KEB COMBIVERT G6L-G Manuals

Manuals and User Guides for KEB COMBIVERT G6L-G. We have 1 KEB COMBIVERT G6L-G manual available for free PDF download: Programming Manual

KEB COMBIVERT G6L-G Programming Manual (326 pages)

Brand: KEB | Category: Portable Generator | Size: 10 MB

Table of Contents
3
Preface
12
General
12
Safety Instructions
12
Validity and Liability
12
Copyright
12
Specified Application
13
Product Description
13
Type Code
14
Hardware
16
Overview of the Control Unit Interfaces
16
Operation
17
Fundamentals
17
Password Structure
17
Passwords and Password Levels
17
Selection of Operating Mode
18
Reference Speed / Reference Frequency
19
Start-Up
20
Preparatory Measures
20
After Unpacking the Goods
20
Installation and Connection
20
Checklist Prior to Start-Up
20
Initial Start-Up
20
Start-Up of an Asynchronous Motor
21
V/F Characteristic Operation
22
Start-Up G6L-M (ASCL/ Vector Controlled with Motor Model)
24
Start-Up of a Synchronous Motor
28
Start-Up G6P-S (SCL)
28
Functions
30
Operating and Appliance Data
30
Overview of the Ru-Parameters
30
Overview of the In-Parameters
31
Overview of the Sy-Parameters
32
Explanation to Parameter Description
32
Description of the Ru-Parameters
33
Description of the In-Parameters
43
Description of the Sy-Parameters
47
Analog Inputs and Outputs
50
Summary Description Analog Inputs
50
Interface Selection
51
AN1 / AN2 (An00 / An10)
51
Noise Filter (An01 / An11)
52
Save Mode (An02 / An12)
52
Input Selection (An03 / An13)
53
Zero Clamp (An04 / An14)
54
Gain of the Input Characteristic (An05
55
Lower Limit and Upper Limit (An08, An09, An18, An19)
56
Selection REF Input / AUX-Function (An30)
57
Brief Description Analog Outputs
58
Output Signals
59
Analog Output / Display (Ru33
59
Anout 1
60
Gain Of The Output Characteristic
61
An51)
61
Anout 1
62
Digital Inputs and Outputs
63
Summary Description Digital Inputs
63
Control Release with Safe Torque off (STO)
63
Input Signal PNP
64
Digital Input Setting Per Software (Di01, Di02)
64
Input Terminal State (Ru21), Internal Input State (Ru22)
65
Digital Noise Filter (Di03)
65
Input Logic (Di04)
65
Turn On- and Turn off Delay Time of the Digital Inputs
66
Input Trigger (Di05)
66
Strobe Dependent Inputs (Di06, Di07, Di08)
67
Error Reset Input Selection (Di09) And Error Reset Negative Slope (Di10)
69
Assignment of the Inputs
69
Software-ST and Locking of the Control Release
72
Deactivation of the Digital Control Release
72
Short Description - Digital Outputs
73
Output Signals / Hardware
74
Output Filter (Do43, Do44)
74
Switching Conditions (Do00
75
Inverting Of Switching Conditions For Flags 0
79
Selection Of The Switching Conditions For Flags 0
79
And / Or Connection Of The Switching Conditions (Do24)
80
Inverting Of Flags (Do25
81
Selection Of Flags (Do33
81
And / Or Connection Of The Flags (Do41)
82
Output Terminal State (Ru25) And Digital Output State (Ru80)
83
Hardware Output Allocation (Do51)
83
Programming Example Digital Outputs
84
Setpoint-, Rotation- And Ramp Setting
85
Short Description of the Setpoints
85
Reference Source Op00
86
Rotation Source Op01
87
Deceleration of the Rotation Correction
91
Step Values (Op18
92
Setpoint Limits
94
Setpoint Calculation
96
Setpoint Adjustment in Percent
96
Absolute Setpoint Setting
96
Assignment of the Setpoint Sources
96
Fade out Target for Setpoint
96
High-Resolution Setpoint Setting
97
Ramp Generator
98
Acc Dec Mode
98
Ramp with Constant Ascent
99
Linear Ramps
100
S-Curve Times
101
Ramp with Constant Time
103
Ogive Run
104
Time Factor Acceleration/Deceleration (Op62)
104
Modulation Switch-Off Range
105
Motor Data and Controller Setting of the Asynchronous Motor
106
Open-Loop Operation (V/F Characteristic)
107
Rated Frequency (Uf00), Boost (Uf01) and Delta Boost (Uf04 / Uf05)
107
Max. Voltage Mode (Uf10)
108
