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SIP Industrial Products Limited
SIP 12"Metal
Gelders Hall Road
Shepshed
Loughborough
Cutting Bandsaw -
Leicestershire
LE12 9NH
Gearbox
United Kingdom
Transmission
SIP Code 01573
For help or advice please
contact your distributor, or sip
directly on: Tel.: 01509 500400
Email:sales@sip-group.com
or
customerservice@sip-group.com
www.sip-group.com
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Summary of Contents for SIP 01573
- Page 1 SIP Industrial Products Limited SIP 12"Metal Gelders Hall Road Shepshed Loughborough Cutting Bandsaw - Leicestershire LE12 9NH Gearbox United Kingdom Transmission SIP Code 01573 For help or advice please contact your distributor, or sip directly on: Tel.: 01509 500400 Email:sales@sip-group.com customerservice@sip-group.com www.sip-group.com...
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Page 3: Table Of Contents
CONTENTS Safety Instructions 4 - 5 Electrical Connection 5 - 6 Getting To Know Your Bandsaw 6 -8 Technical Specification Guarantee Assembly 10 - 13 Operating Instructions 14 - 23 Maintenance 24 - 28 Trouble Shooting 29 –30 Exploded Drawing A Part List A Explode Drawing B Parts List B... -
Page 4: Safety Instructions
SAFETY INSTRUCTIONS 13. DON T OVERREACH Keep proper footing and balance at SAFETY INSTRUCTIONS - GENERAL INFORMATION all times 14. MAINTAIN TOOLS WITH CARE Keep tools sharp and The purpose of safety symbols is to attract your attention to clean for best and safest performance Follow instructions for possible hazardous conditions This manual uses a series of... -
Page 5: Electrical Connection
Connecting to the 1 phase power supply: This SIP bandsaw is fitted with a standard 230v ~ 13 amp type plug. Before using the bandsaw, inspect the mains lead and plug to ensure that neither are damaged. If any damage is visible have the bandsaw inspected / repaired by a suitably qualified person. -
Page 6: Getting To Know Your Bandsaw
ELECTRICAL CONNECTION cont... Note: Always make sure the mains supply is of the correct voltage and the correct fuse protection is used. Note: If an extension lead is necessary in order to reach the mains supply; The cross section should be checked so that it is of sufficient size so as to reduce the chances of voltage drops. - Page 7 GETTING TO KNOW YOUR BANDSAW cont... Item Description Item Description Coolant Motor Blade Guard Return Spring Coolant Filter Saw Tray Vice Assembly Wheel Blade Guard Safety Interlock Switch Coolant Tank...
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Page 8: Control Panel
GETTING TO KNOW YOUR BANDSAW cont... CONTROL PANEL Press to interrupt the power to the system & Emergency Stop Button stop the motor. Reset by twisting the button Coolant Pump Switch Turns the coolant pump ON & OFF Stop Button Stops the machine Start Button Starts the machine... -
Page 9: Technical Specification
Product Dimensions L x W x H 1230 X 620 X 940mm Weight 154.7kg GW / 120.34kg NW GUARANTEE This SIP Bandsaw is covered by a 24 month parts and labour warranty covering failure due to manufacturers defects. This does... -
Page 10: Assembly
Your machine was carefully packaged for safe transportation. Remove the packaging materials from around your machine and inspect it. If you discover any damage, packing materials, call your SIP distributor. When you are completely satisfied with the condition of your shipment, inventory the contents. - Page 11 ASSEMBLY cont... CLEANING unpainted surfaces your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean. Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.
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Page 12: Hydraulic Cylinder
ASSEMBLY cont... HYDRAULIC CYLINDER To fit the hydraulic unit, remove nut & washer (A). Figure. 4A Remove actuator shaft (B). Figure 4A. Fit hydraulic unit bottom connection and secure in place with nut & washer. Figure 4B. Fit the hydraulic unit top connection. Figure 4C. Pay attention to the position of the lock-nut. The hydraulic unit should now look like Figure 4D. - Page 13 ASSEMBLY TEST RUN Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning properly. If you find any unusual problems during the test run, immediately stop the machine, disconnect it from the power supply;...
