ADB Safegate RELIANCE Guidance Sign User Manual

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RELIANCE Sign

Guidance Sign and Gate Sign

User Manual

UM-4007, Rev. 1.0, 2019/11/13

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Page 1 RELIANCE Sign Guidance Sign and Gate Sign User Manual UM-4007, Rev. 1.0, 2019/11/13...
Page 3 Where applicable, per FAA EB67 (applicable edition), ADB SAFEGATE L858(L) Airfield Guidance Signs are warranted against electrical defects in design or manufacture of the LED or LED specific circuitry for a period of 4 years. ADB SAFEGATE LED light fixtures (with the exception of obstruction lighting) are warranted against mechanical and physical defects in design or manufacture for a period of 12 months from date of installation;...
Page 4 This manual could contain technical inaccuracies or typographical errors. ADB SAFEGATE BVBA reserves the right to revise this manual from time to time in the contents thereof without obligation of ADB SAFEGATE BVBA to notify any person of such revision or change. Details and values given in this manual are average values and have been compiled with care. They are not binding, however, and ADB SAFEGATE BVBA disclaims any liability for damages or detriments suffered as a result of reliance on the information given herein or the use of products, processes or equipment to which this manual refers.
Page 5: Table Of Contents
7.3 Internal Wiring - Series Powered LED................................44 7.4 Internal Wiring - Voltage Powered LED................................45 8.0 Spare Parts....................................47 8.1 RELIANCE Sign ..........................................47 9.0 SUPPORT....................................53 9.1 ADB SAFEGATE website......................................53 9.2 Recycling............................................53 9.2.1 Local authority recycling....................................53 9.2.2 ADB SAFEGATE recycling...................................53 UM-4007, Rev. 1.0, 2019/11/13...
Page 7: Safety
1.0 Safety Introduction to Safety This section contains general safety instructions for installing and using ADB SAFEGATE equipment. Some safety instructions may not apply to the equipment in this manual. Task- and equipment-specific warnings are included in other sections of this manual where appropriate.
Page 8: Introduction To Safety
Using this equipment in ways other than described in this manual may result in personal injury, death or property and equipment damage. Use this equipment only as described in this manual. Failure to follow this instruction can result in serious injury or equipment damage Copyright ADB Safegate, All Rights Reserved ©...
Page 9: Material Handling Precautions: Storage
Note To minimize the risk of errors, the ADB SAFEGATE Sales Representative will have information on which gasket goes with which base. This information is also provided in the product Data sheets, the User Manuals and the Spare Part Lists.
Page 10: Operation Safety
• Allow only qualified personnel to make repairs. Repair or replace the malfunctioning component according to instructions provided in its manual. Failure to follow these instructions can result in death or equipment damage Copyright ADB Safegate, All Rights Reserved ©...
Page 11: Material Handling Precautions, Esd
• Allow only qualified personnel to perform maintenance, troubleshooting, and repair tasks. • Only persons who are properly trained and familiar with ADB SAFEGATE equipment are permitted to service this equipment. • An open airfield current circuit is capable of generating >5000 Vac and may appear OFF to a meter.
Page 13: About This Manual
™ For more information, see www.adbsafegate.com. Note It is very important to read this document before any work is started. UM-4007, Rev. 1.0, 2019/11/13 Copyright ADB Safegate, All Rights Reserved ©...
Page 15: Introduction
