ADB Safegate RELIANCE User Manual

Omni light 8-inch

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RELIANCE Omni Light

8-inch

User Manual

UM-5027, Rev. 1.0, 2020/12/10

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Page 1 RELIANCE Omni Light 8-inch User Manual UM-5027, Rev. 1.0, 2020/12/10...
Page 3 Material Handling Precautions and Storage precautions that must be followed. ADB SAFEGATE reserves the right to examine goods upon which a claim is made. Said goods must be presented in the same condition as when the defect therein was discovered. ADB SAFEGATE furthers reserves the right to require the return of such goods to establish any claim.
Page 4 This manual could contain technical inaccuracies or typographical errors. ADB SAFEGATE BV reserves the right to revise this manual from time to time in the contents thereof without obligation of ADB SAFEGATE BV to notify any person of such revision or change. Details and values given in this manual are average values and have been compiled with care. They are not binding, however, and ADB SAFEGATE BV disclaims any liability for damages or detriments suffered as a result of reliance on the information given herein or the use of products, processes or equipment to which this manual refers.
Page 5: Table Of Contents
4.3 Installation and removal of the 8-inch light fixture ........................... 14 5.0 Operation ....................................17 5.1 RELIANCE Intelligent Lighting ................................... 17 5.2 RELIANCE IQ and the 2A Concept ................................... 17 5.3 Sensor Interface Unit (SIU) ....................................17 5.4 Network Concentrator Unit (NCU) ................................... 17 5.5 Series Circuit Modem (SCM) ....................................
Page 6 A.0 INTEROPERABILITY ................................57 B.0 POWER TABLE ..................................59 C.0 CABLE LOSS ..................................61 D.0 SUPPORT ....................................63 D.1 ADB SAFEGATE Website ...................................... 63 D.2 Recycling ............................................ 63 D.2.1 Local Authority Recycling ..................................63 D.2.2 ADB SAFEGATE Recycling ..................................64...
Page 7 List of Figures Figure 1: RELIANCE Omni, 4 prisms ....................................7 Figure 2: In an 8‑in base ........................................13 Figure 3: In a 12‑in base with adapter ring ................................... 13 Figure 4: Omnidirectional Light, 4 prisms, 8-inch ..............................30 Figure 5: Fixture upside down ......................................31 Figure 6: Lifting up housing ........................................
Page 9 List of Tables Table 1: Legend Exploded View ......................................30 Table 2: Interoperability matrix ......................................57 UM-5027, Rev. 1.0, 2020/12/10 Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 11: Safety
1.0 Safety Introduction to Safety This section contains general safety instructions for installing and using ADB SAFEGATE equipment. Some safety instructions may not apply to the equipment in this manual. Task- and equipment-specific warnings are included in other sections of this manual where appropriate.
Page 12: Introduction To Safety
Using this equipment in ways other than described in this manual may result in personal injury, death or property and equipment damage. Use this equipment only as described in this manual. Failure to follow this instruction can result in serious injury or equipment damage Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 13: Material Handling Precautions: Storage
Allow only qualified personnel to make repairs. Repair or replace the malfunctioning component according to instructions provided in its manual. Failure to follow these instructions can result in death or equipment damage UM-5027, Rev. 1.0, 2020/12/10 Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 14: Material Handling Precautions: Fasteners
Note To minimize the risk of errors, the ADB SAFEGATE Sales Representative will have information on which gasket goes with which base. This information is also provided in the product Data sheets, the User Manuals and the Spare Part Lists.
Page 15: About This Manual
2.0 About this Manual This document includes information on the RELIANCE omnidirectional 8-inch inset light fixture with a focus on safety, installation and maintenance procedures. For more information, see www.adbsafegate.com. Note It is very important to read this document before any work is started.
Page 16 North Atlantic Treaty Organization Network Concentrator Unit Series Circuit Filter Series Circuit Modem SMGCS Surface Movement Guidance and Control System System Switch Unit STAC Service Technique de l'Aviation Civile (France) STANAG Standardization Agreement (NATO) Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 17: General Information
IQ at a later stage NOTICE RELIANCE IQ light fixtures are not fail-open light fixtures. When IQ is activated the monitoring as well as the control functionality is handled by the ILCMS system. UM-5027, Rev. 1.0, 2020/12/10...
Page 18: Led Apron Maneuvering
