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Wacker Neuson DPU 4045Ye Operator's Manual
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Wacker Neuson DPU 4045Ye Operator's Manual

Wacker Neuson DPU 4045Ye Operator's Manual

Vibrating plate
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Operator's manual
Vibrating plate
DPU 4045Ye
08.2011
0217450en / 005

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Summary of Contents for Wacker Neuson DPU 4045Ye

  • Page 1 Operator’s manual Vibrating plate DPU 4045Ye 08.2011 0217450en / 005...
  • Page 2 Manufacturer Wacker Neuson Produktion GmbH & Co. KG Preußenstraße 41 80809 München www.wackerneuson.com Tel.: +49-(0)89-354 02-0 Fax: +49-(0)89-354 02-390 Translation of the original operator's manual in German...
  • Page 3 DPU 4045Ye Foreword ........................5 Introduction ....................... 6 2.1 Means of representation for this operator's manual ........... 6 2.2 Wacker Neuson representative ................7 2.3 Described machine types ................... 7 2.4 Identification of the machine................8 Safety ......................... 9 3.1 Principle......................9 3.2 Qualification of the operating personnel ............
  • Page 4 DPU 4045Ye Maintenance ......................31 8.1 Maintenance schedule ..................31 8.1.1 One-time maintenance after initial operation........31 8.1.2 Daily maintenance work ............... 32 8.1.3 Regular maintenance ................33 8.2 Maintenance work .................... 34 8.2.1 Cleaning machine................. 34 8.2.2 Checking engine oil level..............34 8.2.3...
  • Page 5 Foreword This operator's manual contains information and procedures for the safe opera- tion and maintenance of your Wacker Neuson machine. In the interest of your own safety and to prevent accidents, you should carefully read through the safety information, familiarize yourself with it and observe it at all times.
  • Page 6 2 Introduction Introduction Means of representation for this operator's manual Warning symbols This operator's manual contains safety information of the categories: DANGER, WARNING, CAUTION, NOTICE. They should be followed to prevent danger to life and limb of the operator or dam- age to equipment and exclude improper service.
  • Page 7 This symbol is used for lists. Wacker Neuson representative Depending on your country, your Wacker Neuson representative is your Wacker Neuson service, your Wacker Neuson affiliate or your Wacker Neuson dealer. You can find the addresses in the Internet at www.wackerneuson.com.
  • Page 8 2 Introduction Identification of the machine Nameplate data The nameplate lists information that uniquely identifies your machine. This infor- mation is needed to order spare parts and when requesting additional technical information. Enter the information of your machine into the following table: Item Designation Your information...
  • Page 9 Installation of accessories which are not from Wacker Neuson. It is no problem to install spare parts from Wacker Neuson. It is no problem to install accessories that are available in the Wacker Neuson product range of your machine. Please refer to the installation regulations in this operator's manual.
  • Page 10 Have damaged or defective components replaced immediately! For further information, refer to chapter Troubleshooting. Spare parts, accessories Use only spare parts from Wacker Neuson or such that are equivalent to the orig- inal parts in design and quality. Only use accessories from Wacker Neuson.
  • Page 11 DPU 4045Ye 3 Safety Exclusion of liability Wacker Neuson will refuse to accept liability for injuries to persons or for damage to materials in the following cases: Structural modifications. Improper use. Failure to comply with this operator's manual. Improper handling.
  • Page 12 3 Safety DPU 4045Ye Checking for signs of damage Inspect the machine when it is switched off for any signs of damage at least once per work shift. Do not operate the machine if there is visible damage or defects.
  • Page 13 When wearing ear protection while working, you must pay attention and exercise caution because your hearing is limited, e.g. in case someone screams or a sig- nal tone sounds. Wacker Neuson recommends that you always wear ear protection. Transport Switching off the machine Before you transport the machine, it must be switched off, and the engine must be given sufficient time to cool down.
  • Page 14 3 Safety DPU 4045Ye Lifting When lifting the machine, observe the following instructions: Designate a skilled person to guide you for the lifting procedure. You must be able to see or hear this person. Use only suitable and certified hoisting gear, lifting tackle and load-bearing equipment with sufficient lifting capacities.
  • Page 15 DPU 4045Ye 3 Safety Work environment Familiarize yourself with your work environment before you start work. This in- cludes e.g. the following items: Obstacles in the work and traffic area. Load-bearing capacity of the ground. The measures needed to cordon off the construction site from public traffic in particular.
