ADB Safegate RELIANCE Shallow Base User Manual
  1. Manuals
  2. Brands
  3. ADB Safegate Manuals
  4. Lighting Equipment
  5. RELIANCE Shallow Base
  6. User manual

ADB Safegate RELIANCE Shallow Base User Manual

8” base and 12” base for ground fixing of inset light fixtures
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
RELIANCE Shallow Base
8" Base and 12" Base for Ground Fixing of Inset Light Fixtures
User Manual
UM-0106, Rev. 1.0, 2019/12/19

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the RELIANCE Shallow Base and is the answer not in the manual?

Questions and answers

Related Manuals for ADB Safegate RELIANCE Shallow Base

Summary of Contents for ADB Safegate RELIANCE Shallow Base

  • Page 1 RELIANCE Shallow Base 8” Base and 12” Base for Ground Fixing of Inset Light Fixtures User Manual UM-0106, Rev. 1.0, 2019/12/19...
  • Page 3 Where applicable, per FAA EB67 (applicable edition), ADB SAFEGATE L858(L) Airfield Guidance Signs are warranted against electrical defects in design or manufacture of the LED or LED specific circuitry for a period of 4 years. ADB SAFEGATE LED light fixtures (with the exception of obstruction lighting) are warranted against mechanical and physical defects in design or manufacture for a period of 12 months from date of installation;...
  • Page 4 This manual could contain technical inaccuracies or typographical errors. ADB SAFEGATE BVBA reserves the right to revise this manual from time to time in the contents thereof without obligation of ADB SAFEGATE BVBA to notify any person of such revision or change. Details and values given in this manual are average values and have been compiled with care. They are not binding, however, and ADB SAFEGATE BVBA disclaims any liability for damages or detriments suffered as a result of reliance on the information given herein or the use of products, processes or equipment to which this manual refers.

  • Page 5: Table Of Contents

    1.1.5 Maintenance Safety....................................... 3 1.1.6 Material Handling Precautions, ESD................................4 2.0 Safety instructions................................... 5 3.0 Introduction....................................7 3.1 RELIANCE Shallow Base 8”-135 mm Base 12”-150 mm..........................7 3.2 Delivery of units...........................................7 3.3 Overview of unit types.......................................7 3.4 Base options..........................................7 4.0 Installation....................................13 4.1 Cabling options..........................................13...
  • Page 6 RELIANCE Shallow Base TABLE OF CONTENTS Copyright ADB Safegate, All Rights Reserved ©...
  • Page 7 Figure 15: Electrical connection in a base with side access............................16 Figure 16: ALIGNMENT DEVICE (IDM 4306)..................................20 Figure 17: PARALLEL CENTER LINE..................................... 20 Figure 18: CURVED SECTION........................................ 20 Figure 19: POSITION & ALIGN......................................21 Figure 20: LIGHT INSTALLATION......................................25 UM-0106, Rev. 1.0, 2019/12/19 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 8 RELIANCE Shallow Base List of Figures viii Copyright ADB Safegate, All Rights Reserved ©...
  • Page 9 List of Tables Table 1: Accessory kits..........................................29 Table 2: Accessories and spare parts....................................30 Table 3: Accessory kits..........................................30 Table 4: Accessories and spare parts....................................31 Table 5: ADB SAFEGATE Support......................................33 UM-0106, Rev. 1.0, 2019/12/19 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 10 RELIANCE Shallow Base List of Tables Copyright ADB Safegate, All Rights Reserved ©...

  • Page 11: Safety

    1.0 Safety Introduction to Safety This section contains general safety instructions for installing and using ADB SAFEGATE equipment. Some safety instructions may not apply to the equipment in this manual. Task- and equipment-specific warnings are included in other sections of this manual where appropriate.

  • Page 12: Introduction To Safety

    Using this equipment in ways other than described in this manual may result in personal injury, death or property and equipment damage. Use this equipment only as described in this manual. Failure to follow this instruction can result in serious injury or equipment damage Copyright ADB Safegate, All Rights Reserved ©...