• Available with IR as an option Accessories Refer to the RELIANCE inset user manual for 8-inch lights. Power Supply An integrated, encapsulated 6.6A electronic converter. Two-pole L-823 FAA Style 6 (2-pin) plug for connection to the transformer. Power factor typically > 0.95 at 6.6 A. Power consumption 35 W.
Page 19: Led Taxiway Edge
Note • Refer to the appendix of RELIANCE inset user manual for 8-inch lights for a complete power table and the cable loss formula. • Refer to the annex section. Maintenance and Installation Refer to the RELIANCE inset user manual for 8-inch lights and to the interoperability information for installation in a specific base.
Page 20 Refer to the appendix of RELIANCE inset user manual for 8-inch lights for a complete power table and the cable loss formula. • Refer to the annex section. Maintenance and Installation Refer to the RELIANCE inset user manual for 8-inch lights and to the interoperability info for installation in a specific base. Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 21 Deep base and / or adapter rings to be ordered separately. For more information about the product, including manuals and certifications, please see our Product Center on the ADB SAFEGATE website: www.adbsafegate.com. UM-5027, Rev. 1.0, 2020/12/10 Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 23: Installation
If the inset light fixture is to be installed on another type of base or adapter ring not provided by ADB SAFEGATE, contact ADB SAFEGATE. The inset light fixture is fixed in the base by six M10 lock nuts or by six M10×25 or M10×22 bolts dependent on base installation.
Page 24: Installation And Removal Of The 8-Inch Light Fixture
3. Remove and check the O-ring gasket. Note It is recommended to change the gasket, lock nuts or bolts each time the light fixture is removed or dismounted from the base. For more information, refer to INTEROPERABILITY appendix. Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 25 Make sure to know what base the light fixture will be installed in, in order to chose the correct gasket, bolts and nuts. Failure to follow these cautions can result in equipment damage or aircraft FOD. For more information, see INTEROPERABILITY. UM-5027, Rev. 1.0, 2020/12/10 Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 27: Operation
Intelligent Lighting system using an SIU. The SIU communicates the detect/no-detect status signals as well as its own status to the series circuit in the same manner as the RELIANCE IQ. The SIU is also connected to the secondary side of a standard isolation transformer using a standard 2-pin FAA-style connector.
Page 28: Programming Reliance Iq
RELIANCE IQ is delivered as a pre-programmed unit with field position information and monitor / control parameter settings. The RELIANCE IQ can also be programmed during maintenance or updated remotely from the sub-station if installed in a circuit using the Wake on Circuit function.
Page 29 Using the cable supplied (RS-232), connect the shorter cable end with LOAD / RESET (591836) to the PC and the longer cable end to the LPC. Note For more information, see the marking on the LOAD / RESET box. Connect the LPC to a RELIANCE IQ product UM-5027, Rev. 1.0, 2020/12/10 Copyright ADB SAFEGATE, All Rights Reserved...
Page 30: Software Programming
Note : The Short Circuit Plug should be 1. Using the cable supplied (594115), connect to Output 1 or Output 2 to a RELIANCE IQ product. connected to the output NOT in use, either Output 1 or Output 2. The two outputs are connected in series to give equal functionality.
Page 31 Properties. Select the Hardware tab and click Device Manager. Select Ports (COM & LPT) to view the COM-port in use, for example USB to Serial bridge (COM 2). 6. Set the connection to LPU. UM-5027, Rev. 1.0, 2020/12/10 Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 32 10. From the LPU Manager tab, enter the PID number in the text field, manually or by using a bar code reader. Note The number corresponds to the product information number found on the bottom of the RELIANCE IQ, as in the previous step.
Page 33 If the unit without fault, click OK and the unit is now ready to use. 15. Disconnect the RELIANCE IQ product cable. 16. Turn off the SCM, LPC for at least 30 seconds to fully power down the RELIANCE IQ or when no more RELIANCE IQ products are to be configured.
Page 34: Connection In A Series Circuit
RELIANCE RELIANCE The extent of use of all RELIANCE IQ functionality is determined by the application. All functionality described in this document is not necessarily used at a specific installation. This section is a summary of common functionality available in RELIANCE IQ.
Page 35: Command Memory
5.9.4 Command Memory When current in the series circuit is lost if a CCR is turned off or for any other reason, RELIANCE IQ remembers the current lamp status for a limited amount of time. The IQ can be configured to, once current is restored in the circuit, set the lamp to the remembered state, typically the last commanded state before a power loss.
Page 37: Maintenance
Spare parts are available, if required. For more information, see www.adbsafegate.com and the Spare Parts List document, or contact ADB SAFEGATE for assistance. Important Use of incorrect combination of gaskets, bolts and nuts can create severe damages to the product installation and create multiple safety risks.