Add. Frequency / Voltage (Uf02 / Uf03)
108
Voltage Stabilisation (Uf09)
108
Deactivation of the Voltage Stabilisation Via Digital Input
111
Switching Frequency (Uf11)
111
Energy Saving Function (Uf06
111
SMM (Sensorless Motor Management)
113
Motor Name Plate
113
Determination of the Stator Resistance (Dr06)
114
Load Mot.dependent Parameter (Fr10), Controller Activation
115
Adjustment of the Slip Compensation (Cs00, Cs01, Cs04, Cs06, Cs09)
115
Improved Slip Compensation (Cs00 Bit 6 = 64, Cs03)
116
Adjustment of the Autoboost (Uf16, Uf17)
117
Winding Temperature Evaluation
117
Winding Temperature Detection Via aux
118
Winding Temperature Detection Via Estimation of the Motor Temperature
119
Select 50Hz / 60Hz Mode (Ud06)
120
Vector Controlled Operation (Ascl)
121
Initial Settings
121
Motor Rating Plate Data
122
Motor Adaption
122
Speed Feedback and Selection of the Speed Direction
124
Electrical Parameters (Equivalent Circuit Data) of the Motor
124
Identification of the Motor Model / General
124
Automatic Mode
125
Single Identification
126
Motor Identification Error State Dr66
128
Additional Trimming
129
Generally Adjustments for Operation with Motor Model
130
Magnetisation Current Adaption / with Motor Model
132
Special Functions
132
ASCL / Low Speed Operation
135
Switch to Consecutive Motor
137
11.2.2.10 Function Mode
138
Speed Estimate Controller (Ds14, Ds15) and Speed Smoothing (Ds17)
139
Special Function: Rotor Adaption
139
Block Diagram
141
Adjustments of the Synchronous Motor
143
Initial Settings
143
Motor Name Plate
143
Speed Control Configuration
144
Act. Source
144
Speed-Controlled Operation Without Encoder Feedback (SCL)
146
Initial Settings for Sensorless Operation
146
Identification of the Motor Data
146
Auto Identification
148
Single Identification
148
Deadtime Compensation (Uf18)
150
Motor Identification Error State Dr66
150
Standstill and Starting Phase
151
Low Speed
153
Motor Model
154
Function Mode
156
Operation with Sine-Wave Filter
156
Rotor Position Detection for Synchronous Motors Without Rotation
157
Rotor Position Detection for Synchronous Motors at Low Speeds (HF Supply)
158
Block Diagram
159
Speed Control
163
Speed Controller Parameters
163
Initial Setting
163
Automatic Adjustment Of The Speed Controller (Only At Operating With Motor Model)
163
Operating State-Dependent Control Parameters
164
Determination of the Mass Moment of Inertia
165
Pt1 Output Filter
166
Acceleration Dependent Pre-Control
166
Precontrol Reciprocal of Amplification / Filtering
167
Setpoint Smoothening
168
Square Influence Of The Controller Parameters
169
Torque Display and Limiting
172
Maximum Voltage Controller, Voltage Limit
172
Physical Torque Limits ASM
173
Torque Limits in Base Speed Range
173
Physical Torque Limits SM
175
Torque Limits in Base Speed Range (Dr27, Dr15)
175
Torque Limits in Base Speed Range
175
Determination of the Magnetizing Current Limit (Ds13)
176
Definition Of The Limiting Characteristic
177
Shifting of the Limiting Characteristic
179
Influence Of The Current Limit
180
Adjustment of Application-Dependent Torque Limits
180
Display of Actual Torque Values and Limits
182
Display of the Torque-Related Motor Load Ru90
183
Mode 1: „Reference Torque" LE27 = 0
183
Mode 2: „Reference Torque" LE27 Unequal 0
184
Torque Control
186
Torque Reference Source
186
Rate of Change Torque Reference
186
Speed Limiting
187
Control Mode
187
Mode 1: Torque-Controlled Operation with Emergency Changeover to Speed Control
187
Mode 2: Torque-Controlled Mode with Superimposed Speed Control
188
Current Control, Limiting And Switching Frequencies
189
Current Control
189
Current Limit
190
Switching Frequencies and Derating
191
Current Ripple
192
Gear Factor
193
Definition
193
Gear Factor / Analog Setting
194
Gear Factor / Set-Programming
195