The RELIANCE Sign reacts as a halogen lamp with a resistive load profile. When turning on a Constant Current Regulator (CCR), the CCR does not trip as the current does not fluctuate with RELIANCE technology. UM-4007, Rev. 1.0, 2019/11/13 Copyright ADB Safegate, All Rights Reserved ©...
Page 16 900 x 900 mm Gate sign @ 230VAC 1200 x 1200 mm Gate sign @ 230VAC Table 3: Environment Characteristics Symbol Unit Operating humidity range Operating temperature range °C Storage temperature range °C Copyright ADB Safegate, All Rights Reserved ©...
Page 17 When installed, the total sign heights mounted on poles increases by 100 mm. The height and width of the sign including frame is 100 mm more than the visible front area. UM-4007, Rev. 1.0, 2019/11/13 Copyright ADB Safegate, All Rights Reserved ©...
Page 18 Precast foundations are optional. Collar shims are not included as part of the sign assemblies. The frangible couplings are only designed to be with foundations that accept 60 mm diameter pipe and have an insertion depth for the pipe of 625 mm. Copyright ADB Safegate, All Rights Reserved ©...
Page 19 All descriptions and photometric characteristics in this publication present only general particulars and shall not form part of any contract. The right is reserved to change them without prior notification. UM-4007, Rev. 1.0, 2019/11/13 Copyright ADB Safegate, All Rights Reserved ©...
Page 21: Installation
Frangible coupling C-C distances (mm) 700 x 1150 FC 3.8 700 x 1300 FC 3.8 700 x 1600 FC 3.1 700 x 1800 FC 3.1 700 x 2100 FC 3.8 UM-4007, Rev. 1.0, 2019/11/13 Copyright ADB Safegate, All Rights Reserved ©...
Page 22 Poles with their respective frangible couplings are assembled at the factory. All poles are shipped in the same crate and packaged in groups of 2, 3 or 4 poles, to help indicate which sign they are to be used with. Copyright ADB Safegate, All Rights Reserved ©...
Page 23: Tools To Use
Small flat screwdriver to be used when installing power cable • Spirit level • Tape measure Once site preparation is complete, the correct poles and frangible couplings must be identified for a sign installation. UM-4007, Rev. 1.0, 2019/11/13 Copyright ADB Safegate, All Rights Reserved ©...
Page 24: External Electrical Connections
Figure 4: Cable entrance and ground connection Cable entrance Ground connection screw 4.2 Mounting system Prepare the installation site. Make sure that the correct poles and frangible couplings are used at installation, see Poles and frangible couplings measurement. Copyright ADB Safegate, All Rights Reserved ©...
Page 25 Figure 5: Mounting profile on poles Upper mounting profile Poles M6 spring lock washer M6 stop screw Mounting profile U- lamp M8 hex screw M8 lock nut M8 flat washer UM-4007, Rev. 1.0, 2019/11/13 Copyright ADB Safegate, All Rights Reserved ©...
Page 26 RELIANCE Sign Installation 3. Hang the sign on the mounting profile. The flange of the sign match the track in the mounting profile. Figure 6: Placement of sign on poles ection Copyright ADB Safegate, All Rights Reserved ©...
Page 27: Mounting A Tether Wire
The sign should always be secured using the supplied tether wire. It is recommended to place the supplied bracket on the bottom frame, 300 mm from the edge of the sign on each side. Tools to use • Drill of ø6.5 mm • Double-sided tape 30 x 45 mm UM-4007, Rev. 1.0, 2019/11/13 Copyright ADB Safegate, All Rights Reserved ©...
Page 28 3. Peel off the protective cover from the double-sided tape on the bracket. Figure 9: Peel off the protective cover 4. Mount the bracket at its intended place on the lower profile. Figure 10: Place the bracket Copyright ADB Safegate, All Rights Reserved ©...
Page 29 Figure 11: Drill holes through the profile 6. On the back, mount the two eye bolts with a washer between the eye bolt and bracket. Figure 12: Mount washers and eye bolts UM-4007, Rev. 1.0, 2019/11/13 Copyright ADB Safegate, All Rights Reserved ©...
Page 30: Tether Wire - With Pre-Drilled Holes
