 This manual could contain technical inaccuracies or typographical errors. ADB SAFEGATE BV reserves the right to revise this manual from time to time in the contents thereof without obligation of ADB SAFEGATE BV to notify any person of such revision or change. Details and values given in this manual are average values and have been compiled with care. They are not binding, however, and ADB SAFEGATE BV disclaims any liability for damages or detriments suffered as a result of reliance on the information given herein or the use of products, processes or equipment to which this manual refers.
Page 5: Table Of Contents
6.4.13 Checking the Light Fixture for Water-tightness ........................... 40 7.0 Troubleshooting ................................... 43 8.0 Spare Parts .................................... 45 8.1 Ordering Code Taxiway Edge omnidirectional Light ..........................45 8.2 Components ..........................................46 8.3 Screws Overview ........................................46 UM-5073, Rev. 1.0, 2021/07/13 Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 6 9.0 INTEROPERABILITY ................................47 10.0 POWER TABLE ..................................49 A.0 CABLE LOSS ..................................51 B.0 SUPPORT ....................................53 B.1 ADB SAFEGATE Website ....................................... 53 B.2 Recycling ............................................ 53 B.2.1 Local Authority Recycling ..................................53 B.2.2 ADB SAFEGATE Recycling ..................................54...
Page 7 Figure 22: Bottom cover assembly and top cover assembly ..........................39 Figure 23: Converter with 1 connector ................................... 40 Figure 24: Pressure Relief Screw ......................................41 Figure 25: Pressure Test Fitting Assembly ..................................41 UM-5073, Rev. 1.0, 2021/07/13 Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 9 Table 2: Legend Exploded View — Part 1 ..................................21 Table 3: Legend Exploded View — Part 2 ..................................22 Table 4: Troubleshooting Procedures ....................................43 Table 5: Interoperability matrix ......................................47 UM-5073, Rev. 1.0, 2021/07/13 Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 11: Safety
1.0 Safety Introduction to Safety This section contains general safety instructions for installing and using ADB SAFEGATE equipment. Some safety instructions may not apply to the equipment in this manual. Task- and equipment-specific warnings are included in other sections of this manual where appropriate.
Page 12: Introduction To Safety
Using this equipment in ways other than described in this manual may result in personal injury, death or property and equipment damage. Use this equipment only as described in this manual. Failure to follow this instruction can result in serious injury or equipment damage Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 13: Material Handling Precautions: Storage
Allow only qualified personnel to make repairs. Repair or replace the malfunctioning component according to instructions provided in its manual. Failure to follow these instructions can result in death or equipment damage UM-5073, Rev. 1.0, 2021/07/13 Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 14: Material Handling Precautions: Fasteners
Note To minimize the risk of errors, the ADB SAFEGATE Sales Representative will have information on which gasket goes with which base. This information is also provided in the product Data sheets, the User Manuals and the Spare Part Lists.
Page 15: About This Manual
Advanced Surface Movement Guidance and Control System Civil Aviation Authority Constant Current Regulator Federal Aviation Administration ICAO International Civil Aviation Organization International Electrotechnical Committee ILCMS Individual Light Control and Monitoring System UM-5073, Rev. 1.0, 2021/07/13 Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 16 Abbreviation and term Description Light Emitting Diode NATO North Atlantic Treaty Organization SMGCS Surface Movement Guidance and Control System System Switch Unit STAC Service Technique de l'Aviation Civile (France) STANAG Standardization Agreement (NATO) Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 17: General Information
RELIANCE Intelligent Light Control and Monitor System (ILCMS) RELIANCE IQ0 RELIANCE IQ light fixture with disabled IQ (ILCMS) functionality. Non-MON light fixture with possibility to activate IQ at a later stage UM-5073, Rev. 1.0, 2021/07/13 Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 18: Taxiway Edge
• IP68 protected (all fastenings in stainless steel) • Compatible with existing infrastructure • Fixture compatible with all ADB SAFEGATE 8-inch bases Safety • Failed LED detection according to FAA Engineering Brief No.67D Power Supply An integrated, encapsulated 6.6A electronic converter. Two-pole L-823 FAA Style 6 (2-pin-) plug for connection to the transformer.