  • Page 13: Material Handling Precautions: Storage

    Allow only qualified personnel to make repairs. Repair or replace the malfunctioning component according to instructions provided in its manual. Failure to follow these instructions can result in death or equipment damage UM-0106, Rev. 1.0, 2019/12/19 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 14: Material Handling Precautions, Esd

    • The tip of the soldering iron must be grounded. • Electronic modules and components must be stored and transported in conductive packing. Failure to follow this instruction can result in equipment damage Copyright ADB Safegate, All Rights Reserved ©...

  • Page 15: Safety Instructions

    MAINTENANCE WORK SHOULD ONLY BE CARRIED OUT BY TRAINED AND EXPERIENCED PERSONNEL. ALSO, WHEN WORKING ON CIRCUITS USING AIRFIELD SMART POWER SYSTEM (ASP) THE SCM MUST BE TUNED OFF. UM-0106, Rev. 1.0, 2019/12/19 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 16 RELIANCE Shallow Base Safety instructions Copyright ADB Safegate, All Rights Reserved ©...

  • Page 17: Introduction

    Shallow Bases are receptacles for inset lights for site requirements at airports. The bases are 8” and 12” in size and ™ are compatible with ADB SAFEGATE inset lights. It may be possible to use with other manufacturers light units, however compatibility must be checked separately.

  • Page 18: Figure 1: Bottom Entry For 8" Base

    The option includes: 0 – Ø100 mm (8" bases), Ø130 mm (12" bases) bottom entry for cables. This option is for cabling in the field with buried conducts. Figure 2: Bottom entry for 12” base Copyright ADB Safegate, All Rights Reserved ©...

  • Page 19: Figure 3: 2-Side Entry For 12" Base - One Cable

    1 x Cable connector kit, cable and connector • 1 x Obstruction packer Two Cables: • 2 x Cable connector kit, cables and connectors Figure 4: 2-side entries for 12” base – Two cables UM-0106, Rev. 1.0, 2019/12/19 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 20: Figure 5: 2-Side Entries For 8" Base - One Cable

    One cable: • 1 x Cable gland system • 1 x Obstruction packer Two Cables: • 2 x Cable gland systems Figure 6: 2-side entries for 8” base – Two cables Copyright ADB Safegate, All Rights Reserved ©...

  • Page 21: Figure 7: Bolts

    Base 12”-150-X-X-U Figure 10: UNC The option includes: U - For light unit fixing with UNC threads. Note This option is only available with locking type stainless steel thread elements. UM-0106, Rev. 1.0, 2019/12/19 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 22 RELIANCE Shallow Base Introduction Copyright ADB Safegate, All Rights Reserved ©...

  • Page 23: Installation

    22/24 mm fork wrench for cable gland. • 8 mm socket wrench for a ground screw. • Two component fixing compound. • Cable groove sealer (saw cut/grooves cabling system only). UM-0106, Rev. 1.0, 2019/12/19 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 24: Civil Works

    It is also important that minimum bending radius for the cable type to be used is not exceeded in any part of the groove. For more information, see the cable manufacturer’s technical data for minimum radius. Copyright ADB Safegate, All Rights Reserved ©...

  • Page 25: Final Preparation

    Allow approximately 35 cm secondary cable inside a 12" base respectively 25 cm inside an 8" base. Seal the bottom hole. Note It may not be possible to seal before the alignment jig is set. UM-0106, Rev. 1.0, 2019/12/19 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 26: Electrical Connections In Base With Side Access

    Allow approximately 35 cm secondary cable inside a 12" base respectively 25 cm inside a 8" base. Tighten the cable gland (B) with 24 mm fork wrench. Copyright ADB Safegate, All Rights Reserved ©...
  • Page 27 Install an obstruction cap (F). From the outside of the base, position the obstruction cap in the threaded hole of the base. Fasten the obstruction cap in the threaded hole of the base. UM-0106, Rev. 1.0, 2019/12/19 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 28: Installing The Base

    For easier and more accurate base installation when using Positioning jig for 8”/12”-bases, an optional tool called Sight Telescope can be used. Instructions for how to use the Positioning jig and the Sight Telescope can be found later on in this chapter. Copyright ADB Safegate, All Rights Reserved ©...
  • Page 29 The matrix below describes the main functions of ADB SAFEGATE four alignment devices for bases. Positioning jig for 8”- Positioning jig for 12”- IDM 6092 IDM 4306 bases bases for 8”-bases for 12”-bases (Vertical and horizontal- (Vertical and horizontal- (Vertical- adjustment)

  • Page 30: Figure 16: Alignment Device (Idm 4306)

    For 12” base, side access can be aimed to six different directions depending on which index alignment tool is set. For a curved section base, align by aiming the alignment tool towards the curve center. Copyright ADB Safegate, All Rights Reserved ©...