Wrench Installation 1. Choose which of the prepared tether wire locations to use based on the sign’s specific installation site. 2. Place the bracket on the lower frame. Figure 14: Place the bracket Copyright ADB Safegate, All Rights Reserved ©...
Page 31: Electrical Connection
6. Fasten the tethering wire bracket to the mounting base of the pole or in the foundation. 4.4 Electrical connection Before you start, make sure that the sign is unpowered. UM-4007, Rev. 1.0, 2019/11/13 Copyright ADB Safegate, All Rights Reserved ©...
Page 32: Bird Deterrent Spikes (Optional)
4. Attach the bird spike sections using an outdoor adhesive. NOTE: Do not use fasteners when attaching the bird spikes as it can effect the weather resistance of the sign. Figure 17: Bird spike Copyright ADB Safegate, All Rights Reserved ©...
Page 33: Reflective Tape
Install the sign on the desired location using the mounting rails together with T-bolts and Rail-nuts. Acquire a clamp of appropriate size compared to the mounting pole. Chose T-bolts/Rail-nut designed for the dimension of the mounting rails, which is 41/41/2.5. Note Do not lift in the electronics box. UM-4007, Rev. 1.0, 2019/11/13 Copyright ADB Safegate, All Rights Reserved ©...
Page 34 2. Open the electronics box and attach the leads to the appropriate terminal contacts. 3. Tighten the cable gland. 4. Energize the power circuit to which the sign is connected and check for proper operation. Mounting rails Example of clamp Copyright ADB Safegate, All Rights Reserved ©...
Page 35: Operation
The sign units are usually connected to the airfield power system and made available to other airport power control systems if required, for example ADB SAFEGATE RELIANCE Airfield Lighting Control Systems (ALCS). The sign units are easy to read in daylight, in darkness, and with limited visibility. The high readability is a result of a high quality front panel, a unique painting technique and customized light distribution inside the sign.
Page 37: Maintenance
3. Remove the front panel by lifting it straight up. 4. Remove the plastic protection layer off the new front panel and insert the panel from the top. 5. Place and align the top U-profile on the sign. UM-4007, Rev. 1.0, 2019/11/13 Copyright ADB Safegate, All Rights Reserved ©...
Page 38: Replace A Led-Strip
Front panel 1. Remove the fasteners at the top of the sign. 2. Remove the U-profile and sealing-tape covering the cut-out, the LED-strip with cables is then visible on top of the profile, Figure Copyright ADB Safegate, All Rights Reserved ©...
Page 39 3. Disconnect the LED-cable. 4. Lift the revealed LED-strip end up, which slightly bends the LED-strip, Figure 5. Pull out the LED-strip through the cut-out, Figure Figure 23: Pull out LED-strip UM-4007, Rev. 1.0, 2019/11/13 Copyright ADB Safegate, All Rights Reserved ©...
Page 40 9. Place and align the top U-profile on the sign. Note Make sure that the corner gaskets are in correct positions after mounting. 10. Gently tighten the fasteners to firmly fixate the U-profile. Copyright ADB Safegate, All Rights Reserved ©...
Page 41: Replace An Adapter Card
1. On the Electronic box, remove the six countersunk screws (A), then lift off the lid, Figure Figure 25: Electronic box lid 2. Release the two small screws (B), then remove the red and black wire attached to the LED strip. See Figure UM-4007, Rev. 1.0, 2019/11/13 Copyright ADB Safegate, All Rights Reserved ©...
Page 42 7. Attach the wires (B) to the adapter card, black to (-) and red to (+). See Figure 8. Close and attach the lid to the box, fastening with the six countersunk screws (A). See Figure Copyright ADB Safegate, All Rights Reserved ©...
Page 43: Replace A Converter
1. On the Electronic box, remove the six screws (A), then lift off the lid, see Figure Figure 27: Electronic box 2. Release the upper right two screws (B) on the terminal block, then remove the two black wires connected to the converter. Figure UM-4007, Rev. 1.0, 2019/11/13 Copyright ADB Safegate, All Rights Reserved ©...