  • Page 16 3 Safety DPU 4045Ye Switching off the machine Switch off the engine in the following situations: Before breaks. If you are not using the machine. Store the machine in such a way that it cannot tilt, fall or slip. Storage location After operation, allow the machine to cool and then store it in a sealed-off, clean and dry location protected against frost and inaccessible to children.
  • Page 17 The foundation must also have sufficient load-bearing capacity to withstand the compaction energy. In case of doubt involve a soil mechanics specialist in the evaluation. Wacker Neuson is not liable for any structural damage. Safety during the operation of combustion engines Checking for signs of damage Check the engine while switched off for leaks and cracks in the fuel line, tank and fuel cap at least once per work shift.
  • Page 18 3 Safety DPU 4045Ye Dangers during operation Combustion engines can be dangerous, particularly during operation and when refueling. Read and follow all safety instructions. Otherwise there is a risk of personal injury and/or damage to property! Do not start the engine near spilt fuel or if you smell fuel – this may cause an ex- plosion! Remove the machine from such areas.
  • Page 19 DPU 4045Ye 3 Safety Operation in closed rooms In closed or partially closed rooms such as tunnels, drifts or deep trenches, en- sure sufficient ventilation and extraction by, for example, providing a powerful ex- haust air fan. Danger of poisoning! Do not inhale exhaust fumes. They contain toxic carbon monoxide that can lead to unconsciousness or death.
  • Page 20 Using only a Wacker Neuson battery Use only Wacker Neuson batteries to replace defective batteries, see chapter Technical Data. Only the Wacker Neuson battery is vibration resistant and thus suitable for the high vibratory stresses. Working on the battery Always take the following safety measures when working with the battery: No fire, sparks, or smoking while working with batteries.
  • Page 21 DPU 4045Ye 3 Safety 3.10 Safety and information labels Your machine has adhesive labels containing the most important instructions and safety information. Make sure that all the labels are kept legible. Replace any missing or illegible labels. The item numbers for the labels are in the parts book.
  • Page 22 3 Safety DPU 4045Ye Item Label Description Start-Stop If the machine falls, it can cause severe crushing injuries. Do not lift the machine by the guide handle or the center pole. Operator's manual...
  • Page 23 DPU 4045Ye 4 Scope of delivery Scope of delivery Item Designation Item Designation Machine Parts book Operator's manual The machine is delivered fully assembled and after unpacking it is ready for op- eration. The scope of delivery includes: Machine. Operator's manual.
  • Page 24 5 Structure and function DPU 4045Ye Structure and function Application Use the machine only as intended, see chapter Safety, Proper use. Functional description The vibration required for compaction is generated by the exciter (13) that is per- manently attached to the base plate (5). The exciter (13) is designed as a central vibrator with directional vibrations.
  • Page 25 DPU 4045Ye 6 Transport Transport WARNING Improper handling can result in injury or serious material damage. Read and follow all safety instructions of this operator's manual, see chapter Safety. WARNING Danger due to the machine falling. If the machine falls, it can cause severe injury such as crushing.
  • Page 26 6 Transport DPU 4045Ye Transporting the machine 1. Place the machine upright on a flat surface. 2. Switch off the engine. 3. Vertically set guide handle head and lock into place. 4. Fasten suitable lifting tackle to the central suspension (18a) provided. The...
  • Page 27 DPU 4045Ye 7 Use and operation Use and operation WARNING Improper handling can result in injury or serious material damage. Read and follow all safety instructions of this operator's manual, see chapter Safety. Prior to starting the machine 7.1.1 Checks before startup Before you start the engine, check the following: Fuel level.
  • Page 28 7 Use and operation DPU 4045Ye Starting up 7.2.1 Starting the engine with electronic starter 1. Open the fuel tap (1). 2. Set throttle lever to position 1. 3. Put the key into the ignition lock and turn to the right into operation position (charging control lamp lights, signal transmitter sounds).
  • Page 29 DPU 4045Ye 7 Use and operation 7.2.2 Starting the engine with recoil starter 1. Open the fuel tap (1). 2. Set throttle lever to position 1. 3. Pull the recoil starter handle slowly until you feel resistance and then let the recoil starter slowly rewind.
  • Page 30 7 Use and operation DPU 4045Ye 7.3.2 Compacting on a slope Compacting on slopes The following points must be observed if you plan to compact inclined surfaces (slopes, escarpments): Always stand above the machine on a slope. Start at the bottom of a slope (slopes that can be easily managed in an up- ward direction can be safely traveled in a downward direction also).
