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C O M B I V E R T Programming Manual Power unit Firmware version 2.1.x.x for control types: G6L-G (characteristic-controlled) (Asynchronous Sensorless G6L-M ASCL Closed Loop) G6P-S (Sensorless Closed Loop) Mat.No. Rev. 00G6NEA-0020...
Copyright The customer may use the instruction manual as well as further documents or parts from it for internal pur- poses. Copyrights are with KEB and remain valid in its entirety. All rights reserved. , COMBIVERT , COMBICONTROL and COMBIVIS are registered trademarks of Karl E.
The used semiconductors and components of KEB are developed and dimensioned for the use in industrial products. If the KEB COMBIVERT F5 is used in machines, which work under exceptional conditions or if es- sential functions, life-supporting measures or an extraordinary safety step must be fulfilled, the necessary reliability and security must be ensured by the machine builder.
Safety function STO STO (optional) Control terminal block LED1 Inverter state LED Display/keyboard (optional) RJ45 terminals (optional) Figure 3.1 Sample image The following controls are available for the KEB COMBIVERT G6: Control type • Standard • CANopen • IO-Link • EtherCAT • VARAN In this chapter there are not any more information on the single controls.
- is generated by the application parameters - usually it is activated only for the adaption to the application Password structure The KEB COMBIVERT G6 is provided with extensive password protection. The different passwords are used - change the display modes 4.2.1 Passwords and password levels...
After unpacking the goods and checking them for complete delivery following measures are to be carried out: Visual control for transport damage: Should any external damages to the KEB COMBIVERT be visible get in tough with your forwarding agent and return the unit with a corresponding report to KEB.
10% higher than the highest setpoint speed in the application. 3. Loading the default parameters Loading the default parameters (KEB factory setting) by - Fr01 copy parameter set = - 4 Pre-adjustments (e.g. function of the digital inputs) disappear.
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6. Measurement of the stator resistance The stator resistance dr06 can be determined automatically by the KEB COMBIVERT. Inverter must be in status „70: standstill (modulation off)“. This can be achieved e.g. by setting oP02 to value 0. Then start the measurement with the input of =>...
(e.g. resolution of the speed, etc.) see chapter 5.1. 3. Loading the default parameters If the control type Ud02 was not changed, loading of the default parameters (KEB factory setting) can be released by setting - Fr01 copy parameter set = 4 Pre-adjustments (e.g.
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Start-Up 9. Identification of the equivalent circuit data The equivalent circuit data dr06...dr10 can be determined automatically by the KEB COMBIVERT. The fol- lowing must be considered: • The motor must be in no-load operation for identification of the main inductance. By default, the motor rotates with dr17: "Speed for maximum torque". The speed limits (oP-Parameter see chapter 10.5) must be programmed accordingly if this is not permissible.
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221Ah The KEB COMBIVERT can have access to 8 parameter sets (0-7). Through programming the inverter can change parameter sets autonomously and can thus start different modes of operation. This parameter shows the parameter set, with which the inverter is operating currently. Another parameter set can be edited independently via bus (see also chapter 19 "Parameter sets").
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-100 0.01 The motorpoti-function in the KEB COMBIVERT imitates a mechanical, motor operated potentiometer. The control occurs via 2 prog. inputs („Poti up“ and „Poti down“). The display is limited by oP53 / 54. The adjust- ment of the motorpoti is done with parameters oP50...oP59 (also see chapt. 20.3 „Motorpoti function“). By way of the bus the motorpoti can be set to any chosen value between -100...100%.
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In19 2E13h 0,01 power Parameter In19 displays the rated inverter act. power of the motor recommended by KEB. The rated active power of the recommended motor is different (depending on the frequency inverter size) Parameter Addr. PG E Min.
Analog Inputs and Outputs Brief description analog outputs The KEB COMBIVERT has four programmable analog outputs (ANOUT 1, 2 and ANOUT 3, 4). Outputs ANOUT 3 and ANOUT 4 are realized by software. Parameters An31 / An36 allow the selection of one size which is given out at the outputs X2A.22 / 24.
Digital Inputs and Outputs Summary description digital inputs KEB COMBIVERT has 8 external digital inputs and 4 internal inputs (IA…ID). All inputs can be assigned to one or several functions. The external inputs are generally controlled with PNP wiring in the standard version. Parameter ru21 displays the actual controlled inputs.
10.1 Short description of the setpoints The setpoints of the KEB COMBIVERT G6 can be preadjusted analog as well as digital. The AUX-function adds or multiplies an analog setpoint with other setpoint settings. The setpoint and rotation selection links the different setpoint sources with the possible rotation sources. The obtained signal is used for further setpoint calculation.
Setpoint-, Rotation- and Ramp Setting 10.5 Step values (oP18...oP23) The KEB COMBIVERT supports up to 3 fixed frequencies for each parameter set, which can be selected binary-coded via two digital inputs. The inputs required for the selection are defined with oP19 and oP20 (see also chapter "Assignment of the inputs"). The rotation source for the step values is defined with oP18. The adjustment is independent of oP01 and is valid exclusively for the fixed frequencies. The setting of a fixed frequency has priority over the "normal"...