Page 19 Deep base and / or adapter rings to be ordered separately. For more information about the product, including manuals and certifications, please see our Product Center on the ADB SAFEGATE website: www.adbsafegate.com. UM-5073, Rev. 1.0, 2021/07/13 Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 21: Installation
If the inset light fixture is to be installed on another type of base or adapter ring not provided by ADB SAFEGATE, contact ADB SAFEGATE. The inset light fixture is fixed in the base by six M10 lock nuts or by six M10×25 or M10×22 bolts dependent on base installation.
Page 22: Tools Required
Installation instructions for the inset light fixtures as follows: • Light bases shall be installed with care to assure vertical and azimuth alignment of fixture. • Provide 60–90 cm / 2–3‑feet cable slack within light base to allow transformer servicing. Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 23: Installation On A Shallow Base
Note Refer to RELIANCE Omni Base Assembly section for additional details on the optional shallow base supplied with the RELIANCE omni fixture. UM-5073, Rev. 1.0, 2021/07/13 Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 24: Reliance Omni Base Assembly
Mounting bolts are not supplied with the fixture. Mounting bolts and anti-rotation lock washers are normally supplied with the base can spacer or flange ring. If a flange ring is used, the bolt length is 1‑1/4 inch (32mm) plus the thickness of the flange ring. Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 25 Anti-vibration washers as defined in FAA EB-83 (latest revision). 9. Turn on the power to determine whether the LED fixture will illuminate. Operate for a minimum of five minutes. UM-5073, Rev. 1.0, 2021/07/13 Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 27: Operation
5.0 Operation NOTICE Refer to the RELIANCE Intelligent Lighting user documentation if you are using an IQ light fixture. UM-5073, Rev. 1.0, 2021/07/13 Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 29: Maintenance
Failure to follow these safety procedures can result in personal injury or death. • Allow only qualified personnel to install ADB SAFEGATE and auxiliary equipment. Use only approved equipment. Using unapproved equipment in an approved system may void FAA approvals. Observe and follow the safety instructions in this document and all other related documentation.
Page 30: Workshop Maintenance
A compressor, or a manual car tire pump, equipped with a manometer is required to check the light fixture for water- tightness. Design may differ from picture depending on application. Please follow described work flow and torque level specified as they are generic. Depending on type and size of nuts and bolts Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 31: Exploded View
1 pc Lens gasket 1 pc Flat gasket 1 pc Protection plate 1 pcs Screw M6x16 8 pc Optical assembly 1 pc Lockwasher M4 2 pcs Screw M4x6 2 pcs UM-5073, Rev. 1.0, 2021/07/13 Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 32: Figure 6: Omnidirectional Light, 1-Dome, 8-Inch - Bottom Cover Assembly
2 pcs Cable gland disc 1 pc Screw M4x12 + Loctite 2045 4 pcs FAA cable style 6, 600mm 1 pc Screw M5x10 + Loctite 2045 4 pcs Inner cover 2W1C 1 pc Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 33: Lifting Optical Unit From Base
The use of an impact driver may be required to unlock the screws. 4. Carefully lift off the inner pan from the cover, taking care not to damage the wire connection between the main PCB and the LED assembly. UM-5073, Rev. 1.0, 2021/07/13 Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 34: Figure 8: Disconnecting The Led Cable From The Optical Assembly
6. Remove the inner pan from the cover. Discard the old O-ring. Note Always replace the cover/inner cover O-Ring seal Item whenever the inset fixture is opened. This guarantees light fixture water tightness. Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 35: Cleaning The Lens
2. Connect the meter leads to the LED assembly. Observe if the LED glow and also note the meter reading of the LED. 3. Then reverse the meter leads and observe the LED again. UM-5073, Rev. 1.0, 2021/07/13 Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 36: Figure 9: Diode Testing An Led Assembly With A Fluke 87 Meter
LEDs are reverse biased, the LEDs will not glow and the meter will indicate a high resistance. 4. Test a known, good LED assembly in the same manner to verify your meter’s operation and typical meter indications. Figure 9: Diode testing an LED assembly with a Fluke 87 Meter Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 37: Assembling A 8-Inch Fixture
