CAME ZL65 Installation Manual
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CAME ZL65 Installation Manual

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FA01359-EN
ZL65
INSTALLATION MANUAL
EN
English

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  • Page 1 FA01359-EN ZL65 INSTALLATION MANUAL English...
  • Page 2 fi nal installation to comply with the Machinery Directive (2006/42/EC) and with the reference harmonised technical standards are specifi ed in the general CAME product catalogue or on the website www.came.com. • Check that the temperature ranges given are suitable for the installation site.

  • Page 3: Dismantling And Disposal

    • The electrical cables must pass through special pipes, ducts and cable glands in order to guarantee adequate protection against mechanical damage. • The electrical cables must not touch any parts that may overheat during use (such as the motor and transformer). • Before installation, check that the guided part is in good mechanical condition, and that it opens and closes correctly.
  • Page 4 UNI EN ISO 14001 standard to ensure that the environment is respected and safeguarded. Please continue safeguarding the environment. At CAME we consider it one of the fundamentals of our operating and market strategies. Simply follow these brief disposal guidelines: DISPOSING OF THE PACKAGING The packaging materials (cardboard, plastic, etc.) can be disposed of easily as solid urban waste, separated for recycling.
  • Page 5 002ZL65 Control panel for one or two-leaf swing gates, with programming display, on-board radio decoding and self-diagnosing safety devices. Technical data MODELS ZL65 Power supply (V - 50/60 Hz) 230 AC Motor power supply (V) 24 DC Board power supply (V)

  • Page 6: Description Of Parts

    Description of parts Transformer Terminal board for connecting the antenna Line fuse Connector for the UR042 module Power supply terminal board Connector for plug-in radio frequency card (AF) Terminal board for connecting the signalling devices Connector for the R700 or R800 decoding card Terminal boards for gearmotors with encoder RIO CONN card connector Terminal board for connecting control devices...
  • Page 7 Size Cable types and minimum thicknesses Cable length (m) up to 20 from 20 to 30 Power supply 230 V AC 3G x 1.5 mm² 3G x 2.5 mm² 24 V AC/DC fl ashing beacon 2 x 0.5 mm² 2 x 0.5 mm² TX Photocells 2 x 0.5 mm²...

  • Page 8: Installation

    INSTALLATION Preparing the control panel Separate the parts of the control panel. Drill the pre-marked holes. The diameter of the holes is 20 mm.
  • Page 9 Fastening the control panel Drill the fi xing points in the control panel in a protected area. Fasten the base using screws and plugs. Use Phillips round head screws (maximum diameter 6 mm). Insert the cable gland with the corrugated tubes for threading the electrical cables...

  • Page 10: Electrical Connections

    ELECTRICAL CONNECTIONS Preparing the electrical cables Connect all wires and cables in compliance with the law. Use cable glands to connect the devices to the control panel. One of these must be used exclusively for the power supply cable.

  • Page 11: Power Supply

    Power supply Connecting to the mains (120/230 V AC - 50/60 Hz) Power supply output for accessories The output normally delivers 24 V AC. The output delivers 24 V DC when the batteries start operating, if they are installed. 10 11 E 5 Maximum capacity of contacts Device Output...
  • Page 12 Command and control devices STOP button (NC contact) Stop the gate and exclude automatic closing. Use a control device to resume movement. If the contact is not used, it must be deactivated during programming. Control device (NO contact) PARTIAL OPENING function PEDESTRIAN OPENING function OPEN ONLY function See function [F8] command 2-3P.

  • Page 13: Signalling Devices

    Signalling devices During programming, confi gure the type of action that must be performed by the device connected to the output. Flashing beacon It fl ashes when the operator opens and closes. See function [F18] additional light. Additional light It increases the light in the manoeuvring area. See function [F18] additional light.

  • Page 14: Safety Devices

    Safety devices During programming, confi gure the type of action that must be performed by the device connected to the input. Connect the safety devices to the CX and/or CY inputs. If contacts CX and/or CY are not used, they must be deactivated during programming. DELTA photocells DELTA photocells Standard connection...
  • Page 15 DXR photocells DXR photocells Standard connection Connection with safety test See function [F5] Safety devices test. 10 TS 2 CX CY 10 TS 2 CX CY 10 11 E 5 10 11 E 5 10 11 OUT 10 11 SY 10 11 OUT 10 11 SY DFWN sensitive edge...