Page 38: Basic Maintenance Program
Failure to follow these safety procedures can result in personal injury or death. • Allow only qualified personnel to install ADB SAFEGATE and auxiliary equipment. Use only approved equipment. Using unapproved equipment in an approved system may void FAA approvals. Observe and follow the safety instructions in this document and all other related documentation.
Page 39 3. Replace a light engine. 4. Replace a prism and its gasket. 5. Replace the bottom cover and converter. 6. Reset the fail-open converter. Depending on type and size of nuts and bolts UM-5027, Rev. 1.0, 2020/12/10 Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 40: Exploded View
Screw M3x8 DIN7985-T-A2 4 pc Gasket 4 pc Prism 4 pcs Protection prism plate 4 pcs Holder prism 4 pcs LED board 4 pcs Screw M4 x6 16 pcs Screw M3x8 DIN7985-T-A2 16 pcs Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 41: Opening A 8-Inch Fixture
Converters with two connectors: The cables should have colored wires away from each other and crossed.Light fixtures with only one LED-board need to have its LED-board connected to the LED B channel. UM-5027, Rev. 1.0, 2020/12/10 Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 42: Figure 8: Converter With 1 Connector
6. Tighten the four screws using a torque limiting spanner 4 mm Allen key to a torque of 8 Nm (equivalent to 0.8 kg m or 8 g.cm). Note Refer to Figure 11 figure. Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 43: Checking The Light Fixture For Watertightness
2. The light fixture is ready to be reinstalled in the field. WARNING Never exceed pressure of 150 kPa inside the light fixture as this may lead to personal injuries and damage the light. UM-5027, Rev. 1.0, 2020/12/10 Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 44: Replacing A Light Engine In A 8-Inch Fixture
Figure 12 figure. Figure 12: Light engine replacement 1. Disassemble the light fixture. 2. Detach and remove the LED board holder, including 4 screws from the body, using a 3 mm Allen key. Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 45: Figure 13: Removing The Led Board Holder
2. Tighten the same screws to a torque of 4.5 Nm, following figure call-outs 5-9. Note Refer to Figure 14 figure. Figure 14: Tightening screws 4 7 2 8 UM-5027, Rev. 1.0, 2020/12/10 Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 46: Replacing The Top Cover
When a top cover is replaced, new LED boards (which are mounted on the brackets) have to be mounted. For LED board replacement new gaskets and blue spacers are required. They are available separately. 1. Open the light: Disconnect the top cover from the bottom cover. Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 47: Figure 16: Top Cover With Bottom Cover
Follow the instruction on mounting a LED board in the Replacing the LED Board section. 4. Place the components on the bottom cover. 5. Reconnect the parts and the cables. UM-5027, Rev. 1.0, 2020/12/10 Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 48 RELIANCE Omni Light Maintenance 6. Place the new top cover on the top cover with component and connect them with the screws and connectors. 7. Close the fixture. Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 49: Replacing The Connection Board
Figure 17: Replacing the connection board 1. Disconnect the red connectors from the connection board. 2. Loosen the cables. 3. Remove the old connection board with the isolation board from the top cover. UM-5027, Rev. 1.0, 2020/12/10 Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 50: Figure 18: Two Connector Types (Replaceable)
(2 pieces of 180 mm each) connect the connection board with the converter. The cables are available separately in a cable kit. Figure 18: Two connector types (replaceable) Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 52: Replacing The Led Board
Make sure you throw them away! 1. Remove the brackets from the prisms being ih place when they are delivered to mount the LED board. Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 53: Figure 20: Led Sub Assembly (Optical Assembly)
2. Put the new LED board (number 2) onto the assembly with cables. 3. Connect the cables with the LED board. 4. Set the LED optical assembly with the prism protection plate and the prism on the gasket (prism assembly kit). UM-5027, Rev. 1.0, 2020/12/10 Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 54: Replacing A Prism, Its Gaskets And The Blue Spacers (Prism Protection Plates) In A 8-Inch Fixture
Every time the prism holders are replaced, the prism protection plates (blue spacers) require replacement, too. b) Remove bracket number d) and replace parts a), b) and c). Note Refer to Figure 21 figure. Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 55: Figure 21: Exploded View - Prism Replacement
2. Detach and remove the LED board holder, including 4 screws from the body, using a 3 mm Allen key. See Figure Remember Never reuse the screws Screws! The screws number e) are included in the kit (not as spare parts). Note Refer to Figure 21 figure. UM-5027, Rev. 1.0, 2020/12/10 Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 56: Figure 22: Remove Led Board Holder