Page 44 9. Attach the grey LED cable (D), with the colored wires to the right, to the adapter card. See Figure 10. Close and attach the lid to the box using the six countersunk screws (A). See Figure Copyright ADB Safegate, All Rights Reserved ©...
Page 45: Replace A Damaged Power Cable
Electronic box lid Cable gland 1. Disconnect the sign from the transformer. 2. On the Electronic box, remove the six screws (A), then lift off the lid. See Figure UM-4007, Rev. 1.0, 2019/11/13 Copyright ADB Safegate, All Rights Reserved ©...
Page 46 3. Remove the screws holding the cables from the terminal block (B) inside the converter box. See Figure Figure 31: Terminal block 4. Loosen the cable gland, thereby releasing the cable. 5. Pull the open end of the new cable through the cable gland. Copyright ADB Safegate, All Rights Reserved ©...
Page 47: Replace A Frangible Coupling
6. Repeat this procedure on the remaining poles. Note A frangible coupling will break when hit with sufficient force. If one frangible coupling breaks all remaining frangible couplings must be replaced. UM-4007, Rev. 1.0, 2019/11/13 Copyright ADB Safegate, All Rights Reserved ©...
Page 49: Troubleshooting
This chapter can be used to solve the most common issues that can occur on the sign. If an issue cannot be solved using this troubleshooting chapter, contact ADB SAFEGATE Support, see SUPPORT. Before you start make sure you have read and understand the Safety instructions.
Page 50: Internal Wiring - Series Powered Led
RELIANCE Sign Troubleshooting 7.3 Internal Wiring - Series Powered LED Connection Card Driver Power Switch Copyright ADB Safegate, All Rights Reserved ©...
Page 53: Spare Parts
Description Order code Converter LED 6.6A SG17951 Converter LED 230V SG18028 180 mm LED cable (between converter and adapter card), package of 10 pcs SGE.SP18650 Photocell Gate Sign SG24504 UM-4007, Rev. 1.0, 2019/11/13 Copyright ADB Safegate, All Rights Reserved ©...
Page 54 150 mm from the break-off point, into the pole until the end of the pole is centered over the break off point of the frangible coupling. Fasten the two together using the self-threading screws that were supplied with the original assembly. Pole Frangible Coupling Pole BREAK OFF POINT Copyright ADB Safegate, All Rights Reserved ©...
Page 55 Table 13: Sign height 700 mm Sign size (mm) One led strip + one adapter card 1150 SG19119 1300 SG19120 1600 SG19121 1800 SG19122 2100 SG19123 2500 SG19124 2650 SG19125 3000 SG19126 UM-4007, Rev. 1.0, 2019/11/13 Copyright ADB Safegate, All Rights Reserved ©...
Page 56 In case of broken or damaged LED strip, replace the LED strip according to spare part list above. CAUTION It is important to use the provided LED strips and the adapter card included in the LED module spare part kit since it is specific for the dimension of the sign. Copyright ADB Safegate, All Rights Reserved ©...
Page 57 1600 SG17933 1800 SG17934 2100 SG17935 2500 SG17936 2650 SG17937 3000 SG17938 Table 18: Gate sign Sign size (mm) Order code 900 x 900 SG17939 1200 x 1200 SG17940 UM-4007, Rev. 1.0, 2019/11/13 Copyright ADB Safegate, All Rights Reserved ©...
Page 59: Support
9.2.1 Local authority recycling The disposal of ADB SAFEGATE products is to be made at an applicable collection point for the recycling of electrical and electronic equipment. The correct disposal of equipment prevents any potential negative consequences for the environment and human health, which could otherwise be caused by inappropriate waste handling.
Page 60 Main Unit Serial Number. ADB SAFEGATE will continue to monitor and update according for any future requirements for EU directives as and when EU member states implement new regulations and or amendments. It is our aim to maintain our compliance plan and assist our customers.

This manual is also suitable for:

Reliance gate sign

ADB Safegate RELIANCE Guidance Sign User Manual

1 Safety

2 About this Manual

3 Introduction

4 Installation

5 Operation

6 Maintenance

7 Troubleshooting

8 Spare Parts

9 Support

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