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Metal-Fach SEM DUOPELL 23 Technical And Operational Documentation

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Technical and operational documentation
SEM DUOPELL
Polish
Original instructions Edition I, 02/2024

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Summary of Contents for Metal-Fach SEM DUOPELL 23

  • Page 1 Technical and operational documentation SEM DUOPELL Polish Original instructions Edition I, 02/2024...

  • Page 2: Table Of Contents

    METAL-FACH Heating Technology Contents Introduction ..................................2 Symbols used in the manual ............................. 2 Introductory activities ................................ 2 General information ................................3 Application ..................................3 Boiler equipment ................................4 Basic elements of boiler construction ..........................5 Boiler dimensions ................................8 Boiler technical data ................................

  • Page 3: Introduction

    METAL-FACH Heating Technology Introduction Dear Customer, thank you for purchasing a heating boiler from METAL-FACH Technika Grzewcza Sp. z o. o. We hope that the operation of the device will meet your expectations and provide a lot of satisfaction. The heating boiler has been designed and manufactured in accordance with applicable norms and standards, guaranteeing safe and reliable operation.

  • Page 4: General Information

    METAL-FACH Heating Technology General information (User) The Technical and Operation Documentation is one of the parts of the product, delivered with the purchased central heating boiler. The Technical and Operation Documentation contains data on the construction and assembly as well as the method of use of SEM DUOPELL boilers.

  • Page 5: Boiler Equipment

    METAL-FACH Heating Technology Boiler equipment (User) The scope of delivery includes both basic and additional elements, depending on the order placed. Upon receipt, the product should be carefully inspected to check whether it has not been damaged during transport and to check the completeness of the equipment.

  • Page 6: Basic Elements Of Boiler Construction

    The user should carefully read the operating instructions for the controller and fan. ATTENTION! METAL-FACH reserves the right to introduce changes to the technical parameters, equipment and specifications of the goods offered without prior notice. Basic elements of boiler construction (User | Installer) The appearance and construction of the boiler are shown in the technical drawing.
  • Page 7 METAL-FACH Heating Technology Boiler with manual fuel feeding CROSS-SECTION OF THE SEM DUOPELL 23 BOILER 13. Return pipe G1 ½” 1. Clean doors 2. Loading doors 14. Smoke extraction flap 3. - 15. Exhaust gas swirler 4. Ash pan doors 16.
  • Page 8 METAL-FACH Heating Technology SEM DUOPELL boiler with automatic fuel feeding...

  • Page 9: Boiler Dimensions

    METAL-FACH Heating Technology 1. Clean doors 14. Smoke extraction flap 2. Loading doors 15. Exhaust gas swirler 3. Burner door 16. Ceramic channel 4. Ash pan doors 17. Primary air bottom flap 5. Slatted doors 18. Primary air top flap 6.
  • Page 10 METAL-FACH Heating Technology Type SEM DUOPEL 23 1540 1664 3/4'' 1 ½” 1 ½” 1144 Combustion chamber dimensions Length Width Height Loading hole Width Height *The dimension does not take into account the height of the boiler levelling feet.

  • Page 11: Boiler Technical Data

    METAL-FACH Heating Technology Boiler technical data (User | Installer) Boiler model Parameters SI unit SEM DUOPELL 23 Nominal thermal power [kW] Heating surface [m2] Water capacity Maximum operating pressure [bar] [°C] Maximum operating temperature Test pressure [bar] Boiler class Boiler efficiency Primary fuel: Firewood –...

  • Page 12: Safety Automation And Regulation

    METAL-FACH Heating Technology Safety automation and regulation (User | Installer) 1. The boiler automation allows you to set:  boiler temperatures;  domestic hot water temperatures;  temperatures in the central heating system;  operation of additional pumps;  manual fan control.
  • Page 13 METAL-FACH Heating Technology duct should extend above the roof and be placed near the chimney; the exhaust duct must not have any devices that would allow it to be closed;  the cross-section of the chimney should be no less than 20 x 20 cm;...
  • Page 14 METAL-FACH Heating Technology Minimum distances for setting the boiler in the boiler room ATTENTION! Mechanical exhaust ventilation should not be used in the boiler room. ATTENTION! Ensuring a sufficient supply of fresh air to the boiler room will enable efficient fuel combustion.

  • Page 15: Boiler Installation

    METAL-FACH Heating Technology Boiler installation (User | Installer) An important element of the installation is the correct positioning and leveling of the SEM DUOPELL boiler, these boilers do not require special foundations. Leveling the boiler is facilitated by adjustable feet. The boiler must stand vertically.