4. Check that the O-ring of the prism gasket is even in the chambered area. 5. Place the new Teflon protective plate and steel plate over the prism and prism gasket and tighten the two M4 screws to a torque of 4.5 Nm. Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 57: Figure 25: Prism Holder Edge
Figure 26: Tighten screws in sequence 4 7 2 8 9. Re-tighten the two screws on the steel plate to 4.5 Nm. See Figure 10. Assemble the light fixture. UM-5027, Rev. 1.0, 2020/12/10 Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 58: Replacing The Bottom Cover And Converter
1. Place the new gasket on the new bottom cover with the converter. 2. Connect the LED board cable(s). Note the orientation and alignment of the cables in Figure 28 Figure 29 figures. Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 59: Resetting The Fail-Open Converter 2.3
1. Locate the 3-pin reset connector(s) on the converter. For the two-connector converter, there is one reset connector for each side. 2. Place the 2-way electrical shunt (2.54 mm spacing) over the two pins marked red. Note Refer to Figure 31 Figure 32 figures UM-5027, Rev. 1.0, 2020/12/10 Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 60: Resetting The Fail-Open Converters 48010921 And 48011111
For converters with 2 connectors, always replace both fuse resistors related to the A/B channel that needs to be reset. If both A and B channel needs a reset, replace all 4 fuse resistors. Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 61 4. Dispose the old fuse resistor. 5. Place the legs of the new fuse resistors in the sockets. 6. Assemble the light fixture and perform a functional test. UM-5027, Rev. 1.0, 2020/12/10 Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 63: Spare Parts
7.0 Spare Parts Spare parts are available for RELIANCE and RELIANCE IQ inset light fixtures. For more information, see www.adbsafegate.com and the spare part lists, or contact ADB SAFEGATE for assistance. 7.1 Ordering Code Apron Maneuvering omnidirectional Light The illustration below clarifies the structure of the ordering code for the RELIANCE Apron Maneuvering Omni.
Page 64: Ordering Code Taxiway Edge Omnidirectional Light
RELIANCE Omni Light Spare Parts 7.2 Ordering Code Taxiway Edge omnidirectional Light The illustration below clarifies the structure of the ordering code for the RELIANCE Taxiway Edge Omni. Ordering Code RSTE Primary Standard 1 = FAA / ICAO Market-Specific 0 = None...
Page 65: Components
LED optical (sub) assembly screws 1-1.2 Nm + Loctite 2045 M3x6 Pan head cross recess screw M5x14 8 Nm M6x1 Inner pan lock nut (mounted by manufacturer) 1.5 Nm + Loctite 577 UM-5027, Rev. 1.0, 2020/12/10 Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 66 PCB screw for inner pan (mounted by manufacturer) 1.5 Nm - no Loctite M4x6 Ground fixation screw for inner pan (mounted by 1.5 Nm - no Loctite manufacturer) M4x10 Cable disc screw 2.5 Nm - no Loctite Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 67: Interoperability
2701 2701 1411.20.522 1411.20.430 SGE.SP24525 / 100 pc. Safegate 8" - 135 mm; Red O-ring RELIANCE BASE 8" - SGE48001298 135 mm; Metric screw kit Self-locking nut SGE.SP24523 / 40 Nm (No 40 Nm (No Thorn 8" - 100 mm;...
Page 68 Adapter ring SG/ Red O-ring Metric screw kit 40 Nm (No Self-locking nut 40 Nm (No Thorn/ID 8"-12" SGE48001298 25 mm Loctite) kit H100 Loctite) SGE.SP24523 / 1411.20.522 1411.20.430 10 pc. SGE.SP24526 / 100 pc. Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 69: Power Table
Extra losses in primary cables are not included in above table; these extra losses will result in a higher required CCR load. • Efficiency of the secondary transformer depends on the supplier of secondary transformers. UM-5027, Rev. 1.0, 2020/12/10 Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 71: Cable Loss
For a primary cable of e.g., 100 m of 6 mm CU-wire, 100 m × 0.12 W/m = 12 W equals the additional loss to be taken into account. UM-5027, Rev. 1.0, 2020/12/10 Copyright ADB SAFEGATE, All Rights Reserved ©...
Page 73: Support
D.2.1 Local Authority Recycling The disposal of ADB SAFEGATE products is to be made at an applicable collection point for the recycling of electrical and electronic equipment. The correct disposal of equipment prevents any potential negative consequences for the environment and human health, which could otherwise be caused by inappropriate waste handling.
Page 74: Adb Safegate Recycling
Main Unit Serial Number. ADB SAFEGATE will continue to monitor and update according for any future requirements for EU directives as and when EU member states implement new regulations and or amendments. It is our aim to maintain our compliance plan and assist our customers.
Page 75 Tel.: +46 (0)40 699 17 00, Internet: www.adbsafegate.com Fax: +46 (0)40 699 17 30 ADB SAFEGATE Airfield Technologies Ltd. China ADB SAFEGATE, China: Unit 603, D Block, CAMIC International Convention Center, No 3, Hua Jia Di East road, ChaoYang district, Beijing 100102 P.R.

This manual is also suitable for:

Reliance iq Reliance iq0

ADB Safegate RELIANCE User Manual

1 Safety

2 About this Manual

3 General Information

4 Installation

5 Operation

6 Maintenance

7 Spare Parts

Interoperability

Power Table

Cable Loss

Support

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