  • Page 16: Getting Started

    PROGRAMMING Programming button functions ESC button The ESC button is used to perform the operations described below. Exit the menu Delete the changes Go back to the previous screen < > buttons The <> buttons are used to perform the operations described below. Navigate the menu Increase or decrease values ENTER button...
  • Page 17 CX input Associate a function with the CX input. The parameter [C3] appears only if the [Automatic closing] function is active CX input OFF (Default) C1 = Reopen while closing (photocells) C2 = Reclose while opening (photocells) C3 = Partial stop Only with [Automatic close] activated.
  • Page 18 Command 2-7 Associate a command with the device connected to 2-7. Command 2-7 0 = Step-by-step (default) 1 = Sequential 2 = Open 3 = Close Command 2-3P Associate a command to the connected device on 2-3P. Command 2-3P 0 = Pedestrian opening (Default) Complete opening of M2 only.
  • Page 19 Soft start Set a slowdown of a few seconds after each opening and closing command. Soft start OFF (Default) Closing thrust When the leaves reach the closing limit-switch, the operator performs a closing thrust for a few seconds. Closing thrust OFF (Default) 1 = Minimum thrust 2 = Medium thrust...
  • Page 20 Automatic closing after either partial or pedestrian opening. Set the time before automatic closure is activated, after a partial opening command has been performed or after the photocells have caused a partial stop [C3]. The function does not work if any of the safety devices are triggered when an obstacle is detected, or after a complete stop, or during a power outage.
  • Page 21 Calibration speed Set the speed during travel self-learning (percentage of maximum speed). Calibration speed 20% to 60% (Default 50%) Travel sensitivity Adjust the obstruction detection sensitivity during boom travel (percent). Travel sensitivity 10% to 100% (Default 100%) 10% = minimum thrust and high obstruction sensitivity 100% = maximum thrust and low obstruction sensitivity...
  • Page 22 Opening slowdown point for M2 Set the opening slowdown starting point for M2 (percentage of the total travel). Opening slowdown point 1% to 60% (Default 25%) Closing slowdown point for M2 Set the closing slowdown starting point for M2 (percentage of the total travel). Closing slowdown point 1% to 60% (Default 25%) Opening approach point for M2...
  • Page 23 Peripheral number Assign a unique identifi cation code (CRP address) to the control board. It is used where there are multiple operators connected to the same communication BUS with CRP protocol. Peripheral number from 1 to 255 Communication speed Set the communication speed of the remote connection system. Communication speed 0 = 1200 bps 1 = 2400 bps...
  • Page 24 Choose the function to be assigned to the user. Press ENTER to confi rm. Send the code from the control device. Repeat the procedure to add other users. Download the LIST OF REGISTERED USERS form from the docs.came.com portal by typing in L20180423.
  • Page 25 Remove user Remove one of the registered users. Remove user OFF (Default) Use the arrows to choose the number associated with the user you want to remove. No. 1 > 250 Alternatively, the control device associated with the user you want to remove can be activated.
  • Page 26 Motor test Check the gate leaves open in the right direction. With the function active, in single-leaf gates, the > button opens the gate with the gearmotor connected to M2-N2; With the function active, in two-leaf gates, the > button opens the gate with the gearmotor connected to M2-N2; the < button opens the gate with the gearmotor connected to M1-N1.

  • Page 27: Error And Warning Messages

    ERROR AND WARNING MESSAGES The travel calibration was interrupted to activate the STOP button. Adjustment error Encoder failure error Service test failure error Operating time error Obstacle detected during closing Obstacle detected during opening Maximum number of obstacles Serial communication error Incompatible remote control Wireless system communication error Wireless system not confi...

  • Page 28: Final Operations

    FINAL OPERATIONS Before closing up the casing, check that the cable inlets are sealed to stop insects getting in and to prevent damp.
  • Page 32 CAME S.p.A. Via Martiri della Libertà, 15 31030 Dosson di Casier Treviso - Italy Tel. (+39) 0422 4940 Fax (+39) 0422 4941...

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