Make sure that the LED cable is connected to the LED B-channel. b) Place the top cover over the bottom cover, align A and B sides on the top cover with the corresponding sides on the bottom cover. UM-5073, Rev. 1.0, 2021/07/13 Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 38: Figure 11: Orientation Of The Led Cable Connector
Before closing the light fixture, it is important to make sure the O-ring gasket is placed correctly in the groove of the bottom cover to prepare the light fixture for water tightness checks and use in the airfield. 5. Put the light fixture on a surface with the top cover facing down. Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 39: Closing And Testing Light Assembly
Make sure that LED leads do not get damaged when the top cover is installed on the inner cover. 5. Press the inner cover on the cover and secure with new torx head screws with washers. UM-5073, Rev. 1.0, 2021/07/13 Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 40 Do not use a voltage generator as this might damage the electronic components or fail to energize the light. Failure to follow this instruction can result in equipment damage. Note Refer to Checking the Light Fixture for Water-tightness section for instructions on testing. Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 41: Replacing Lens And Flat Gasket
If the lens is cracked, pitted, or damaged, discard the lens and gasket and replace with new lens and gasket. If just the gasket is damaged, replace the gasket on the lens. UM-5073, Rev. 1.0, 2021/07/13 Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 42: Figure 15: Led Board Assembly And Protection Plate
180 degrees from the first screw. Repeat this process on each of the screws. Torque each screw to 6 Nm. c) Apply silicon grease to the lens and Flat Gasket. Figure 15: LED Board Assembly and Protection Plate Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 43: Figure 16: Lens And Flat Gasket
Figure 16: Lens and Flat Gasket 1 = Top cover 6 = Protection Plate 2 = Lens 7 = Screw M6 x 16 3 = Lens gasket 4 = Flat gasket UM-5073, Rev. 1.0, 2021/07/13 Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 44: Replacing The Top Cover Assembly
1. Open the light assembly: Refer to Disassembling the Light Fixture section. 2. Disconnect the top cover from the bottom cover. 3. Use a new top cover and go to Assembling a 8‑inch Fixture section. Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 45 4. Disassemble the LED board assembly from the old top cover. Refer to Replacing the LED Board Assembly section. 5. Assemble the new top cover with the LED board assembly. Refer to Replacing the LED Board Assembly. UM-5073, Rev. 1.0, 2021/07/13 Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 46: Replacing The Led Board Assembly
Unscrew the two M6 torx head screws that fasten the LED Optical Assembly bracket to the top cover. Remove the brackets from the prisms being in place when they are delivered to mount the LED board. Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 47: Figure 19: Led Board Assembly (Optical Assembly)
4. Install the new LED Optical Assembly (purchased as a complete assembly) and torque screws to 2.5 Nm. Re-connect the LED lead to the terminal on the PCB. UM-5073, Rev. 1.0, 2021/07/13 Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 48: Figure 20: Optical Assembly Removal
Figure 20: Optical Assembly Removal M6 torx head screws torque 2.5 Nm 6. Put the new LED assembly in place. Fix it with the screws with the correct torque. Figure 21: LED Board connection Red Orientation Line Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 49: Replace The Bottom Cover Assembly
3. From inside the housing, disconnect the connector from the LED board. Refer to Replacing the LED Board Assembly section. 4. Replace the bottom cover. 5. Assemble the light fixture. Refer to Assembling a 8‑inch Fixture section. UM-5073, Rev. 1.0, 2021/07/13 Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 50: Resetting The Fail-Open Converter
Remove pressure relief screw. 2. Refer to Figure 25 figure. Screw pressure test fitting into the pressure relief port (the opening created when the pressure relief screw is removed). Screw fitting hand-tight. Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 51: Figure 24: Pressure Relief Screw
6. Locate the leak source, depressurize, replace the seal that is leaking, reassemble, and retest by following steps 4 and 5. If leak is fixed, depressurize and reinstall the pressure release screw (1 in Figure 25). Go to Installation to finish. UM-5073, Rev. 1.0, 2021/07/13 Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 53: Troubleshooting
Failure to follow this instruction can result in injury or equipment damage. This section contains troubleshooting information. This information covers only the most common problems that you may encounter. If you cannot solve the problem with the information given here, contact your local ADB Safegate representative for help.