  • Page 16: Connecting The Boiler To The Heating System

    METAL-FACH Heating Technology Flammability level of building materials and products Building materials and products Sandstone, concrete, bricks, fireproof plaster, mortar, A - Non-flammable ceramic tiles, granite B - Difficult to burn Wood-cement boards, glass fibers, mineral insulation C1 - Difficult to burn...
  • Page 17 METAL-FACH Heating Technology Connection diagrams for boilers to the heating system in accordance with the PN - 91/B - 02420 standard Designation Description Vent pipe Expansion pipe Signal pipe Overflow pipe Safety pipe Temperature Pressure...
  • Page 18 METAL-FACH Heating Technology Connection diagrams for boilers to the heating system in accordance with the PN - 91/B - 02420 standard Designation Description Vent pipe Expansion pipe Signal pipe Overflow pipe Safety pipe Temperature Pressure...
  • Page 19 METAL-FACH Heating Technology Boiler connection diagram in a system with a buffer (DHW before the buffer) 1. Return sensor 8. Buffer top sensor 2. Central heating pump 9. Buffer bottom sensor 3. 3D thermostatic valve 10. Buffer 4. Boiler sensor 11.
  • Page 20 METAL-FACH Heating Technology Boiler connection diagram in a system with a buffer (DHW after the buffer) 1. Return sensor 8. Buffer top sensor 2. Central heating pump 9. Buffer bottom sensor 3. 3D thermostatic valve 10. Buffer 4. Boiler sensor 11.

  • Page 21: Expansion Tank Requirements

    METAL-FACH Heating Technology Expansion tank requirements (Installer) Each open system heating system should be equipped with an expansion tank , the task of which is to take over the increase in the volume of water filling the system and to vent it. This tank should be installed at the highest point of the system, if possible in a vertical line above the boiler (boilers).

  • Page 22: Starting The Boiler

    METAL-FACH Heating Technology Chimneys for solid fuel boilers It should be noted that solid fuel furnaces with a nominal thermal output of >20 kW and without a fan require their own chimney. Single-layer brick chimneys can be used for solid fuel furnaces. Currently, three-layer chimneys with a smooth surface and good thermal insulation are used.

  • Page 23: When Using The Boiler, Remember

    METAL-FACH Heating Technology ATTENTION! Smoke and tar on the walls of the hopper chamber in this type of boiler (with bottom combustion) should be considered a normal phenomenon. It does not affect the efficiency of the boiler or its durability, and is only an aesthetic phenomenon.

  • Page 24: Cleaning And Maintenance

    METAL-FACH Heating Technology Cleaning and maintenance (User) ATTENTION! The boiler may only be cleaned when the device is disconnected from the power supply. In order to save fuel, the combustion chamber and convection channels of the boiler should be kept clean. The walls and shelves in the combustion chamber should be cleaned through the cleaning and inspection doors.

  • Page 25: Examples Of Device Failure

    METAL-FACH Heating Technology Examples of device failure (User) Before you call for service, read the most frequently asked questions. ATTENTION! In the event of an unjustified service call, the customer covers the costs of labor and travel, the price list is available at www.metalfachtg.com.pl/kontakt-z-serwisem/#cennik Report online: www.metalfachtg.com.pl/zglos-problem-online...

  • Page 26: Warranty Terms

    2. The warranty for the device is provided by the manufacturer (also referred to as the "Guarantor"): Jacek Kucharewicz conducting business activity under the name of METAL-FACH Technika Grzewcza Sp. z oo, 16- 100 Sokółka, ul. Sikorskiego 66, NIP: 545-182-60-12, REGON 523566030, telephone +48 85 711 94 54 ext.
  • Page 27 METAL-FACH Heating Technology 6. Carrying out annual inspections of the device, in accordance with the guidelines contained in the Technical and Operational Documentation, by specialist companies with appropriate authorizations (a sample list of specialist companies is available from the Manufacturer - at +48 85 711 94 54 ext. 17) and recording their performance in the warranty card.
  • Page 28 METAL-FACH Heating Technology...

  • Page 29: Confirmation Of Inspection, Warranty Repair, Service

    METAL-FACH Heating Technology Confirmation of inspection, warranty repair, service Signature and stamp of the Date of execution Description of activities performed contractor...
  • Page 30 METAL-FACH Heating Technology Signature and stamp of the Date of execution Description of activities performed contractor...
  • Page 31 METAL-FACH Heating Technology...