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Page 14: Operating Instructions
OPERATING INSTRUCTIONS OPERATION OVERVIEW The purpose of this overview is to inform the machine operator with a basic understanding of how the machine is used during operation, so the machine controls/components discussed later in this manual are easier to understand. Due to the generic nature of this overview, it is not intended to be an instructional guide. - Page 15 OPERATING INSTRUCTIONS cont... VICE The vice can hold material up to six inches wide and be set to cut angles from 0 to 45 degrees. To square blade to vise: Loosen lock nut shown in Figure 7 Use scale as a guide to set your angle, or a machinist's Lock-Nut square to square blade to vise.
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Page 16: Blade Selection
OPERATING INSTRUCTIONS cont... blade selection BLADE SELECTION Standard: This style is considered to be the Tooth Pitch standard because the tooth size and shape are the same as the tooth gullet. The teeth on these blades Usually measured as TPI (teeth per inch), tooth usually are very numerous, have no angle, and pitch determines the size/number of the teeth. -
Page 17: Choosing Blade Tpi
OPERATING INSTRUCTIONS cont... CHOOSING BLADE TPI Selecting the right blade for the job depends on a variety of factors, such as type, hardness, and shape of the material being cut, machine capability, and operator technique. The chart in Figure 13 is a basic starting point for choosing blade type based on teeth per inch (TPI) for variable tooth pitch blades and for standard raker type bi-metal blades/HSS blades. -
Page 18: Choosing Blade Cutting Speeds
OPERATING INSTRUCTIONS cont... CHOOSING BLADE CUTTING SPEEDS Selecting the right blade speed for cutting depends on the type of material being cut. Selecting the correct blade speed prolongs the life of your blade and provides the best possible cutting results. The "Cutting Speed Rate Recommendation Chart"... -
Page 19: Changing The Blade Speed
OPERATING INSTRUCTION cont... CHANGING THE BLADE SPEED There are three speeds, each speed can be selected by turning fixing pin handle to change the position of gears; left postion is 67m/min (Fig.A), middle possition is 39m/min (Fig.B), right position is 55m/min (Fig.C). Fig.A Fig.B Fig. - Page 20 OPERATING INSTRUCTION cont... USING THE COOLANT PUMP Note: We recommend the use of water soluble coolant, this will prolong the blade life and make the cut more efficient. 1.Slide the coolant tank from the rear of the bandsaw. (Figure. 18 ) 2.Make sure the filter is fitted and fill with fresh coolant.
- Page 21 OPERATING INSTRUCTION cont... Coolant Tap Figure.19...
- Page 22 OPERATING INSTRUCTIONS cont... FEED RATE The speed at which the saw blade will cut through a workpiece is controlled by blade type, feed rate, and feed pressure. Feed Rate Dial To set feed rate: Raise bow to maximum height to remove spring tension.
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Page 23: Operation Tips
OPERATING INSTRUCTIONS cont... OPERATION TIPS The following tips will help you safely and effectively operate your bandsaw, and help you get the maximum life out of your saw blades. Tips for horizontal cutting: Use work stop to quickly and accurately cut multiple pieces of stock to same length. •... -
Page 24: Maintenance
MAINTENANCE To reduce risk of shock or accidental startup, always disconnect machine from power supply before adjustments, maintenance, or service. Schedule For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section. Daily Check: Loose mounting bolts. - Page 25 MAINTENANCE cont... Gears LUBRICATION Lube Type ..NLGI #2 Equivalent An essential part of lubrication is cleaning the components before lubricating them. Lube Amount ........Thin Coat This step is critical because grime and chips build up lubricated components over time, which Lubrication Frequency ..
