KEB G6 Installation Manual
Combivert.
housing c
power 5.5...11kw
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Also See for G6:
- Programming manual (60 pages) ,
- Instructions for use manual (54 pages) ,
- Instructions for use and installation (52 pages)
Related Manuals for KEB G6
Summary of Contents for KEB G6
- Page 1 C O M B I V E R T GB Installation Manual Housing C Power Unit Power 5.5…11 kW Original Manual Mat.No. Rev. 00G6NEL-0C00...
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Page 3: Table Of Contents
Product description ......................6 Part Code ..........................7 Safety and operating instructions ..................8 Technical Data ....................9 Operating conditions ......................9 Technical data G6 400V class ................... 10 Mechanical installation ..................... 12 2.3.2 Dimensions and weights ...................... 12 2.3.3 Control cabinet installation ....................13 Installation and Connection .................14... - Page 4 Table of Contents Annex A ........................22 Calculation of the motor voltage ..................22 Maintenance ........................22 Shut down .......................... 23 A.3.1 Storage ..........................23 Annex B ........................24 B.1 Certification ........................24 B.1.1 CE-Marking .......................... 24 B.1.2 UL Marking........................... 24 Further informations and documentation ............... 26 GB - 4...
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Page 5: Preface
Preface General First we would like to welcome you as a customer of KEB and congratulation to the purchase of this product. You have decided for a product on highest technical niveau. The described hard- and software are developments of the Karl E. Brinkmann GmbH. The enclosed documents correspond to conditions valid at printing. -
Page 6: Copyright
The used semiconductors and components of KEB are developed and dimensioned for the use in industrial products. If the KEB COMBIVERT F5 is used in machines, which work under exceptional conditions or if essential functions, life-supporting measures or an extraordinary safety step must be fulfilled, the necessary reliability and security must be ensured by the ma- chine builder. -
Page 7: Part Code
Preface Part Code xx G6 x x x - x x x x Cooling (not valid at customer/special version) Air-cooling (housing C, D, E); air-cooling/flat rear (housing A, B) Flat rear Control/keyboard/display (not valid at customer/special version) Open-loop without keyboard/display A... -
Page 8: Safety And Operating Instructions
Safety Instructions Safety and operating instructions Safety and operating instructions for drive converters (in conformity with the Low-Voltage Directive 2006/95/EC) 1. General Drive converters contain electrostatic sensitive compo- In operation, drive converters, depending on their degree nents which are liable to damage through improper use. of protection, may have live, uninsulated, and possibly Electric components must not be mechanically damaged also moving or rotating parts, as well as hot surfaces. -
Page 9: Technical Data
Technical Data Technical Data Operating conditions Standard S t a n d a r d / Instructions class EN 61800-2 Inverter-product standard: Rated specifications Definition acc. EN 61800-5-1 Inverter-product standard: General safety EN 61800-5-2 Inverter-product standard: Functional safety max. 2000 m above sea level Site altitude With site altitudes over 1000 m a derating of 1 % per 100 m must be taken into consideration. -
Page 10: Technical Data G6 400V Class
(continuous duty). For continuous duty (S1) drives with a medium duty of >60%, KEB provided the use of mains chokes with a terminal voltage (Uk) of 4%. The term "hard" power system means that the nodal point power (SNet) of the mains is very high (>>... - Page 11 Technical Data Maximum load and derating depending on the switching frequency 220% OC (13/14.G6) 200% 13.G6 (4/8kHz) & 14.G6 (4kHz) HSR (13/14.G6) OC (15.G6) 180% 14.G6 (8 kHz) 160% 15.G6 (8 kHz) HSR (15.G6) 15.G6 (4 kHz) 13.G6 (16 kHz)
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Page 12: Mechanical Installation
Mechanical Installation Mechanical installation 2.3.2 Dimensions and weights für M5 Weight [kg] Housing C GB - 12... -
Page 13: Control Cabinet Installation
Mechanical Installation 2.3.3 Control cabinet installation The power loss for the control cabinet dimension is to be taken from the technical data. Mounting distances Dimensi- Distance in mm Distance in inch 1) Distance to preceding elements in the cabinet door. If construction-conditioned the control cabinet cannot be without indoor ventilation, appropri- ate filters must avoid suction of foreign objects. -
Page 14: Installation And Connection