  • Page 32: Ec/Eu Declaration Of Conformity

    METAL-FACH Heating Technology EC/EU Declaration of Conformity Producer: Product name and purpose: Steel central heating boiler for solid fuel with manual fuel feeding. METAL-FACH Technika Grzewcza Sp. z o.o. St. Sikorskiego 66 Type: SEM DUOPELL 16-100 Sokolka NIP 545-182-60-12 Factory number:...
  • Page 33 METAL-FACH Heating Technology standard for residential, commercial and light-industrial environments. 7. PN-EN IEC 63000:2019-01 Technical documentation for the assessment of electrical and electronic products with regard to the restriction of hazardous substances. This declaration of conformity is issued under the sole responsibility of the manufacturer.

  • Page 34: Ec/Eu Declaration Of Conformity

    METAL-FACH Heating Technology EC/EU Declaration of Conformity Producer: Product name and purpose: Steel central heating boiler for solid fuel with automatic fuel feeding. METAL-FACH Technika Grzewcza Sp. z o.o. St. Sikorskiego 66 Type: SEM DUOPELL 16-100 Sokolka NIP 545-182-60-12 Factory number:...
  • Page 35 METAL-FACH Heating Technology standard for residential, commercial and light-industrial environments. 7. PN-EN IEC 63000:2019-01 Technical documentation for the assessment of electrical and electronic products with regard to the restriction of hazardous substances. This declaration of conformity is issued under the sole responsibility of the manufacturer.

  • Page 36: Warranty Card

    All correspondence concerning the processing of personal data should be sent to the following address: METAL-FACH Technika Grzewcza Sp. z oo, 16-100 Sokółka, ul. Sikorskiego 66. Providing personal data is voluntary. In accordance with the Act of 29 August 1997 on the Protection of Personal Data (consolidated text: Journal of Laws of 2014, item 1182), we inform you that the personal data provided in this form will be protected against access by unauthorized persons.
  • Page 37 METAL-FACH Heating Technology...

  • Page 38: Complaint Submission

    2. The warranty card is the only basis for free repair. 3. The person filing the complaint undertakes to reimburse the costs incurred by METAL-FACH Technika Grzewcza Sp. z o. o. in the event of an unjustified call for a service team, or failure to comply with points 1 or 2 (each started hour of the service technician's work PLN 70 net, travel PLN 1 net/km in both directions).
  • Page 39 All correspondence concerning the processing of personal data should be sent to the following address: METAL-FACH Technika Grzewcza Sp. z oo, 16-100 Sokółka, ul. Sikorskiego 66. Providing personal data is voluntary. In accordance with the Act of 29 August 1997 on the Protection of Personal Data (consolidated text: Journal of Laws of 2014, item 1182), we inform you that the personal data provided in this form will be protected against access by unauthorized persons.

  • Page 40: Report On The First Start-Up Of The Boiler

    1. E-mail - where a scan or photo of the report will be posted. 2. Letter - in which a copy of the report will be sent to the company METAL-FACH Technika Grzewcza Sp. z o. o., the company's address can be found at the end of the Technical and Operational Document.
  • Page 41 All correspondence concerning the processing of personal data should be sent to the following address: METAL-FACH Technika Grzewcza Sp. z oo, 16-100 Sokółka, ul. Sikorskiego 66. Providing personal data is voluntary. In accordance with the Act of 29 August 1997 on the Protection of Personal Data (consolidated text: Journal of Laws of 2014, item 1182), we inform you that the personal data provided in this form will be protected against access by unauthorized persons.

  • Page 42: Report On The First Start-Up Of The Boiler

    1. E-mail - where a scan or photo of the report will be posted. 2. Letter - in which a copy of the report will be sent to the company METAL-FACH Technika Grzewcza Sp. z o. o., the company's address can be found at the end of the Technical and Operational Document.
  • Page 43 All correspondence concerning the processing of personal data should be sent to the following address: METAL-FACH Technika Grzewcza Sp. z oo, 16-100 Sokółka, ul. Sikorskiego 66. Providing personal data is voluntary. In accordance with the Act of 29 August 1997 on the Protection of Personal Data (consolidated text: Journal of Laws of 2014, item 1182), we inform you that the personal data provided in this form will be protected against access by unauthorized persons.
  • Page 44 METAL-FACH Heating Technology...
  • Page 45 Online form: https://b2b.metalfachtg.com.pl/commission/createFromShortcut/shortcut_id/2 Video instructions: https://www.youtube.com/@mf.metalfachtg Website: www.metalfachtg.com.pl Producer: Contact with service: METAL-FACH Technika Grzewcza Sp. z o. o. St. Sikorskiego 66, 16-100 Sokółka St. Sikorskiego 66, 16-100 Sokółka Phone +48 711 94 56 NIP: 545-182-60-12, REGON: 523566030 e-mail: p.czepiel@metalfach.com.pl www.metalfachtg.com.pl...

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