  • Page 31: Figure 19: Position & Align

    This is not required if the base is new from the box. Place a specific positioning tool (8" or 12") on the base. Fasten the fixing knobs (nuts). Carefully place the base inside the bore hole. UM-0106, Rev. 1.0, 2019/12/19 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 32 15 cm. For more information, see 0 Electrical Connections (shallow base with side access). Fasten the sight telescope, if required, on the top of the positioning tool. Copyright ADB Safegate, All Rights Reserved ©...
  • Page 33 Remove the sight telescope (option), if used. Pour resin in the hole to set the base (5). Remove the positioning tool when the resin has completely set. Deflate/remove the ball, if used. UM-0106, Rev. 1.0, 2019/12/19 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 34: Fixation Of A Base

    Typical amount of resin needed with nominal installation hole dimensions. Base receptacle twin-shell construction cause lots of variation to resin consumption because the filling rate of the cavity depends on several issues such as resin type, working method, conditions, etc. Copyright ADB Safegate, All Rights Reserved ©...

  • Page 35: Installing A Fitting

    10-40 rpm. It is also recommended to use a suitable lubricant when fastening the bolts (use nickel or graphite grease, but NOT copper-based grease as it stimulates corrosion). UM-0106, Rev. 1.0, 2019/12/19 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 36 RELIANCE Shallow Base Installation Copyright ADB Safegate, All Rights Reserved ©...

  • Page 37: Maintenance

    Depending on the base installation it might be also possible to repair/replace secondary cable gland/ sealing or even the cable itself. Make sure you have read and understood safety instructions before any maintenance work is started (see Safety instructions). UM-0106, Rev. 1.0, 2019/12/19 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 38 RELIANCE Shallow Base Maintenance Copyright ADB Safegate, All Rights Reserved ©...

  • Page 39: Spare Parts

    6.0 Spare Parts 6.1 RELIANCE shallow base 8" and 12" Note Contact ADB SAFEGATE for assistance with ordering spare parts and accessories, www.adbsafegate.com. Table 1: Accessory kits Description Image example Accessory kit 1: Two single-core cables connector kit • 1 × FAA style 7 female connector, 2×2.5 mm², 900 mm cables.

  • Page 40: Table 2: Accessories And Spare Parts

    1 or 2 13127 Two-core cables connector kit including cable Accessory kit 2: 1 or 2 17770 One-core cable Ø 9-12 mm connector kit Side entry cable connector kit with tube 1 or 2 17851 Copyright ADB Safegate, All Rights Reserved ©...

  • Page 41: Table 4: Accessories And Spare Parts

    HEX Screw UNC3/8”×1” 2 or 6 18456 18457 Ground screw 17732 Stud bolt M10 2 or 6 17769 O-ring gasket for 8” base 13092 O-ring gasket for 12” base 10391 18458 UM-0106, Rev. 1.0, 2019/12/19 Copyright ADB Safegate, All Rights Reserved ©...
  • Page 42 RELIANCE Shallow Base Spare Parts Copyright ADB Safegate, All Rights Reserved ©...

  • Page 43: Support

    7.2.1 Local authority recycling The disposal of ADB SAFEGATE products is to be made at an applicable collection point for the recycling of electrical and electronic equipment. The correct disposal of equipment prevents any potential negative consequences for the environment and human health, which could otherwise be caused by inappropriate waste handling.
  • Page 44 Main Unit Serial Number. ADB SAFEGATE will continue to monitor and update according for any future requirements for EU directives as and when EU member states implement new regulations and or amendments. It is our aim to maintain our compliance plan and assist our customers.
  • Page 45 Tel.: +46 (0)40 699 17 00, Internet: www.adbsafegate.com Fax: +46 (0)40 699 17 30 ADB SAFEGATE Airfield Technologies Ltd. China ADB SAFEGATE, China: Unit 603, D Block, CAMIC International Convention Center, No 3, Hua Jia Di East road, ChaoYang district, Beijing 100102 P.R.

Table of Contents