The calculation is executed only after power on, at set copying and direct writing of the parameters. 10.9.2 Ramp with constant ascent This mode is the KEB factory setting. The acceleration / deceleration values a re defined with parameters oP28 to oP31. The jerk (i.e. the permissible acceleration / deceleration change) is defined with parameters oP32...oP35 and oP70... oP73.
Motor Data and Controller Setting of the Asynchronous Motor 11.1.10 Select 50Hz / 60Hz mode (Ud06) The COMBIVERT G6 can be changed with parameter Ud06 between 50 Hz and 60 Hz mains and motor op- eration. Parameter Ud06 is only available in open-loop mode G6x-G.
Electrical parameters (equivalent circuit data) of the motor The parameters DASM stator resistance (dr06), DASM leakage inductance (dr07) and DASM rotor resist- ance (dr08) can be taken from a motor data sheet or they can be automatically determined by the KEB COM- BIVERT using the motor identification. The resistances are very low (only a few mΩ) for motors with high power. This can lead to errors in the automatic identification. For these motors, it may be sensible to use the...
A disadvantage of this current offset detection is that it is carried out only once and therefore temperature and ageing effects are not taken into account. To preserve the identified offset, automatic measurement is deactivated with dr48 = 19. Since the automatic measurement can only be reactivated by the KEB service personnel, the current offset detection should preferably be carried out only in consultation with KEB. 11.2.2.5 Generally adjustments for operation with motor model The drive is only ready for operation after switching the modulation if the flux is build up. If one starts earlier,...
The motor model nn00 must be set to value „191“. 12.2.2 Identification of the motor data The required equivalent circuit data for the motor model can be determined by the KEB COMBIVERT itself. First, the motor data must be entered according chapter 12.1 and the motor adaption must be executed. There are two possibilities to start the identification: Writing of parameter dr48 in inverter state „stop (LS)", measurement is starting automatically.
Values 21 and 22 should only be used from a motor size of about 11 kW. Values 21 and 22 are used for the optimisation of the magnetization current for the entered rated motor data. It is recommended to change current offset values only in compliance with KEB. 12.2.4.1 Deadtime compensation (uF18) The drive has also measured the dead time compensation characteristic during automatic identification. This...
For the operation with sine-wave filter it is necessary to filter the resonance frequency with a band-stop filter. The resonance frequency of the sine-wave filter and the corresponding filter parameters can be determined with the tool sine-wave filter exe (www.keb.de). The equivalent circuit data of the motor and sine-wave filter must be entered in order to generate a parameter list. Then this parameter list must be loaded to the inverter. The filter parameters are stored in the fh parameter group.
Parameter Sets Parameter Sets The KEB COMBIVERT contains 8 parameter sets (0...7), i.e. all set-programmable parameters are available 8 times in the inverter and independent of each other they can be assigned with different values. Since many parameters have equal values in the parameter sets, it would be relatively complex to change every param- eter in each set individually.
For applications in the areas lifting and lowering, or other applications requiring the use of a brake, the control of the brake can be taken over by the KEB frequency inverter. The control of the brake is done via relay or transistor output. A signal is output for the control of the brake.
If a non-set-programmable parameter is adjusted as target parameter, it is always edited in set 0 (independ- ent on An57). 20.9 Technology control The KEB COMBIVERT is equipped with an universal programmable technology controller, which is able to build up pressure-, temperature- or dancer position control. 20.9.1 The PID controller The technology controller consists of a set /actual value comparator, which transmits the system deviation to the PID controller.
Adjusts the offset in the range of ±32767 (default 0). The parameter is set-programmable. Ud21 control display norm The calculation mode, the decimal places as well as the units indicated in KEB COMBIVIS are adjusted with ud21. The parameter is bit-coded and set-programmable. It is adjustable in the range of 0...1791.
The following chapter shall help you to avoid errors as well as help you to determine and remove the cause of errors on your own. The error messages of all KEB COMBIVERT G6 are represented, although depending upon device and design some are missing.
Fieldbus Fieldbus 23.1 Available hardware The following controls are available for the KEB COMBIVERT G6: Control type • Standard (analog / digital) • CANopen • IO-Link • EtherCAT • VARAN In this chapter there are not any more information on the single controls. The respective instal- lation manual is available at www.keb.de for more information.
Parameter Overview Parameter Overview 24.1 Parameter 24.1.1 Parameter groups All available parameter groups and the corresponding abbreviations of the COMBIVERT G6 are listed in this table. Parameter groups Abbreviations Parameter group name Adjustment / Assistant parameter Analog inputs / outputs...
Annex 25.1 UL Marking Acceptance according to UL is marked at KEB inverters with the adjacent logo on the type plate. In this chapter there are not any more information to the UL-marking. The respective control circuit instruction manual is available at www.keb.de for more information.
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