Page 55: Spare Parts
Spare parts are available for RELIANCE and RELIANCE IQ inset light fixtures. For more information, see www.adbsafegate.com and the spare part lists, or contact ADB SAFEGATE for assistance. 8.1 Ordering Code Taxiway Edge omnidirectional Light The illustration below clarifies the structure of the ordering code for the RELIANCE Taxiway Edge Omni with one dome.
Page 56: Components
Screw (1) for connection of earthing cable with bottom cover M4X12 DIN 7985-T-A4 Fixation for cable disc 3.5 Nm + Loctite 2045 Pressure release screw 3.5 Nm M5x10 + Loctite 2045 Connection screw between bottom cover and top cover 3.5 Nm Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 57: Interoperability
Metric screw kit 40 Nm (No Loctite) Self-lock nut kit H80 35 Nm (No loctite) gasket 4072.24.781 / 25mm 1411.20.522 1411.20.435 code 1pc 4072.76.560 / 10pc 4072.76.570 / 100pc UM-5073, Rev. 1.0, 2021/07/13 Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 58 Adapter ring SG/Thorn/ID White labyrinth Metric screw kit 40 Nm (No Loctite) Self-locking nut kit 35 Nm (No Loctite) 8"-12" gasket 4072.24.781 / 25mm 1411.20.522 H100 1411.20.430 1pc 4072.76.560 / 10pc 4072.76.570 / 100pc Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 59: Power Table
If part of a RELIANCE 2A system: - The data provided in the table above is not applicable if part of a 2A reliance system. In this case, please contact your local ADB Safegate representative. UM-5073, Rev. 1.0, 2021/07/13 Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 61: Cable Loss
For a primary cable of e.g., 100 m of 6 mm CU-wire, 100 m × 0.12 W/m = 12 W equals the additional loss to be taken into account. UM-5073, Rev. 1.0, 2021/07/13 Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 63: Support
B.2.1 Local Authority Recycling The disposal of ADB SAFEGATE products is to be made at an applicable collection point for the recycling of electrical and electronic equipment. The correct disposal of equipment prevents any potential negative consequences for the environment and human health, which could otherwise be caused by inappropriate waste handling.
Page 64: Adb Safegate Recycling
Main Unit Serial Number. ADB SAFEGATE will continue to monitor and update according for any future requirements for EU directives as and when EU member states implement new regulations and or amendments. It is our aim to maintain our compliance plan and assist our customers.
Page 65 Tel.: +46 (0)40 699 17 00, Internet: www.adbsafegate.com Fax: +46 (0)40 699 17 30 ADB SAFEGATE Airfield Technologies Ltd. China ADB SAFEGATE, China: Unit 603, D Block, CAMIC International Convention Center, No 3, Hua Jia Di East road, ChaoYang district, Beijing 100102 P.R.

ADB Safegate RELIANCE Omni 1-Dome User Manual

Quick Links

Need help?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for ADB Safegate RELIANCE Omni 1-Dome

Summary of Contents for ADB Safegate RELIANCE Omni 1-Dome

Table of Contents