Protective Functions
196
Error and Warning Messages
196
Underpotential
196
Overvoltage
197
Overcurrent
197
Overload
197
Inverter over Temperature
197
External Fault
198
Bus Error
198
Motor Protection with Temperature Sensor
199
Software Motor Protection (I T-Function)
200
Set Selection Error
201
Speed Limit Exceeded
201
Speed Controller Limit Reached
201
General Power Circuit Error
201
Phase Failure
202
Maximum Acceleration Exceeded
202
Response to Malfunction Messages
203
Selection of the Response
203
Parameterization of the Quick Stop at Malfunction
204
Automatic Restart
204
Undervoltage Error (ERROR Underpotential)
205
Overvoltage Error (ERROR Overpotential)
205
Overcurrent Error (ERROR Overcurrent)
205
Error Messages and Pre-Warnings
205
Base Block
206
Quick Stop
206
Quick Stop in the V/F Characteristic Operation
206
Quick Stop at Closed-Loop Systems
209
Time Monitoring Abnormal Stopping
210
S-Curve for Quick Stop Ramp
210
Quick Stop Via Control Word
210
Speed Search
210
Extension of the Speed Search
211
Speed Search in ASCL Mode
212
Ramp Stop
212
Current-Dependent Ramp Stop
213
DC Link Voltage-Dependent Ramp Stop
213
Ramp Stop Dependent on a Digital Input
213
Current Limit Constant Run (Stall Function)
213
Electronic Motor Protection For G6L (Asynchronous Motors)
216
Motor Protection Function For G6P (Synchronous Motors)
218
Power-Off Function
220
GTR7-Control
226
Activation Via Digital Input
226
Adjustment of the Activation Threshold
227
Activation Conditions
227
Motor Stall Detection
228
Electrical Work Via Braking Transistor
228
Testing the Safety Function STO
229
On-Off-On Test with Simultaneous Rotation Setting
229
On-Off-On Test with Delayed Rotation Setting
229
Special Functions
230
Flow Control
232
Fan Control
234
Parameter Sets
235
Parameterisation With Combivis 6 By Sub Indices (According Ds301)
235
Not Set-Programmable Parameters
235
Security Parameters
235
System Parameters
236
Indirect and Direct Set-Addressing
236
Pointer Parameter
236
Copying Of Parameter Sets / Load Factory Setting (Fr01, Fr09)
236
Parameter Set Selection
237
Input-Coded Set Selection
238
Binary-Coded Set Selection
240
Set Change Mode Modulation on (Fr12)
241
Locking of Parameter Sets
241
Set Activation / Deactivation Delay (Fr05, Fr06)
242
Special Functions
243
DC Braking
243
DC Braking in V/F Mode
245
DC Braking in Speed-Controlled Operation Without Feedback (ASCL)
245
Energy Saving Function
246
Motorpoti Function
248
Timer / Counter Programming
250
Brake Control
253
Mode Brake Control
253
Monitoring of the Brake Control
254
Sequence of the Brake Control
254
Brake Control in Vector Controlled Operation (for ASCL and SCL)
256
Brake Control in V/F-Characteristic Controlled Operation
258
Sweep Generator
259
Diameter Correction
261
Analog Setting of Parameter Values
262
Technology Control
263
The PID Controller
263
PID Set Value
266
PID Actual Value
267
Application Examples
268
Positioning Function In Open-Loop (V/F) Mode
271
Define Cp-Parameters
272
Overview
272
Assignment of CP-Parameters
273
Create CP-Parameter Menu
274
Display Norm
275
Variable Norm for CP-Parameters
277
Error Diagnosis
280
Troubleshooting
280
General
280
Error Messages and Their Cause
280
Fieldbus
286
Available Hardware
286
Bus Parameters
286
Inverter Address (Sy06)
286
Baud Rate Int. Bus (Sy11)
286
Watchdog Time (Pn06)
286
Response to Error Watchdog (Pn05)
286
Watchdog Time Internal Bus (Sy09)
287
Auto Store (Ud05), Auto Store State (Ud04)
287
Status and Control Word
288
Speed Setting Via Bus
291
Description of the DSP402 Parameters
292
Description of the State Machine
292
Device Control Mode
294
Velocity Mode
297
Parameter Overview
300
Parameter
300
Parameter Groups
300
Parameter Listing
301
Annex
314
UL Marking
314
Index
315

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