  • Page 31 Maintenance work After the first 25 hours Change engine oil. Cold motor: Check the valve clearance and adjust as needed. * * Have these tasks carried out by the service department of your Wacker Neuson con- tact person. Operator’s manual...
  • Page 32 8 Maintenance DPU 4045Ye 8.1.2 Daily maintenance work Maintenance work Daily be- Daily after fore oper- operation ation Check the intake area of the combustion air and cooling air. Check engine oil level. Check fuel tank: - Fuel level. - Leaks.
  • Page 33 - Drive motor. * Cold motor: Check the valve clearance and adjust as need- ed. * Replace the fuel filter. * * Have these tasks carried out by the service department of your Wacker Neuson contact person. Operator’s manual...
  • Page 34 8 Maintenance DPU 4045Ye Maintenance work 8.2.1 Cleaning machine WARNING Use of improper cleaning agents may lead to fire or explosion. Do not use gasoline or any other solvents to clean components. Clean the machine with water after each use.
  • Page 35 DPU 4045Ye 8 Maintenance 8.2.3 Changing the engine oil Item Designation Oil level dipstick Filler neck Note: The work area should be covered with a waterproof sheet to protect the floor (protection of the environment). Note: Drain the oil while the engine is still hot. This ensures that the oil will be drained quickly and completely.
  • Page 36 8 Maintenance DPU 4045Ye 8.2.4 Checking/filling hydraulic oil level Checking/filling hydraulic oil level 1. Place the machine upright on a flat surface. 2. Switch off the engine. 3. Let machine cool off. 4. Vertically set guide handle head and lock into place.
  • Page 37 DPU 4045Ye 8 Maintenance 8.2.5 Checking exciter oil level Item Designation Filler hole 1. Place the machine upright on a flat surface. 2. Switch off the engine. 3. Let machine cool off. 4. Remove any dirt around the filler hole.
  • Page 38 8 Maintenance DPU 4045Ye 8.2.6 Changing/retightening exciter V-belt 1. Place the machine upright on a flat surface. 2. Switch off the engine. 3. Let machine cool off. 4. Remove V-belt protector. 5. Unscrew nuts at the engine V-belt disc and remove external V-belt pulley halves.
  • Page 39 Leaks, hydraulic hose is defec- tive. Charging control lamp does not Generator defective. go out and/or the signal trans- Controller defective. mitter does not become silent. * Have these tasks carried out by the service department of your Wacker Neuson contact person. Operator’s manual...
  • Page 40 9 Malfunctions DPU 4045Ye Boost WARNING Danger of explosion due to detonating gas. Injury may result from spraying acid. Wear safety glasses and acid-proof protective gloves. The donor battery and the machine's battery must have the same voltage (12 V).
  • Page 41 10 Disposal 10 Disposal 10.1 Disposal of batteries For customers in EU countries This device contains one or more batteries or rechargeable batteries (hereafter referred to as "batteries"). This battery is subject to the European Directive 2006/66/EC on (waste) batteries, as well as the corresponding national legisla- tion.
  • Page 42 11 Accessories DPU 4045Ye 11 Accessories There is a wide range of accessories available for the machine. For more information on the individual accessories, visit the following website: www.wackerneuson.com. Operator’s manual...
  • Page 43 DPU 4045Ye 12 Technical data 12 Technical data Machine Designation Unit DPU 4045Ye Item no. 0610350 Length x width x height (guide 1,010 x 500 x 1,350 handle in transport position) (ft) (3.31 x 1.64 x 4.43) Operating weight Advance and reverse travel m/min 0 –...
  • Page 44 12 Technical data DPU 4045Ye Drive motor Designation Unit DPU 4045Ye Manufacturer Yanmar Type Engine displacement cm³ (in³) 320 (19.53) Rated output* Operating blade speed 3,000 Fuel type Diesel according to DIN EN 590 Fuel consumption l/h (gal/h) 1.4 (0.37)
  • Page 45 DPU 4045Ye 12 Technical data Electrical Designation Unit DPU 4045Ye Battery type Special Wacker Neuson battery for vibration plates, 12 V, 46 Ah, maintenance free Charge current max. Charging voltage Operator’s manual...
  • Page 46 12 Technical data DPU 4045Ye Operator’s manual...
  • Page 47 EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Preußenstraße 41, 80809 München Product Product DPU 4045Ye Product category Vibrating plate Product function Compacting soils Item number 0610350 Net installed power 4,5 kW Measured sound power 107 dB(A)