Unit Description Installation and Connection Overview of the COMBIVERT G6 Overview of the COMBIVERT G6 No. Name Description Size C Terminal strip for three-phase motor , braking resistor and DC supply Diagnostic interface RS232/485 interface with DIN66019-II Safety Function STO... -
Page 15: Connection Of The Power Unit
KEB COMBIVERT units contain dangerous voltages which can cause death or serious injury. The KEB COMBIVERT can be adjusted in such a way that energy regene- ration into the supply net is possible at regenerative operation also during mains power failure. Therefore a dangerous high tension can exist in the unit after switching off the supply system. -
Page 16: Ac Supply 400V / 3-Phase
RCMA with separator or Earth leakage monitor RCD type B Main fuses Type gG or MCCB Mains contactor Mains choke (optional) 13, 14 or 15Z1B04-1000 KEB COMBIVERT G6-C 3.2.1.3 Line terminal strip X1A Name Function Cross-section Tightening torque L1, L2, Mains connection 0.2-16 mm²... -
Page 17: Connection At Dc Voltage Supply
Connection at DC voltage supply T1 T2 Current DC - voltage 420…746 V DC Type aR Fuses Pay attention to the permissible voltage range ! KEB COMBIVERT G6-C 3.2.1.6 Terminal strip X1B DC connection Name Function Cross-section Tightening torque 0.2-16 mm²... -
Page 18: Cable-Fed Disturbances Depending On The Motor Line Length At Ac Supply
100 m < 5 mA The line length can be extend significant by using motor chokes or filters. KEB recom- mends the use of motor chokes or filters for a line length upto 50 m. Motor chokes or filters are absolutely necessary upto 100 m. -
Page 19: Wiring Of The Motor
The delivered intrinsically safe braking resistors by KEB are described in the inst- ruction manual 00G6N1Z-0010. 3.2.3.3 Using a non-intrinsically safe braking resistor... -
Page 20: Connection Of A Temperature Detection
Connection of a Temperature Detection 3.2.4.1 Temperature detection terminals T1, T2 The KEB COMBIVERT G6 is delivered with a PTC evaluation. The function corresponds to DIN EN 60947-8 and works in accordance with the following table: Function of T1, T2 Resistance Display ru.46... -
Page 21: Use Of The Temperature Input In Ptc Mode
Solution: According to EN60204 it is permissible to disconnect already tested components. KEB inver- ters are delivered ex works voltage tested to 100% according to product standard. 3.2.5.2 Isolation resistance measurement (in accordance with EN60204-1 chapter 18.3) An isolation resistance measurement with 500 Vdc is permissible, if all power unit connec- tions (grid-connected potential) and control connections are bridged with PE. -
Page 22: Annex A
Examine and clean extracted air filter and cooling air filter of the control cabi- Monthly net. Examine function of the fans of the KEB COMBIVERT. The fan must be repla- ced in case of audible vibrations or squeak. Make a visual leak test of the cooling circuit for water-cooled inverters. -
Page 23: Shut Down
If the capacitor starts running with rated voltage, it is tried to build the oxide film abrupt again. This causes heat and gas and leads to the destruction of the capacitor. In order to avoid defectives, the KEB COMBIVERT must be started up depending on the sto- rage period in accordance with the following specification: Storage period <... -
Page 24: Annex B
(note EN 60204). B.1.2 UL Marking Acceptance according to UL is marked at KEB inverters with the adjacent logo on the type plate. To be conform according to UL for the use on the North American and Canadian Market the following instructions must be observed (original text of the UL): •... - Page 25 3 x 20A 1.47 15G6 480 / 3ph 15DRB08–9841 3 x 30A 0.98 Branch Circuit Protection for G6 - C Drive series I) Fuses: Cat. No. Housing Input Voltage Class CC, J or RK5 UL248 Fuse rating 600V [A] 13G6...
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Page 26: Further Informations And Documentation
Annex Further informations and documentation You find supplementary manuals and instructions for the download under http://www.keb.de > Service & Downloads > Downloads General instructions • EMC and safety instructions • Manuals for further control boards Service notes • Download of parameter lists •... - Page 27 Revision history: Revision Date Description Rev.1B 2011-03 First published version Rev.1C 2011-09 „Original manual“ included; part code extended; technical data changed; connection braking re- sistor changed Rev.1D 2012-02 Recommended supply and motor cable cross-section removed; drawings power and motor con- nection changed;...
- Page 28 +39 02 3353531 • fax: +39 02 33500790 net: www.keb.it • mail: kebitalia@keb.it KEB Power Transmission Technology (Shanghai) Co.,Ltd. No. 435 Qianpu Road, Chedun Town, Songjiang District, KEB Japan Ltd. CHN-Shanghai 201611, P.R. China 15–16, 2–Chome, Takanawa Minato-ku fon: +86 21 37746688 • fax: +86 21 37746600 J–Tokyo 108-0074...
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