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Page 26: Blade Change
MAINTENANCE cont.. BLADE CHANGE Blades should be changed when they become dull, damaged, or when you are using materials that require a blade of a certain type or tooth count. To change blade on bandsaw: DISCONNECT MACHINE FROM POWER! Raise bow of bandsaw to vertical position, close feed ON/OFF valve, and remove wheel access cover. Remove blade guards. -
Page 27: Blade Tension & Tracking
MAINTENANCE cont..BLADE TENSION & TRACKING Proper blade tension is essential to long blade life, straight cuts, and efficient cutting. The Model features a blade tension indicator to assist To adjust blade tracking on bandsaw: you with blade tensioning. DISCONNECT MACHINE FROM POWER! Two major signs that you do not have proper blade tension are: 1) the blade stalls in the cut and Position bandsaw in vertical position. -
Page 28: Squaring The Blade
MAINTENANCE cont... SQUARING THE BLADE Eccentric Bushing Hex Nut It is always a good idea during the life of your saw to check and adjust this setting. This adjustment will improve your cutting results and extend the life of your blade. To square blade to bed of table: DISCONNECT MACHINE FROM POWER! Lower head of the bandsaw until it contacts... -
Page 29: Troubleshooting
TROUBLESHOOTING Review the troubleshooting and procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure. Note: Please gather the serial number and manufacture date of your machine before calling. MOTOR &... -
Page 30: Bandsaw Operations
TROUBLESHOOTING cont... BANDSAW OPERATIONS Symptom Possible Cause Possible Solution 1. Refer to Feed Rate on Page 15, or Changing Blade Machine is loud when 1. Excessive feed rate. Speed on Page 14, and adjust as required. cutting or bogs down in the cut. -
Page 31: Exploded Drawing A
EXPLODED DRAWING PARTS DRAWING-A... -
Page 32: Parts List
PARTS LIST PARTS DRAWING-A PART NO SPECIAL BOLT SUNK HEAD SCREW M6x8 HYDRAULIC CYLINDER PLASTIC BOX NOT INCLUDING ELECTRIC PARTS INSIDE POWER SWITCH 94-1 KM1 CONTACTOR FOR MOTOR 94-2 KM2 CONTACTOR FOR PUMP 94-3 TC TRANSFORMER 94-4 FR1 THERMAL PROTECTOR 94-5... -
Page 33: Explode Drawing B
EXPLODED DRAWING PARTS DRAWING-B... -
Page 34: Parts List B
PARTS LIST PARTS DRAWING-B PART NO SET SCREW M8x12 MOTOR POWER CABLE SWITCH BOX W/O ELECTRIC PARTS 320-1 EMERGENCY STOP BUTTON 320-2 PUMP ON/OFF BUTTON 320-3 MOTOR ON BUTTON 320-4 MOTOR OFF BUTTON LIMIT SWITCH WASHER KEY FOR LIMIT SWITCH BOLT MOTOR W/GEAR DRIVING SYSTEM (REFER TO DRAWING-C FOR DETAILS) -
Page 35: Exploded Drawing C
EXPLODED DRAWING PARTS DRAWING-C (GEAR DRIVING SYSTEM) PARTS LIST Parts List-C PART NO. DESCRIPTION PART NO. DESCRIPTION PART NO. DESCRIPTION 350-1 HEX.BOLT M6x12 350-12 KEY 5X5X80 350-23 PIN SHAFT 350-2 WASHER 6 350-13 WHEEL SHAFT 350-24 ALLEN SCREW M5X25 350-3 GEARBOX COVER 350-14 SHIFT ROD 350-25 OIL WINDOW 350-4 VENT PLUG... -
Page 36: Wiring Diagram
WIRING DIAGRAM... - Page 37 NOTES...
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Page 38: Uk Declaration Of Conformity
As the manufacturer within the UK, England, Scotland & Wales, declare that the SIP 12" Metal Cutting Bandsaw Gearbox Transmission - SIP Code 01573 Conforms to the requirements of the following directive(s), as indicated. Supply of Machinery (Safety) Regulations 2008... -
Page 39: Eu Declaration Of Conformity
Dundalk County Louth Republic of Ireland As the manufacturer's authorised representative within the EC declare that SIP 12” Metal Cutting Bandsaw Gearbox Transmission - SIP Code 01573 Conforms to the requirements of the following directive(s), as indicated. 2006/42/EC Machinery Directive... - Page 40 FOR HELP OR ADVICE ON THIS PRODUCT PLEASE CONTACT Please dispose of packaging for the product in a YOUR DISTRIBUTOR, OR SIP DIRECTLY Y ON: responsible manner. It is suitable for recycling. Help TEL: 01509 500400 to protect the environment, take the packaging to EMAIL: sales@sip-group.com...
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